Rockwell Automation Samsung NX-CPU700p User Manual Download Page 75

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Test Run and Troubleshooting

Test Run Precautions

Before installing the I/O wiring of the PLC and supplying power, check
the following items.

Item

What to check

The connection of

the power cable

and the

I/O cables

• Check if the wiring is secured.

• Check if the terminal screws are tightened.

• Check if the parts of connectors are properly joined.

• Check if the I/O modules are firmly fixed.

• Check if the power cable is securely connected.

• Check if the cable size is correct.

Grounding

• Check if the grounding is triple grounded and

separate from other device grounds.

Battery

• Check if the battery is installed into holder on the CPU

module.

• Check if the battery connector is connected to the

CPU board

Emergency

stop circuit

• Check if the emergency stop circuit for problems

external to the PLC is wired accurately, and will
immediately disconnect power on demand.

Power source

• Check if the power and voltage sources are within

specifications.

- For 110V ac (90 to 132V ac)

- For 220V ac (180 to 264V ac)

• Check if the power to the AC input module is within

specifications.

Summary of Contents for Samsung NX-CPU700p

Page 1: ...NX700 Series Controller NX CPU700p User Manual ...

Page 2: ... liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Samsung Automation with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Samsung Automation is prohibited Throughout this manual we use notes to make you aw...

Page 3: ...6 Double Word Addressing 37 Absolute Addressing 38 I O Addressing 39 Special Registers 41 Timer Counter Area 48 Processor Operation Mode 52 Processor Processing Procedure 53 4 Installation and Wiring 55 Installation 55 Power Supply Module Wiring 57 Input and Output Wiring 60 Terminal Block Type Module Wiring 66 Connector Type Module Wiring 67 Safety Measures 72 NX CPU700p Processor Module Communic...

Page 4: ...Instructions 95 System Control Instructions 96 Communications Control Instructions 97 7 NX CPU700p System Product Dimensions 99 System Dimensions 99 Backplane Dimensions 99 Power Supply Module Dimensions 100 Processor and I O Modules Dimensions 100 Specialty Module Dimensions 101 NX IOLINK Module Dimensions 101 Decimal Bin Hex BCD Gray Code Cross reference Table 102 ASCII Code Table 103 Appendix C...

Page 5: ...s for emergencies or interlock circuits Fasten the terminal screws tightly to ensure that the cable connection is secure Incorrect cable connection may cause overheating and product malfunction Operate and keep the product under the allowed conditions directed in product specifications Otherwise it may cause overheating and product malfunction Do not disassemble or remodel the product Otherwise it...

Page 6: ...in the PROG mode then change the operation mode to RUN Make sure to power off I O devices after ensuring PLC operation is stopped If you power on off I O devices when the PLC system is in operation the system may malfunction because input signal noises may be recognized as normal inputs ATTENTION Before powering on Make sure to follow these directions before powering on your PLC system When instal...

Page 7: ...ing by time and date POWER Programmable Controller OPEN INIT TEST RUN RMT PROG 1 2 39 40 40 39 2 1 39 40 2 1 2 1 39 40 40 39 1 2 2 1 39 40 15 16 20 19 18 17 5 7 6 8 11 10 9 12 14 13 2 1 3 4 15 16 20 19 18 17 5 7 6 8 11 10 9 12 14 13 2 1 3 4 15 16 20 19 18 17 5 7 6 8 11 10 9 12 14 13 2 1 3 4 15 16 20 19 18 17 5 7 6 8 11 10 9 12 14 13 2 1 3 4 RS232C TOOL RS232C COM NX CPU 700p C PU NX X64D D C IN NX...

Page 8: ...high speed counter CCU and SCU WinGPC as programming tool WinGPC which is the programming tool for NX CPU700p processor module lets you create edit download and upload your control program and allows you to peform processor status monitoring force I O and I O status montioring as well It is a powerful easy to use programming tool Various I O backplane options up to 12 slots The NX CPU700p PLC allo...

Page 9: ...U700 or NX CPU750A system Maximum 1600 I O points With a 12 slot base backplane and a 12 slot expansion backplane you can use up to 1600 I O points by configuring all I Os with 64 point digital I O modules 3 Slot Type 5 Slot Type 8 Slot Type 10 Slot Type 12 Slot Type NX BASE03 48 Points 16 point I O 192 Points 32 point I O NX BASE0 80 Points 16 point I O 320 Points 64 point I O NX BASE08 128 Point...

Page 10: ...type NX BASE03 common for base and expansion backplanes Processor module Power supply modules 5 slot type NX BASE05 common for base and expansion backplanes 8 slot type NX BASE08 common for base and expansion backplanes 10 slot type NX BASE10 common for base and expansion backplanes 12 slot type NX BASE12 common for base and expansion backplanes NX POWER 110 to 220V ac input free voltage 4A at 5V ...

Page 11: ...0 220V ac In NX X16A220 16 point output Relay Out NX Y16R NX Y16RV Transistor Out NX Y16T SSR Out NX Y16SSR 64 point input 24V dc In NX X64D 64 point output Transistor Out NX Y64T I O modules Specialty modules Analog input 8 channel current input NX AI8C 8 channel voltage input NX AI8V Analog output 4 channel current output NX AO4C 4 channel voltage output NX70 AO4V RTD input 8 channel NX RTD8 4 c...

Page 12: ...les to PC NX CPUCBL02 NX CPUCBL05 Specialty Module 1 A D D A RTD TC CCU SCU High speed counter 1 2CH DevicedNet System I O Module 16 point type 32 point type 64 point type Power Supply Module AC Type 1 NX POWER 110 220V ac free voltage 4A at 5V 0 5A at 24V 2 NX PWR220 110 220V ac free voltage 6A at 5V DC Type NX PWRDC 24V dc input 5A at 5V Backplane 3 slot type 5 slot type 8 slot type 10 slot type...

Page 13: ...ster module Profi DP master module 1 1 1 1 1 Base backplane Mount the modules in the following order starting from the leftmost slot of the backplane Power supply module Processor module I O module or specialty module Expansion backplane Mount the modules in the following order starting from the leftmost slot of the backplane Power supply module I O module or specialty module Module Availability w...

Page 14: ...lows 2 3 1 POWER Programmable Controller OPEN INIT TEST RUN RMT PROG 1 2 39 40 40 39 2 1 39 40 2 1 2 1 39 40 40 39 1 2 2 1 39 40 15 16 20 19 18 17 5 7 6 8 11 10 9 12 14 13 2 1 3 4 15 16 20 19 18 17 5 7 6 8 11 10 9 12 14 13 2 1 3 4 15 16 20 19 18 17 5 7 6 8 11 10 9 12 14 13 2 1 3 4 15 16 20 19 18 17 5 7 6 8 11 10 9 12 14 13 2 1 3 4 RS232C TOOL RS232C COM NX CPU 700p C PU NX X64D D C IN NX X64D D C ...

Page 15: ...d frame ground FG 500V ac for 1 minute between external terminal dc and frame ground FG Insulation resistance 100 MΩ or more at 500 mega V dc between external terminal and frame ground FG Vibration immunity 10 to 55 Hz 1 sweep per minute 0 75 mm peak to peak 10 minutes per axis X Y Z Shock immunity 10G 4 times for each X Y Z direction Noise immunity 1500 Vp p with 50 ns to 1 µs pulse width generat...

Page 16: ...s 128 words Special contact F F0 0 to F15 15 256 points Timer Counter contacts TC or TIM 256 channels Timer Counter Set value range 0 to 65535 Timer 0 01 second CH000 to CH063 64 channels 0 1 second CH064 to CH255 192 channels Counter CH000 to CH255 256 channels Data register W W0000 to W2047 W3072 to W5119 4 096 words Special register W SR W256 SR000 to W3071 SR511 512 words Real time clock RTC Y...

Page 17: ...xpansion backplane mount modules starting from the leftmost slot in the order of power supply module and I O specialty modules 3 Connector for processor module Mount the processor module onto this slot Make sure to mount the processor module next to the power supply module When using as an expansion backplane I O specialty modules can also be mounted onto this slot 4 Connectors for I O modules spe...

Page 18: ...Number of slots Catalog number Weight g Remarks Common for base and expansion backplanes 3 NX BASE03 250g 5 NX BASE05 330g 8 NX BASE08 460g 10 NX BASE10 570g 12 NX BASE12 660g Cable length Catalog number Remarks 1 5m NX EXPCBL15 Common for NX700 PLCs 0 8m NX EXPCBL08 ...

Page 19: ...I Allows user defined communication COM2 port 5 TOOL connector for programming TOOL RS232C 9 pins Connector for connection with programming tool WinFPST S W 6 Operation condition setting switches DIP switch 1 4 poles termination resistance setting DIP switch 2 8 poles communication and program booting method setting 7 Memory backup battery Backup battery for internal memory RAM Shipped with the ba...

Page 20: ...ram can be edited BATT Red On when the battery is not mounted or is low TEST Green Not used COM1 Green Flashing when the processor is communicating via COM1 COM2 Green Flashing when the processor is communicating via COM2 ERROR Red On when a processor error occurs Mode Description RUN Sets the processor operation mode to RUN mode RMT Sets the processor operation mode to RUN or PROG mode PROG Stops...

Page 21: ...r COM2 terminal 4 3 2 1 ON Pin No Pin setting Description DIP Switch 2 8 7 OFF OFF Sets the communication speed on COM2 terminal to 9600 bps ON OFF Sets the communication speed on COM2 terminal to 19200 bps OFF ON Sets the communication speed on COM2 terminal to 38400 bps ON ON Sets the communication speed on COM2 terminal to 4800 bps 6 5 OFF OFF Sets the communication speed on COM1 terminal to 96...

Page 22: ...rame ground FG terminal As a grounding terminal it is connected to the metal part of the backplane Use triple grounding to prevent electric shock 6 Service power terminal 24V DC DC power supply to input and output unit POWER FUSE USE ONLY 250V 1 5A 85 264 VAC FRAME GROUND 24VDC 0 5A OUTPUT N L 1 3 2 4 5 6 POWER FUSE USE ONLY 250V 1 5A FRAME GROUND 24V DC NX POWER NX PWRDC ATTENTION This service po...

Page 23: ...failure at 110V ac ATTENTION Make sure that total current consumption of all modules mounted on the backplane does not exceed the rated current capacity of the power supply module 5V power is supplied from the power supply module mounted on the same backplane The 24V control power is used for supplying a dc power to I O module Do not connect this 24V control power with other commercial power suppl...

Page 24: ...apter 4 4 Connector 32 points 40P x 1 Connector 64 points 40P x 2 Connector for I O contact and power wiring Use harness for PIN type or flat cable See Connector Type Module Wiring in Chapter 4 for details 5 Indication shift switch 64 points unit Convert the 64 point unit LED into front 32 points and rear 32 points NX Y64T TR OUT 1 2 3 4 1 0 5 4 7 F 8 10 17 1F 18 1 40 39 1 2 2 40 39 1 DC IN NX X16...

Page 25: ... less for 24V ON voltage current Min 9 6V OFF voltage current Max 2 5V Input impedance Approx 3 KΩ Response time OFF ON 10ms or less ON OFF 10ms or less Internal current consumption 5V 65mA or less Common method 8 points 1COM Common for polarity Operation indicator LED External cable connection type Terminal block connection M3 5 Detachable terminal block 20 pins Recommended cable size 0 5 to 1 25...

Page 26: ...1COM Common for polarity Operation indicator LED External cable connection type Connector 40 pin x 1 EA Recommended cable size 0 2 mm2 Capacity 140g Types B Type 0 to 1F COM 24V DC 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 X1 X0 XE XF X10 X11 X1E X1F COM COM COM COM NC NC NC NC 2 4 6 8 A C 12 14 16 18 1A 1C 3 5 7 9 B D 13 15 17 1...

Page 27: ...voltage current Max 2 5V Input impedance Approx 3 KΩ Response time OFF ON 10ms or less ON OFF 10ms or less Internal current consumption 5V 250mA or less Common method 32 points 1COM Common for polarity Operation indicator LED indication display by 32 points conversion External cable connection type Connector 40 pin x 2 EA Recommended cable size 0 2 mm2 Capacity 200g Types C Type I II 24V DC 1 2 3 ...

Page 28: ...voltage current Min 80V 6mA Min 160V 6mA OFF voltage current Max 30V 3mA Max 50V 3mA Input impedance Approx 15KΩ Approx 20KΩ Response time OFF ON 15ms or less ON OFF 20ms or less Internal current consumption 5V 60mA or less Common method 8 points 1COM Operation indicator LED External cable connection type Terminal block connection M3 5 Detachable terminal block 20 pins Recommended cable size 0 5 t...

Page 29: ...onse time OFF ON 10ms or less ON OFF 10ms or less Life time Mechanical 30 million times Electric 200 thousand times External power supply 24V 150mA or less Surge protection N A Varistor Internal current consumption 5V 120mA or less Common method 8 points 1COM Operation indicator LED External cable connection type Terminal block connection M3 5 Detachable terminal block 20 pins Recommended cable si...

Page 30: ...F 10ms or less Life time Mechanical 30 million times Electric 200 thousand times External power supply 24V 150mA or less Surge protection circuit Varistor Internal current consumption 5V 180mA or less Common method 32 points 1COM Operation indicator LED External cable connection type Connector 40 pin x 1 EA Recommended cable size 0 2 mm2 Capacity 300g Types B Type 1 2 3 4 5 6 7 8 9 10 11 12 13 14 ...

Page 31: ...0 6A point OFF state leakage current 100 µA or less Response time OFF ON 1ms or less ON OFF 1ms or less Internal current consumption 5V 120mA or less Surge absorber Zener diode Common method 8 points 1COM Operation indicator LED External cable connection type Terminal block connection M3 5 Detachable terminal block 20 pins Recommended cable size 0 5 to 1 25 mm2 Capacity 170g Types A Type 12 to 24V...

Page 32: ...nection type Connector 40 pin x 1 EA Recommended cable size 0 2 mm2 Capacity 140g Types B Type COM Y0 to YF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Y1 L L L L L L L L L L L L L L L L NC NC VDC NC NC Y0 L L L L L L L L L L L L L L L L VDC VDC COM 3 5 7 9 B D YF Y11 13 15 17 19 1B 1D 1F 12 14 16 18 1A 1C 1E Y10 2 4 6 8 A C YE VDC...

Page 33: ...umption 5V 250mA or less Surge absorber Zener diode Common method 32 points 1COM Operation indicator LED indication display by 32 points conversion External cable connection type Connector 40 pin x 2 EA Recommended cable size 0 2 mm2 Capacity 205g Types C Type I II 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 L L L L L L L L L L L L...

Page 34: ...e leakage current 100 µA or less Response time OFF ON 1ms or less ON OFF 0 5 CYCLE 1ms or less Internal current consumption 5V 250mA or less Fuse rating 3A Common method 8 points 1COM Operation indicator LED External cable connection type Terminal block connection M3 5 Detachable terminal block 20 pins Recommended cable size 0 5 to 1 25 mm2 Weight Approx 240g Types A Type L L L L L L L L L L L L L...

Page 35: ...5 When link loop 1 is used this area can be used shared memory area for link contacts Keep contact K K000 0 to K127 15 Retentive internal auxiliary contact memory area 2048 points 128 words Special contact F F000 0 to F015 15 Special internal contact memory area 256 points 16 words Timer Counter TC Contacts TC000 to TC255 Set value SV000 to SV255 Present value PV000 to PV255 The same 256 channels ...

Page 36: ...be also represented as W2560 to W3071 Both of bit and word addresses can be used to address the memory areas of R L M K However be cautious that instructions use a specific type of address either bit or word address and the used addresses are resolved automatically depending on the type of instruction A bit can have the content of either On 1 or Off 0 state A word is composed of 16 bits and holds ...

Page 37: ...se instructions that start with a D in front of the related word instruction are double word instructions and the data is processed as double words Example 1 The value of D or S of the instruction can process data from 0 to 4 294 967 295 Example 2 Range when double word instructions are used Word Double word D W0 S 7000 LET D W0 S 70000 DLET W0 is processed as 16 bit 1 word data 0 to 65 355 S is p...

Page 38: ...29 0081 L2 130 0082 L62 190 00BE L63 191 00BF Internal contact M0 192 00C0 M1 192 00C1 M2 194 00C2 M3 195 00C3 M126 318 013E M127 319 013F Internal Keep contact K0 320 0140 K1 321 0141 K2 322 0142 K3 323 0143 K126 446 01BE K127 447 01BF Classification Register address Absolute address Dec Hex Special Internal contact F0 448 01C0 F1 449 01C1 F2 450 01C2 F126 462 01CE F127 462 01CF Data area W0 512 ...

Page 39: ...nstalled POWER Programmable Controller S MSUNG OPEN INIT TEST RUN RMT PROG 1 2 39 40 40 39 2 1 39 40 2 1 2 1 39 40 40 39 1 2 2 1 39 40 15 16 20 19 18 17 5 7 6 8 11 10 9 12 14 13 2 1 3 4 15 16 20 19 18 17 5 7 6 8 11 10 9 12 14 13 2 1 3 4 15 16 20 19 18 17 5 7 6 8 11 10 9 12 14 13 2 1 3 4 15 16 20 19 18 17 5 7 6 8 11 10 9 12 14 13 2 1 3 4 RS232C TOOL RS232C COM N X C PU700p C PU N X X64D D C I N N X...

Page 40: ...hen the shared memory method is used for addressing Input b Output NX X16D 1 1 NX X16A110 1 1 NX X16A220 1 1 NX X32D 2 2 NX X64D 4 4 NX Y16R 1 1 NX Y16RV 1 1 NX Y16T 1 1 NX Y16SSR 1 1 NX Y32RV 2 2 NX Y32T 2 2 NX 64T 4 4 NX AI8C 8 1 8 1 NX AI8V 8 1 8 1 NX AO4C 4 1 1 4 NX AO4V 4 1 1 4 NX AO8C 8 1 1 8 NX AO8V 8 1 1 8 NX RTD8 8 1 8 1 NX RTD4 4 1 4 1 NX TC8 8 1 8 1 NX TC4 4 1 4 1 NX HSC1 2 1 1 NX HSC2 ...

Page 41: ...participating station information F006 register Link status flag Link data receiving information flag F007 register Link status flag Link data receiving information flag F008 register Remote control flag Remote operation control flag F009 register Remote control flag Remote operation control flag F010 register Remote control flag Remote operation control flag F011 register Remote control flag Remo...

Page 42: ...lamp is on and the CPU keeps running Turned off when the error is corrected OFF F0 07 Module type error On when the I O module information that is stored in the CPU and module that is installed are different types the error lamp is turned on Operation stops OFF F0 08 Input data control Off when the running CPU input module s data is not updated Input update is turned Off ON F0 09 Output data contr...

Page 43: ...lock 10 ms On 10 ms Off F1 3 0 1 second clock 50 ms On 50 ms Off F1 4 1 second clock 500 ms On 500 ms Off F1 5 Instantaneous interrupt On when power is off for 20 ms or more Maintained F1 6 CPU running status On when the CPU is in the run state F1 7 Keep area error display On when the K retentive data is destroyed and or changed F1 8 Carry flag On in the event of carry when performing math instruc...

Page 44: ...ate Off when the data set is normal I O F12 14 RTC Set 2 On when you change the hour minute or second Off when the data set is normal I O F12 15 Saving Flash On when you save the current program into the flash Off when the data set is normal I O Address Function Description SR000 CPU ID number Indicates the CPU ID number in the lower 8 bits 0 to 223 are the valid user defined values 255 is the def...

Page 45: ...ainder Stores the low order bit values of remainder after a division instruction has been executed SR022 Higher remainder Stores the high order bit values of the remainder after a division instruction has been executed SR023 to SR027 Reserved System use area SR028 to SR029 Defective slot information Location of defective slots mounted onto the basic slot SR030 to SR48 Reserved System use area synt...

Page 46: ... if it designates a module which is not installed 4 On if an undefined instruction exists 5 On in event of a user program memory writing error 6 On in event of miscellaneous errors 7 On if the user program memory is abnormal 8 On if an error on external I O address and bit word double word numbers used occurs For example the first slot is set with an input module and OUT R00001 is designated 9 On ...

Page 47: ...year month date or day new data is input in SR295 SR294 then the F12 14 bit is turned On The F12 10 bit is kept Off 3 When changing the hour minute and second new data is input in SR297 SR296 then the F12 14 bit is turned on If the new data is not set correctly the F12 10 bit turns on 4 The display date and set value are expressed in BCD so it is convenient to input as hex 5 The year month and day...

Page 48: ...44 W2092 W2348 45 W2093 W2349 46 W2094 W2350 47 W2095 W2351 48 W2096 W2352 49 W2097 W2353 50 W2098 W2354 51 W2099 W2355 52 W2100 W2356 53 W2101 W2357 54 W2102 W2358 55 W2103 W2359 56 W2104 W2360 57 W2105 W2361 58 W2106 W2362 59 W2107 W2363 60 W2108 W2364 61 W2109 W2365 62 W2110 W2366 63 W2111 W2367 64 W2112 W2368 65 W2113 W2369 66 W2114 W2370 67 W2115 W2371 68 W2116 W2372 69 W2117 W2373 70 W2118 W...

Page 49: ...238 W2494 191 W2239 W2495 192 W2240 W2496 193 W2241 W2497 194 W2242 W2498 195 W2243 W2499 196 W2244 W2500 197 W2245 W2501 198 W2246 W2502 199 W2247 W2503 200 W2248 W2504 201 W2249 W2505 202 W2250 W2506 203 W2251 W2507 204 W2252 W2508 205 W2253 W2509 206 W2254 W2510 207 W2255 W2511 208 W2256 W2512 209 W2257 W2513 210 W2258 W2514 211 W2259 W2515 Channel Set value SV Present value PV 212 W2260 W2516 ...

Page 50: ...16 a double word can be expressed as 0 to FFFFFFFF In the D32LT a double word is made up of two consecutive word addresses as follows Double word address Start word address Next word address Scan Time The CPU follows a procedure in which it 1 reads the inputs 2 processes the ladder program and 3 updates the outputs It continually repeats this process This 3 step process is called a scan and the ti...

Page 51: ...but can be cleared by program downloads or special command words Not used as a bit register only for word use K Keep register Can be bit word or double word Used for general calculation programs The value is preserved after the power is turned off F Flag register Only process bit These bit registers provide special application specific functions to the programmer of the PLC They are also used as s...

Page 52: ...LC reads the external contact signals in Run mode and executes the user program stored in RAM The external outputs are updated every scan according to program results The user program is stopped and the external outputs are turned Off In the Stop mode you may correct delete or transfer the program This is the only mode in which you can save a program in flash memory A user program is operated at e...

Page 53: ...ernal memory Forced I O processing Turns on off forced I O bits if any I O processing Preserves the On Off state of the external I O and uses it as an input in the next scan For accurate processing input should continue for more than 1 scan time The processed program outputs are sent from internal memory to the external memory Operation mode selector switch Operation mode LED status RUN LED PROG L...

Page 54: ...nt until the next scan The following illustration shows the difference between the relay board and PLC sequence processing The relay carries out all sequences simultaneously while the PLC processes sequentially throughout the program Processing of relay sequence Parallel process Processing of PLC program Serial process ...

Page 55: ...nd Wiring Installation Installation space and environment External dimensions mm unit mm 3 slot type 5 slot type 8 slot type 10 slot type 12 slot type A mm 205 0 276 0 381 0 452 0 522 0 B mm 183 8 254 2 359 8 430 2 500 6 ...

Page 56: ... large scale resistors In order to eliminate any effects from noise emission power wires and electromagnetic devices should be kept at least 100 mm away from the surfaces of the module When installing the module behind the doors of the operation panel be especially careful to maintain these distances Space for programming tool connection Leave a space of at least 180 mm from the mounting surface f...

Page 57: ... or other devices with generate large power surges or electronic fields when starting and stopping esp if within 100 mm Power Supply Module Wiring Power supply module wiring The output voltage of a power supply should be within the allowed voltage Power supply unit terminal screw N Use M3 5 screw for terminal NX700 POWER Use cables thicker than 2mm2 and make them into twisted pair wires Use insula...

Page 58: ...l with insulation resistance Open type terminal Y type Lug Power supply system Use separate wiring systems for the PLC module I O module and power supply module as shown in the following diagram Use isolation transformer for noisy environments Use a low noise power supply Use an isolation transformer to reduce the noise as illustrated above N Open type terminal N Circular terminal 7 0mm or less 7 ...

Page 59: ...minimum of 2mm2 and the triple grounding connection which has a resistance of less than 100 Ω The point of grounding should be as close to the PLC as possible and the ground wire should be as short as possible If two devices share a single ground point it may produce an adverse effect Always use an exclusive ground for each device Other devices including Other devices including ...

Page 60: ... Photoelectric sensors and proximity sensors Relay output type 2 wired type Internal Circuit Input terminal COM terminal Sensor Input Sensor power Sensor DC input unit Sensor DC input unit power Input terminal COM terminal Input power Internal Circuit NPN open collector output type PNP open collector output type Sensor output Internal Circuit Sensor DC input unit Input terminal COM terminal Input ...

Page 61: ...al LED such as lead switch with LED make sure to supply voltage higher than ON voltage to the PLC input terminal Pay extra attention in particular when connecting multiple switches in serial Input terminal COM terminal AC input unit Input terminal COM terminal AC input unit Lead switch with LED ON voltage error LED contact Input terminal COM terminal DC input unit Input power ...

Page 62: ...3 KΩ 2 wired sensor DC input unit Since the OFF voltage of input is 2 5V determine the R value to set the voltage between COM terminal and input terminal to be 2 5V or less Input impedance is 3 KΩ For the resistor W can be calculated as follows Power supply voltage 2 W R Use 3 to 5 times larger value Breeder resistor Internal Circuit Input terminal COM terminal 7 5 R KΩ 3I 2 5 3R I x 2 5 3 R I Lea...

Page 63: ... input impedance 3 KΩ r Internal resistance of limit switch KΩ R Breeder resistance KΩ Since the OFF voltage of the input is 2 5V set R to get the following current when the power supply voltage is 24V Once calculating I follow the same steps as those for 2 wired sensors described on the previous page DC input unit Breeder resistor Internal Circuit Input terminal COM terminal 24 2 5 I or more R 7 ...

Page 64: ... circuit in parallel with the inductive load N In particular when switching the DC inductive load with relay output type the protection circuit dramatically affects the lifetime of a system Make sure to connect diodes at both sides of the load AC load Relay output type DC load Surge absorber Output unit Load Example of surge absorber Resistance 50 Ω Capacity 0 47µF ATTENTION For SSR output type un...

Page 65: ...d in case of shortage Cautions for leakage current A low current load may not be OFF due to leakage current in the SSR output unit In such a case connect a resistor in parallel with the load Common cautions for I O module Input output motor cables should be separated from each other Separate input output wirings from power wirings as far as possible Do not let them pass the same duct and do not bi...

Page 66: ...w Use the following compressed terminals for terminal wiring Open terminal Circular terminal Removable terminal block N Terminal block of this type of I O unit can be separated from the unit with wires connected by unfastening the screws on both ends N Make sure to refasten the screws after wiring 7 0mm or less 7 0mm or less Screws Terminal block ...

Page 67: ...h flat cables Available on the market Connecting PIN type PIN type connection Insert each PIN into a socket Detail wirings are shown on the next page Product name Catalog number Product specifications I O connector ASS Y Pin type NX PIN40 CPL8890 40 pins 40 Pins Connector hood Sockets are included Applied products 32 points NX X32D DC IN 32 points NX Y32T TR OUT 32 points NX Y32RV Relay OUT 32 poi...

Page 68: ... Catalog number Product specifications Flat cable ASS Y NX CBLDC DC IN 32 points 64 points Connectors harness cable 1 5m NX CBLTR TR OUT 32 points 64 points Connectors harness cable 1 5m NX CBLRY Relay OUT 32 points Connectors harness cable 1 5m Applied products 32 points NX X32D DC IN 32 points NX Y32T TR OUT 32 points NX Y32RV Relay OUT 32 points 64 points NX X64D DC IN 64 points NX Y64T TR OUT ...

Page 69: ...with case on until touching each other and hold the pressure welder slightly 3 Insert the cables into the housing once welding is done Contact removal pin for wiring failure In case of wiring failure or cable pressure welding failure use the contact removal pin with the welder to remove the contact Matsushita Electric Industrial Co AXY52000 Press the housing onto the pressure welder for this part ...

Page 70: ...mbols on the unit surface NX X32D NX Y32T NX Y32RV 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 X 0 X 1 X 2 X 3 X 4 X 5 X 6 X 7 X 8 X 9 X A X B X C X D X E X F X 10 X 11 X 12 X 13 Y 0 Y 1 Y 2 Y 3 Y 4 Y 5 Y 6 Y 7 Y 8 Y 9 Y A Y B Y C Y D Y E Y F Y 10 Y 11 Y 12 Y 13 Y 0 Y 1 Y 2 Y 3 Y 4 Y 5 Y 6 Y 7 Y 8 Y 9 Y A Y B Y C Y D Y E Y F Y 10 Y 11 Y 12 Y 13 Symbols on the unit surface NX X32D NX Y32T NX...

Page 71: ... Symbols on the unit surface NX X64D NX Y64T 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 X 0 X 1 X 2 X 3 X 4 X 5 X 6 X 7 X 8 X 9 X A X B X C X D X E X F X 10 X 11 X 12 X 13 Y 0 Y 1 Y 2 Y 3 Y 4 Y 5 Y 6 Y 7 Y 8 Y 9 Y A Y B Y C Y D Y E Y F Y 10 Y 11 Y 12 Y 13 Symbols on the unit surface NX X64D NX Y64T 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 X 14 X 15 X 16 X 17 X 18 X 19 X ...

Page 72: ...ignals from inputting into the motor at the same time Emergency stop circuits on the outside of PLC Install the emergency stop circuits outside the PLC to stop the power supply of the output device Start PLC after other devices Start up sequence The PLC should be operated after all of the I O devices and the power equipments are energized Switch to RUN mode after the start of PLC Use a timer circu...

Page 73: ...sfer distance Max 1 2 Km 15 m Transmission speed 38 400 19 200 9 600 4 800 bps DIP switch setting Protocol Half duplex asynchronous polling Parity No parity Stop bit 1 stop bit Cable type Twisted pair cable Use shield cable NX CBLCPU02 2m NX CBLCPU05 5m IBM PC PLC Side 9 pin D Sub cable Female 9 pin D Sub cable Male RS 232C is available without connecting 485 485 Vcc signals Vcc IBM PC 25 pin Fema...

Page 74: ...s function is widely used since it is easy to use store and transfer data and is built in the NX70 PLC NX70 CPU70p2 EEPROM uses 29EE512 and has a minimum of 3000 times to write to flash memory It should be noted that the memory is to be changed when exceeding the use of over 3 000 times Procedure Backup using WinGPC How to backup using WinGPC Connect Online Save the completed program onto the PLC ...

Page 75: ...onnected Check if the cable size is correct Grounding Check if the grounding is triple grounded and separate from other device grounds Battery Check if the battery is installed into holder on the CPU module Check if the battery connector is connected to the CPU board Emergency stop circuit Check if the emergency stop circuit for problems external to the PLC is wired accurately and will immediately...

Page 76: ...dules and use the monitor function of WinGPC or HHP after test run the input device Check the wiring of the output by turning the output On Off using the monitor mode of WinGPC set CPU module to Run mode Programming Input the program instructions using WinGPC Download the program from WinGPC into the CPU module if any Test run Set the mode switch of the CPU module to run Check if the Run LED is il...

Page 77: ...flow chart When you encounter problems during startup or test run first of all figure out the problems thoroughly Check if the problems can be reproduced and analyze the relevance to other devices Then refer to the system check flow chart ...

Page 78: ...78 Power check flow chart ...

Page 79: ...79 Run check flow chart ...

Page 80: ...80 Error check flow chart ...

Page 81: ...81 I O check flow chart This page presents an example of a troubleshooting procedure based on the right circuit ...

Page 82: ...82 External environment check flow chart ...

Page 83: ...input power Supply power Low external input voltage Supply rated load power Loose terminal screw or defective contact Tighten the screw and reconnect the module Inputs will not turn to On state LEDs are illuminated Defective input circuit Replace the input module Inputs will not turn to Off state Defective input circuit Replace the input module One or more inputs on an I O module will not turn On ...

Page 84: ...r defective contact Tighten screw and reconnect the module Defective output contact Replace the output module or relay Defective output circuit Replace the output module One or more outputs on an I O module will not change to On state LED is illuminated Defective output circuit Replace the output module or relay Error caused by leak or residual current Replace the external load One or more outputs...

Page 85: ... module s case Item Check item Requirement Remarks Supplied power Does the voltage measured within the power terminal fall within the specified range Voltage must be within the power module input voltage specifications Voltmeter Environment Does the temperature fall within the specified range 0 to 55 C Thermometer Does the humidity fall within the specified range 35 to 85 RH Hygrometer Is there an...

Page 86: ...86 ...

Page 87: ... NOT Not Inverts circuit STR DIF Start Differential Starts rising edge contact STR DFN Start Dif Not Starts falling edge contact AND DIF And Dif Rising edge series connection AND DFN And Dif Not Falling edge series connection OR DIF Or Dif Rising edge parallel connection OR DFN Or Dif Not Falling edge parallel connection ANB And Block Circuit blocks series connection ORB Or Block Circuit blocks pa...

Page 88: ...ounter Down counter Channel range Ch 0 to 255 Shared with timer Setting range SV 0 to 65535 Contact indicator TC channel number RCT Ring Counter Ring counter Channel range Ch 0 to 255 Shared with timer Setting range SV 0 to 65535 Contact indicator TC channel number UDC Up Down Counter Up Down counter Channel range Ch 0 to 255 Shared with timer Setting range SV 0 to 65535 Contact indicator TC chann...

Page 89: ...ART AND OR On if A is greater than B STR AND OR START AND OR On if A is equal to or greater than B STR AND OR START AND OR On if A is equal to or less than B STR AND OR START AND OR On if A is less than B Mnemonic Name Word ladder symbol Double word ladder symbol Description LET DLET Let Substitution Store the value of S into D INC DINC Decimal increment Increment D by 1 whenever input goes on INC...

Page 90: ...al division D S1 S2 Decimal operation Error when S2 0 DIVB DDIVB BCD division D S1 S2 BCD operation Error when S2 0 ADC DADC Decimal addition with carry D S1 S2 CY Decimal operation include carry ADCB DADCB BCD addition with carry D S1 S2 CY BCD operation include carry SBC DSBC Decimal subtraction with carry D S1 S2 CY Decimal operation include carry SBCB DSBCB BCD subtraction with carry D S1 S2 C...

Page 91: ...e word ladder symbol Description RLC DRLC Rotate left without carry Rotate the content of D to the left N times lower higher RRC DRRC Rotates right without carry Rotate the content of D to the right N times higher lower ROL DROL Rotate left with carry Rotate shift to the left N times Input F1 8 value to the lowest bit ROR DROR Rotate right with carry Rotate shift to the right N times higher lower ...

Page 92: ...han function of SPC series 2n 1 DECO Decode Convert the low order 4 bit value of S to a power of 2 2s and store it in D SEG 7 Segment Converts the low order 4 bit value of S to 7 segment display pattern and store them in D XCHG DXCHG Exchange Exchange D1 and D2 values DIS Dissemble Separate S into N 1 units 4 bits each and store them in the low 4 bits of words starting at D UNI Unify Combine the l...

Page 93: ...eset Reset Nth bit of D to 0 BNOT Bit Not Invert Nth bit of D BTST Bit Test Store the value of Nth bit of D to F1 8 SUM Sum Store the number of bits in S that are 1 to D SC Set Carry Set carry bit F1 8 to 1 RC Reset Carry Reset carry bit F1 8 to 0 CC Complement Carry Invert carry bit F1 8 When N 15 1 N 0 15 WhenN 3 When N 4 When N 6 No of 1 7 D 7 ...

Page 94: ...ress Db BFMV Bit Fill Move Repeatedly copy the bit value V to the N bits staring from the bit address Db V 0 1 N 1 256 Db is bit address LDR DLDR Load D S Store to D the value of the register whose absolute address is the value of S Refer to the manual for information about absolute address STO DSTO Store D S Store the value of S to the register whose absolute address is the value of D Refer to th...

Page 95: ... Label Position jumped to by the corresponding JMP instruction L 0 to 63 JMPS Jump Start Jump to the JMPE instruction JMPE Jump End Position jumped to by the corresponding JMPS instruction CALL Call Subroutine Call subroutine Sb Sb 0 to 63 SBR Subroutine Start Start subroutine Sb Sb 0 to 63 RET Subroutine Return End of subroutine Return execution to the instruction after CALL INT Begin Interrupt B...

Page 96: ...ternal input Receive input signal during program execution Ch is external input word address OUTR Output Refresh Refresh external output Send output signal during program execution Ch is external output word address WAT Watchdog Timer Clear watchdog scan time END END End of program This instruction is automatically added by WinGPC ...

Page 97: ...s starting from NR4 of the slot NN3 in the station NN2 on the remote network loop NN1 RECV Receive Link Data Word Read NR1 words from the module memory NR6 of the slot NN5 in the station NN4 on the link network loop NN3 and write them to the words starting from RR2 SEND Send Link Data Word Read NR5 words from the module memory NR6 and write them to the module memory starting from NR4 of the slot N...

Page 98: ...98 ...

Page 99: ...kplane Dimensions unit mm 3 slot type 5 slot type 8 slot type 10 slot type 12 slot type A mm 205 0 276 0 381 0 452 0 522 0 B mm 183 8 254 2 359 8 430 2 500 6 ı 5 0 4 L 7 0 27 5 22 5 A unit mm Slots A L 3 205 0 153 8 5 276 0 224 2 8 381 0 329 8 10 452 0 400 2 12 522 0 470 6 ...

Page 100: ...5 43 0 SAMSUNG POWER Programmable Controller OPEN N X700 unit mm 18 19 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 1 2 20 104 0 115 5 35 0 INIT TEST RUN RMT PROG RS232C TOOL RS232C COM COM1 RS232C RS485 COM1 RS232C RS485 R U N P R O G TE S T B R EA K E R R O R B AT T A LA R M NX CPU700p C PU NX X16D D C I N NX X64D D C I N unit mm ...

Page 101: ...dule Dimensions 115 5 35 0 RS232C COM1 RS485 RS232C COM2 RS485 RESET 104 0 AUI T 12V 35 0 35 0 LINK NO 00 0 FG F G NX M W LI NK M W LI N K NX SCU S C U NX ETHERNET Et herN et unit mm FG LI NE 4 3 2 1 OF F ON MODESW 24VDC I NPUT 105 0 70 5 unit mm ...

Page 102: ...102 Decimal Bin Hex BCD Gray Code Cross reference Table ...

Page 103: ...EOT DC4 4 D T d t 0 1 0 1 5 ENQ NAK 5 E U e u 0 1 1 0 6 ACK SYN 6 F V f v 0 1 1 1 7 BEL ETB 7 G W g w 1 0 0 0 8 BS CAN 8 H X h x 1 0 0 1 9 HT EM 9 I Y i y 1 0 1 0 A LF SUB J Z j z 1 0 1 1 B VT ESC K k 1 1 0 0 C FF FS L l 1 1 0 1 D CR GS M m 1 1 1 0 E SO RS N n 1 1 1 1 F SI US O _ o DEL b8 b7 b6 b5 b8 b7 0 0 0 0 1 1 1 1 b6 0 0 1 1 0 0 1 1 b5 0 1 0 1 0 1 0 1 C R SPACE ...

Page 104: ...104 ...

Page 105: ...e following communication protocols and procedures Additionally the communications protocol allows for the PLCs to communicate to a central computer on a single network using RS485 at a distance of up to 1 2 km RS232C 15 m Communication Protocols for NX CPU700p Half duplex asynchronous Parity No parity Stop bit 1 stop bit Communication method RS232 or RS485 optional Communication speed 4800 9600 1...

Page 106: ...ommunications network CRC values and communication speed flux there are occasions when the PLC will not receive the signal from the peripheral device The peripheral device should allow up to three seconds for a response from the PLC If there are no responses to the Q or the RR message the communication is considered to have failed and the Q or RR should be sent again CPU ID All devices connected t...

Page 107: ... This function sends and receives the only RR repeatedly when you want to redo the frame you sent with query allowing users to quickly monitor data 2 step communication method This method allows users to easily and directly program communication since it only uses the simple Q R steps 2 step configuration Q step 1 R step 2 Repeated function code Q step 1 R step 2 RR step 1 R step 2 RR step 1 R ste...

Page 108: ...s not received Response to repeated function code 3 seconds No communication error Peripheral device PLC Peripheral device PLC Peripheral device PLC When QA is not received Peripheral device PLC When R is not received Response to repeated function code 3 seconds For the internal processing of the PLC CPU send RR at least 5 msec after receiving QA 3 seconds ...

Page 109: ...about reading writing program or other function codes Query which dictionary meaning is question ask or question mark means that a user or an application program requests any specific information to a corresponding part when it is used as a communication term Communication function Query Q function code Response R function code Remarks 2 step 4 step 2 step 4 step Read bits 21 01 A1 81 Detailed des...

Page 110: ...fter the calculation CRC content to be sent at the end of message Data CRC 16 data input to be calculated byte data from message 1000 CRC_Sum CRC_Sum XOR Data 1010 FOR I 1 to 8 1020 CARRY CRC_Sum AND 1 1030 RC_Sum CRC_Sum SHR 1 1040 IF CARRY 1 THEN CRC_Sum XOR 0A001H 1050 NEXT I 1060 RETURN CRC 16 calculation subroutine written in PASCAL Procedure CRC16 Data Byte Var i Byte Begin CRC_Sum CRC_Sum x...

Page 111: ...5 1 to 255 bytes 0 256 bytes Function code Sender ID Receiver ID DA SA 80 01 00 CRC L CRC H DA SA 00 01 00 CRC L CRC H DA SA 8X 01 Error No CRC L CRC H CRC 16 code 2 bytes Constant Error 1 Wrong communication function code Error 2 Out of range Error 3 Wrong frame structure Error 4 CPU did not perform Error 5 Frame is too long The frame is sent from SA to DA After Q or RR is sent DA and SA for the ...

Page 112: ... have a value of 00 Absolute bit address address of first bit to read Refer to 3 3 Absolute Addressing Ex K127 12 address K127 s 12th bit Absolute bit address 1BFC BASE L FC H 1B Number of bits to be read Length of information number of bytes from the length to the next CRC Response code where 80 is added to the R Response Q to its 2 step communication function code PLD ID CPU ID Peripheral device...

Page 113: ...e Base N 3bit value CRC L H DA SA A2 01 00 CRC L H DA SA 23 30 Base L H N CRC L H DA SA A3 L Base 0word L H Base 1word L H Base 1word L H CRC L H Completion code Fixed N word values from the base words requested by the Q Length L Nx2 To turn On the desired bit value from the base enter FF To change to Off enter 00 Absolute bit address starting address Refer to Absolute Addressing on Chapter 3 Word...

Page 114: ... for bits Absolute address for the K127 12th bit 1BFC Ax 0001 1011 1111 1010 Ax L FC H 1B Assigning addresses for word Absolute address for the K127 word 01BF Ax 0100 0001 1011 1111 Ax L BF H 41 For the A0 A1 An requested by the Q the content D0 D1 Dn of the word bit is returned If Ax denotes a bit address the Dx data is 1 byte On FF Off 00 and if Ax denotes a word address the Dx data is 1 word 2 ...

Page 115: ...ng bit word absolute address 15 14 13 0 0 0 Absoulte bit address 0 1 Absoulte word address 1 X Not used Ax A0 A1 An Dx D0 D1 Dn Absolute Address Bit Word Assigning absolute addresses for bits Absolute address for the K127 12 bit 1BFC Ax 0001 1011 1111 1010 Assigning absolute addresses for word The absolute address for the K127 word 01BF AX 0100 0001 1011 1111 When structuring the outgoing frame be...

Page 116: ...ad M000 to M127 words stores them in the K000 to K127 and then compares the two registry values and indicates the results on the screen using the OK or the FAIL notation The user may read or manipulate the various communication function codes and the sent received information to control the PLC in various ways This program consists of a header the main program and various functions The buffers and...

Page 117: ...id unsigned int dt if port_number 5 dt inportb PORTADD else dt inportb PORTADD 0x08 return dt BOOL sending_occuring void BOOL tf if port_number 5 tf inportb PORTADD 0x02 0x80 0x80 else tf inportb PORTADD 0x0D 0x20 0x20 return tf BOOL receiving_occuring void BOOL rf if port_number 5 rf inportb PORTADD 0x02 0x20 0x20 else rf inportb PORTADD 0x0D 0x01 0x01 return rf void Crc16 unsigned int data unsig...

Page 118: ... Crc Trsport receiving_frame index else if index sending_Index_max receiving_frame index lower_byte Crc Trsport receiving_frame index else if index sending_Index_max receiving_frame index upper_byte Crc Trsport receiving_frame index watchdog 0 JobID index break case 2 case 7 if port_number 5 delay receiving_delay if port_number 4 outportb 0x301 0x00 else outportb PORTADD 0x0C inportb PORTADD 0x0C ...

Page 119: ...ple of Write Register int i receiving_frame 2 4 EXAMPLE write WORD K000 K063 receiving_frame 3 130 Number Of Byte For Information receiving_frame 4 0x40 BASE K000 0140 LOW receiving_frame 5 1 BASE HIGH for i 0 i 63 i receiving_frame i 2 6 lower_byte K i receiving_frame i 2 7 upper_byte K i JobID 4 9 Stores the received data in the internal receive buffer and compares the CRC value sent by the PLC ...

Page 120: ...0x80 BASE K000 0180 LOW receiving_frame 5 1 BASE HIGH for i 0 i 63 i receiving_frame i 2 6 lower_byte K i 64 receiving_frame i 2 7 upper_byte K i 64 if communication 0 printf WRITE K0064 K0127 OK n else printf communication error n Writing function of the K Register Uses the communication function code 4 writing N consecutive words to store the specified value in the K064 to K127 word Note Absolut...

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Page 122: ...PU700p User Manual Trademarks not belonging to Rockwell Samsung Automation are property of their respective companies Rockwell Samsung Automation 447 6 Gongse Ri Giheung Eup Youngin City Gyeonggi Do South Korea 449 902 Tel 82 31 280 4700 Fax 82 31 280 4900 www samsungautomation co kr Technical Support Export Sales Team Tel 82 31 280 4768 Fax 82 31 280 4900 ...

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