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Rotar Giga 75-100 - Cod.197AA3900 - Rev.03 - 05/2007

12

12

12

12

12

9

olio / oil

aria+olio / air+oil

aria / air

6

7

8

4

5

11

12

1

2

3

10

13

TECHNICAL DIAGRAM

A
Motor
B
Compressor
C
Suction regulator
D
Oil separator tank
VO
Fast exhaust valve
S(NG)
Solenoid valve N.C
DS
Pressure transducer
MAX
Selector valve
PR 

MIN

Min. pressure switch
PR 

MAX

Max. pressure switch
MPVL
Min. pressure valve

OPERATING MODE

During first start-up, motor is started and “star”

powered. During this phase compressor starts slowly,
solenoid valve is closed and suction regulator (2) is closed.

The compressor is kept under these conditions for

about  6  seconds.

This time over, motor is “delta” powered. Solenoid

valve  is powered and enables suction regulator (2) opening.
The regulator sucks in air through filter (1).

During this phase compressor is working at peak rpm

and starts compressing air inside oil separator tank (5),
through  tube (4).

Compressed air cannot escape through the min.

pressure valve (7), which is set at 3÷4 bar.

Compressed air compresses oil inside tank (5) and

causes it to flow through tube (8) to the radiator (9).

Cooled oil is returned to filter (11) through tube (10).

From filter (11), oil reaches compressor (3) through

tube (12). Oil is mixed with sucked air to form an air/oil mixture
that provides sealing and lubrication of compressor moving
parts.

The air/oil mixture goes back to tank (5), where air

and oil are first separated by centrifugation and then by the
oil separator filter (6).

As a result, tank (5) will deliver air only to air radiator

(9) through tube (13). Air is  then conveyed to mains through
a cut-off cock.

Min. pressure valve (7) serves also as a check valve.

Compressor delivers compressed air to outer air tank.

Tank inner pressure increases until reaching max. calibration value.

Once max. value is reached, pressure gauge starts timer and powers off solenoid valve of regulator (2).

Regulator (2) closes and compressor stops compressing and starts idling.

Timer continues counting until reaching set value and, if pressure is unchanged, stops the electric motor. If pressure drops

to minimum value set on controller, solenoid valve is powered and opens before timer counting is over.

Regulator (2) opens and compressor operates under normal load; timer is reset.

This cycle is automatically repeated.

A

B

C

D

VO

7

6

4

6     1

2

5

5

MAX

1                 2

4

S(NG)

DS

PR MAX

PR MIN

MPVL

HDKG

7

2

5

OPERATION

6

5

Air discharge

 Signal

 Air+oil

Summary of Contents for Giga 100

Page 1: ...Rotar Giga 75 100 Cod 197AA3900 Rev 03 05 2007 GB use maintenance MANUAL Rotar Rotar Rotar Rotar Rotar Giga 75 100 Giga 75 100 Giga 75 100 Giga 75 100 Giga 75 100...

Page 2: ......

Page 3: ...1 oil drain tube no 1 door key no 1 user s guide CONDITION OF THE MACHINE WHEN SUPPLIED Every compressor is shop tested and delivered ready to be installed and to be set at work The oil used is RotEn...

Page 4: ...ce and maintenance carried out so far SYMBOLS USED IN THE MANUAL Some symbols are used to highlight danger situations give recommendations or information These symbols are usually positioned next to t...

Page 5: ...CE plate Always follow the maintenance schedule specified in the user s guide WHAT NOT TO DO Do not touch inner parts and pipes as they are very hot during compressor operation and stay hot for a cer...

Page 6: ...tion of the machine Open the access doors and check all inner parts visual check Dispose of the packaging in compliance with the current waste disposal regulations PLACEMENT fig 2 The room chosen for...

Page 7: ...the compressor heat energy as auxiliary heating unit These pipes should not be longer than 4 m Otherwise an auxiliary fan should be installed on the outlet side POWER CONNECTION Proceed to power conne...

Page 8: ...takes you to the menu of operating parameters In certain cases a password is required in order to access the modifications Use the buttons to scroll the menu 0 Control unit ID service password selects...

Page 9: ...ssure assistance password enabling this parameter the visualisation of the pressure and respective alarms is maintained but the control of the start of the compressor takes place using an external pre...

Page 10: ...t verify the cause and then press the RESET button XX Emergency button Alarm tripped when the emergency button is pressed which blocks compressor operation To silence the alarm first reset the emergen...

Page 11: ...filter replacement is required bearing lubric indicates the hours remaining until lubrication of the bearings is required oil filter h indicates the hours remaining until oil filter replacement is re...

Page 12: ...il is returned to filter 11 through tube 10 From filter 11 oil reaches compressor 3 through tube 12 Oil is mixed with sucked air to form an air oil mixture that provides sealing and lubrication of com...

Page 13: ...light for possible cuts replace element if any CHANGE THE AIR FILTER ELEMENT EVERY 3000 HOURS Undo retaining screws 3 from support panel 4 and remove prefilter Wash with water and soapy solution Fully...

Page 14: ...ion fig 12 To perform this check you need a special measurement instrument that that provides a precise indication of the level of tension of the belt by means of a frequency measurement Proceed as fo...

Page 15: ...STED OIL IS HIGHLY POLLUTANT Dispose of exhausted oil in compliance with current laws Used oil RotEnergy Plus Different compatible oil see table Service description Operating hours Operating hours Che...

Page 16: ...emove and clean the intake regulator Oil mist separator filter clogged Replace the oil mist separator filter Line cock closed Open the cock Minimum pressure valve blocked Check and clean the valve if...

Page 17: ...r no Ambient temperature C Noise level 1 m dB A Max compression temperature C Safety valve setting bar Separator pressure switch setting bar 8 9 10 9 8 9 10 9 Start up pressure switch setting bar Moto...

Page 18: ...12 13 14 15 15 15 15 16 17 18 19 20 24 L22 L12 2 L31 L11 FU1 3 3 5 6 8 10 HL YV BULBO TERM THERM PROBE YV 5 25 AUTO DRAIN BULBO TERM THERM PROBE 3 3 PL1 PL2 10 8 6 5 12 13 22 021 ST2 BP V P V 021 22 2...

Page 19: ...n pressure switch SA Radiator fan emergency control BP Line pressure transducer ST1 Screw delivery temperature probe ST2 Outlet air temperature probe D Electronic controller YV Solenoid valve M1 Upper...

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