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10

STAY WITHIN THE ‘SAFE ZONE'

  Compare  these  two  measurements.  To  be  within  the 
Safe Zone, they cannot be more than three inches apart 
if  the  base  pin  is  above  or  below  the  motorhome  hitch 
receiver. See Figure 18.
  If  the  tow  bar  is  not  within  the  Safe  Zone,  you  must 
purchase  a  hitch  accessory  to  raise  or  lower  the  hitch 
receiver. ROADMASTER has three accessories available 
— Hi-Low Hitches, Hi-Low Drops, and Dual Hitch Receiv-
ers — which will raise or lower the hitch receiver from two 
to 10 inches, depending on the model.
  Towing with the tow bar more than three inches above 
or below level will void the ROADMASTER warranty.

  Failure to follow these instructions may cause prop-
erty damage, personal injury or even death.

  Towing  with  a  motorhome-mounted  tow  bar  which  has 
an  upward  or  downward  slope  puts  undue  strain  on  the 
entire towing system. For that reason, 

do not tow if the 

tow bar is not within the ‘Safe Zone’ — no more than 

three inches above or below level

  Towing  a  vehicle  with  a  tow  bar  that  is  not  within  the 
Safe  Zone  will  result  in  significant  wear  and  tear  on  the 
tow  bar  and  brackets,  significant  wear  and  tear  on  the 
vehicle’s suspension and frame, and the eventual failure 
of the towing system.
  To  determine  if  the  tow  bar  is  within  the  Safe  Zone  — 
first, connect the motorhome and towed vehicle on level 
ground. Next, measure the distance from the center of the 
motorhome receiver down to the ground. Then, measure 
the distance from the center of one of the base pins down 
to the ground.

NOT SAFE

SAFE

ZONE

NOT SAFE

CARE AND CLEANING

  As is the case with most precision equipment, frequent 
cleaning and care results in better performance and lon-
gevity. Use the following guidelines to keep your tow bar 
clean and well-lubricated.
  Always clean the tow bar before lubricating. Use a wa-
ter-soluble cleaner such as Voom RV (part number 9911, 
shown  below)  —  it  does  an  exceptional  job  of  breaking 
down road film, dirt and grease. 
  Clean all moving parts, paying special attention to the 
tow bar arms and the locking mechanisms. No matter what 
part  you're  cleaning,  the  method  is  the  same  —  spray  a 
liberal amount of cleaner over it; 2) work the component 
back and forth to work out any accumulated dirt; 3) wipe 
it down; and 4) repeat until clean.
  To  clean  one  of  the  tow  bar  arms,  first  remove  the 
two rubber caps at either end of the locking mechanisms 
(Figure 19). Then raise the arm and spray cleaner at the 
top of the inner/outer arm assembly (Figure 20). 
  Raise the tow bar arm and work the arm up and down 
to  flush  out  dirt  from  the  bottom  of  the  assembly.  Wipe 
the dirt off and repeat until the arm is clean.
  Repeat for the other arm.

  Do not use petroleum-based products to clean or lu-
bricate the tow bar. Petroleum will attract dirt and dust, 
which  will  impede  the  operation  of  the  sliding  arms 
and/or other components. Certain petroleum products 

may also corrode non-metallic components. 
  Damage caused by using a petroleum-based prod-
uct  to  clean  or  lubricate  the  tow  bar  is  not  covered 
under warranty.

  After cleaning the tow bar, wipe any remaining cleaner 
away. 
  To  clean  one  of  the  locking  mechanisms,  first  spray 
cleaner into the mechanism, then raise the tow bar arm. 
Move  the  release  handle  up  and  down  to  flush  out  dirt 
from the bottom of the assembly.
  Close  the  arm.  This  will  bring  the  internal  locking

continued on next page

Voom RV cleaner

and degreaser 

 

(part number 9911)

LubeMaster silicone spray

 

(part number 747) —

meets Volatile Organic

Compound (VOC) standards

Figure 18

Summary of Contents for Sterling All Terrain

Page 1: ...Suspension Solutions ROADMASTER Inc 6110 NE 127th Ave Vancouver WA 98682 800 669 9690 Fax 360 735 9300 roadmasterinc com 2010 ROADMASTER Inc All rights reserved 853326 06 09 10 Entire contents of man...

Page 2: ...eatly appreciate your discerning taste WELCOME TO THE ROADMASTER FAMILY Safety definitions inside front cover Safe towing practices 1 Installer s safety checklist 2 Installing the quick disconnect sys...

Page 3: ...cle to override the towing vehicle result SAFE TOWING PRACTICES ing in jackknifing leapfrogging or fishtailing Serious damage to both vehicles as well as the towing system could result Always stand to...

Page 4: ...cause excessive tire wear and other consequential non warranty damage The installer must be sure that the vehicle is suit able or adaptable for towing Some vehicles must be equipped with a transmissio...

Page 5: ...he tow bar will not be centered on the towed vehicle which will cause excessive tire wear and other consequential non warranty damage 4 Once the crossbar slides on and off easily torque the four bolts...

Page 6: ...t the locking mechanisms and the release latch are pointing up as shown in Figure 5 Components of the tow bar may be damaged if the tow bar is attached with the release latch and the locking mechanism...

Page 7: ...eding page Both tow bar arms must be attached to the quick disconnect bases and locked with a linch pin Towing vibrations will force the linch pins out unless they are properly locked in place over th...

Page 8: ...ar silicone sealant around each wire entry and set screw indenta tion to help weatherproof the socket and secure the set screws 5 If the motorhome does not have the correct wiring socket already you c...

Page 9: ...t the terminals are conducting the electrical signals as identified in Figure 14 2 Next loosen the set screw and remove the terminal assembly from the plug housing 3 Slide the included clear vinyl spa...

Page 10: ...s cannot exceed 6 000 pounds Pull the safety cables so that all the slack is at the mo torhome Make sure there is enough slack in the cables at the motorhome to allow for sharp turns if there is not e...

Page 11: ...acket kits are bolted directly to the frame of the towed vehicle and do not require short safety cables If your ROADMASTER bracket kit contains short safety cables refer to the installation instructio...

Page 12: ...performance and lon gevity Use the following guidelines to keep your tow bar clean and well lubricated Always clean the tow bar before lubricating Use a wa ter soluble cleaner such as Voom RV part num...

Page 13: ...ration to thirty days or the term of the applicable express warranty provided above whichever is longer Some states do not allow limitations on how long an implied warranty lasts so the above limitati...

Page 14: ...lines Would you lose control if one of the front tires blew out Does the steering wheel have a mind of its own Do passing 18 wheelers and crosswinds rock your vehicle back and forth Is driving a whit...

Page 15: ...a large diameter 4140 chromoly steel and a polyurethane bushing making it many times more resistant to sway RSS stock Reflex Steering Stabilizers Your best insurance against the catastrophic con seque...

Page 16: ...and 8b sold separately 910019 40 8a hitch pin clip two 910028 8b hitch pin and clip one each 910027 part description number 9 yoke assembly with bushing color coded red part numbers 9a through 9e sol...

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