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Rotar Giga 75-100 - Cod.197AA3900 - Rev.03 - 05/2007

14

14

14

14

14

12

Rotar 75

Rotar 100

P max. 8 bar

56 Hz

63 Hz

P max. 10 bar

55 Hz

62 Hz

1

2

3

4

H

G

I

L

MAINTENANCE

AFTER THE FIRST 2,000 OPERATING HOURS AND THEN
EVERY 4,000 OPERATNG HOURS

Change OIL FILTER (fig.10)

Change the filter  at any oil change with the oil separator tank not under

pressure. Always bleed all air off the cock (1) (see fig. 11).

Open door (E) (see fig.7). The oil filter is inside the middle stand, as shown

in the figure.

Undo the filter with the proper tool. Replace with a new filter. Always apply a

film of oil on filter edge and gasket before tightening.

Change OIL SEPARATOR FILTER (fig.11)

Open door (F) (see fig.7) and bleed all air off the tank through cock (1).

Disconnect tubes G, H, I and L.

Fully undo fitting (2) and remove copper drain tube.

Undo and remove screws (3).

Turn screw (4) anti-clockwise with a hex. wrench, until lifting oil separator

cover by about 0.5 cm.

Manually turn the cover to reach tank inside.

Remove oil separator filter (using a proper tool) and replace with a new

filter. Also replace the two seal rings and make sure they are properly seated.

EVERY 10000 HOURS

DRIVE BELT tension (fig.12)
To perform this check you need a special measurement instrument that that

provides a precise indication of the level of tension of the belt by means of a
frequency measurement.

Proceed as follows:

Open the door (D) (see fig.7).

Bring the microphone of the measurement instrument up to the belt at the

point indicated with “test” (about halfway) and strike the belt with a spanner.

Read the value detected by the instrument and if it is different from the

values indicated on the table, adjust the tension:

Higher value = belt too tight
Lower value = belt too loose

Loosen screws A to allow the attachment plate on which the screw unit is

fixed to slide, and use adjusting nut B to adjust the tension.

Turn the nut anti-clockwise to increase tension and clockwise to reduce tension.
Re-tighten screws A and check the frequency value; if necessary, repeat the

operation until the desired value has been reached.

EVERY 20000 HOURS

Replace the DRIVE BELT (fig.12)
Proceed as follows:

Open the door (D) (see fig.7) and remove the

protective panel of the belt/pulley compartment.

Loosen screws A to allow the attachment plate

on which the screw unit is fixed to slide.

Loosen nut B until the belt is completely

relaxed and remove it.

Fit the new belt and tighten it as described in

the previous section.

Also replace

Compressor seal ring

Tank safety valve

10

11

A

B

Test

Summary of Contents for Giga 100

Page 1: ...Rotar Giga 75 100 Cod 197AA3900 Rev 03 05 2007 GB use maintenance MANUAL Rotar Rotar Rotar Rotar Rotar Giga 75 100 Giga 75 100 Giga 75 100 Giga 75 100 Giga 75 100...

Page 2: ......

Page 3: ...1 oil drain tube no 1 door key no 1 user s guide CONDITION OF THE MACHINE WHEN SUPPLIED Every compressor is shop tested and delivered ready to be installed and to be set at work The oil used is RotEn...

Page 4: ...ce and maintenance carried out so far SYMBOLS USED IN THE MANUAL Some symbols are used to highlight danger situations give recommendations or information These symbols are usually positioned next to t...

Page 5: ...CE plate Always follow the maintenance schedule specified in the user s guide WHAT NOT TO DO Do not touch inner parts and pipes as they are very hot during compressor operation and stay hot for a cer...

Page 6: ...tion of the machine Open the access doors and check all inner parts visual check Dispose of the packaging in compliance with the current waste disposal regulations PLACEMENT fig 2 The room chosen for...

Page 7: ...the compressor heat energy as auxiliary heating unit These pipes should not be longer than 4 m Otherwise an auxiliary fan should be installed on the outlet side POWER CONNECTION Proceed to power conne...

Page 8: ...takes you to the menu of operating parameters In certain cases a password is required in order to access the modifications Use the buttons to scroll the menu 0 Control unit ID service password selects...

Page 9: ...ssure assistance password enabling this parameter the visualisation of the pressure and respective alarms is maintained but the control of the start of the compressor takes place using an external pre...

Page 10: ...t verify the cause and then press the RESET button XX Emergency button Alarm tripped when the emergency button is pressed which blocks compressor operation To silence the alarm first reset the emergen...

Page 11: ...filter replacement is required bearing lubric indicates the hours remaining until lubrication of the bearings is required oil filter h indicates the hours remaining until oil filter replacement is re...

Page 12: ...il is returned to filter 11 through tube 10 From filter 11 oil reaches compressor 3 through tube 12 Oil is mixed with sucked air to form an air oil mixture that provides sealing and lubrication of com...

Page 13: ...light for possible cuts replace element if any CHANGE THE AIR FILTER ELEMENT EVERY 3000 HOURS Undo retaining screws 3 from support panel 4 and remove prefilter Wash with water and soapy solution Fully...

Page 14: ...ion fig 12 To perform this check you need a special measurement instrument that that provides a precise indication of the level of tension of the belt by means of a frequency measurement Proceed as fo...

Page 15: ...STED OIL IS HIGHLY POLLUTANT Dispose of exhausted oil in compliance with current laws Used oil RotEnergy Plus Different compatible oil see table Service description Operating hours Operating hours Che...

Page 16: ...emove and clean the intake regulator Oil mist separator filter clogged Replace the oil mist separator filter Line cock closed Open the cock Minimum pressure valve blocked Check and clean the valve if...

Page 17: ...r no Ambient temperature C Noise level 1 m dB A Max compression temperature C Safety valve setting bar Separator pressure switch setting bar 8 9 10 9 8 9 10 9 Start up pressure switch setting bar Moto...

Page 18: ...12 13 14 15 15 15 15 16 17 18 19 20 24 L22 L12 2 L31 L11 FU1 3 3 5 6 8 10 HL YV BULBO TERM THERM PROBE YV 5 25 AUTO DRAIN BULBO TERM THERM PROBE 3 3 PL1 PL2 10 8 6 5 12 13 22 021 ST2 BP V P V 021 22 2...

Page 19: ...n pressure switch SA Radiator fan emergency control BP Line pressure transducer ST1 Screw delivery temperature probe ST2 Outlet air temperature probe D Electronic controller YV Solenoid valve M1 Upper...

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