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6

WIRING INSTRUCTIONS

front of

4-wire plug

  The  Sterling  All  Terrain  tow  bar  comes  equipped  with 
a fully-wired motorhome-to-towed vehicle electrical cord — 
simply plug the cord into the sockets on the motorhome and 
the towed vehicle. 
  If you should need to rewire the plugs and sockets, follow 
the instructions below.

Wiring the plug for a four-wire system

 

1.

  Insert the end of the electrical cord through one of the 

cable guides.

  2.

  Use a test light to identify the wires conducting the left 

turn/stop, ground, right turn/stop and taillight signals. (If the 
motorhome has a six- or seven-wire electrical system, the 
other wires are not used.)

 

3.

  Strip ¼" to 3/8" of insulation from the ends. Connect 

the wires according to Figure 10; apply a silicone sealant to 
the attachment points to help prevent damage from moisture 
and corrosion.

Wiring the socket for a four-wire system

 

1.

  If necessary, find a suitable location to install one of the 

electrical socket brackets on the front of the towed vehicle, 
in reach of the existing four-wire harness. The bracket must 
be attached close to the center, and to a surface of sufficient 
strength to hold it firmly in place.

 

Attach  the  mounting  bracket  close  to  the  center  of 

the towed vehicle. If the bracket is attached too far to 
either  side,  the  bracket  and  the  electrical  socket  may 

be pulled away when the motorhome turns.

 

2.

  Strip ¼" to 3/8" of insulation from the ends of the wires. 

Loosen the set screw at the back of the socket, and push 
the  inner  connector  out  the  front.  Then  run  the  four-wire 
electrical cord through the back of the housing.

 

3.

  Loosen all of the set screws on the side of the socket, 

and connect the wires to the back of the socket, as shown 
in Figure 11. 

 

4.

  Tighten  all  the  set  screws,  and  check  each  wire  to 

ensure that it is fastened securely. Apply a clear silicone 
sealant  around  each  wire  entry  and  set  screw  indenta-
tion  to  help  weatherproof  the  socket  and  secure  the  set 
screws. 

 

5.

  If  the  motorhome  does  not  have  the  correct  wiring 

socket  already,  you  can  replace  it  with  the  new  socket 
for the four-wire cord, and connect the appropriate wires 
to the new socket, according to Figure 11.

 

6.

  Connect the four-wire electrical cord to the motorhome 

and towed vehicle. Test the towed vehicle’s turn signals, 
tail lights and brake lights to ensure they operate in con-
junction with those of the motorhome.

 

If the plugs and sockets are not properly wired, the 

electrical connection will not function, and the towed 

vehicle’s turn signals and brake lights will not mimic 

those  of  the  motorhome.  Drivers  behind  the  towed

Figure 10

  Socket Pin 

Motorhome/

  Number 

Towed Vehicle

 

1

 .............

Left turn/stop

 

2

 .............

Ground

 

3

 .............

Right turn/stop

 

4 .............

Taillight

front of

4-wire socket

Figure 11

front of

6-wire plug

Figure 12

vehicle  will  not  be  alerted  by  turn  signals  or  brake 

lights, which may result in a traffic accident, causing 
property damage, personal injury or even death.

Wiring the plug for a six-wire system

 

1.

  Insert the end of the electrical cord through one of the 

cable guides.

 

2.

  Use  a  test  light  to  identify  the  wires  conducting  the 

brake, right turn, taillight, ground and left turn signals.

 

3.

  Strip ¼" to 3/8" of insulation from the ends. Connect the 

wires according to Figure 12; apply a silicone sealant to the 
attachment points to help prevent damage from moistureand 
corrosion.

continued on next page

 Socket Pin  Roadmaster  Motorhome/

  Number  4-wire color  Towed Vehicle

 

1

 ..........

Yellow

 .............

Left turn/stop

 

2

 ..........

White

 ..............

Ground

 

3

 ..........

Red

 .................

Right turn/stop

 

4 ..........

Black

 ...............

Taillight

  Socket Pin 

Motorhome/

  Number 

Towed Vehicle

 

1

 .............

Ground

 

2

 .............

Auxiliary

 

3

 .............

Left turn

 

4 .............

Taillight

 

5

 .............

Brake light

 

6

 .............

Right turn

front of

6-wire socket

Figure 13

plug

plug

 Socket Pin  Roadmaster  Motorhome/

 Number 

6-wire color  Towed Vehicle

 

1

 ...........

White

 ..............

Ground

 

2

 ...........

Black

 ...............

Auxiliary

 

3

 ...........

Yellow

 .............

Left turn

 

4 ...........

Brown

..............

Taillight

 

5

 ...........

Red

 .................

Brake light

 

6

 ...........

Green

 ..............

Right turn

Summary of Contents for Sterling All Terrain

Page 1: ...Suspension Solutions ROADMASTER Inc 6110 NE 127th Ave Vancouver WA 98682 800 669 9690 Fax 360 735 9300 roadmasterinc com 2010 ROADMASTER Inc All rights reserved 853326 06 09 10 Entire contents of man...

Page 2: ...eatly appreciate your discerning taste WELCOME TO THE ROADMASTER FAMILY Safety definitions inside front cover Safe towing practices 1 Installer s safety checklist 2 Installing the quick disconnect sys...

Page 3: ...cle to override the towing vehicle result SAFE TOWING PRACTICES ing in jackknifing leapfrogging or fishtailing Serious damage to both vehicles as well as the towing system could result Always stand to...

Page 4: ...cause excessive tire wear and other consequential non warranty damage The installer must be sure that the vehicle is suit able or adaptable for towing Some vehicles must be equipped with a transmissio...

Page 5: ...he tow bar will not be centered on the towed vehicle which will cause excessive tire wear and other consequential non warranty damage 4 Once the crossbar slides on and off easily torque the four bolts...

Page 6: ...t the locking mechanisms and the release latch are pointing up as shown in Figure 5 Components of the tow bar may be damaged if the tow bar is attached with the release latch and the locking mechanism...

Page 7: ...eding page Both tow bar arms must be attached to the quick disconnect bases and locked with a linch pin Towing vibrations will force the linch pins out unless they are properly locked in place over th...

Page 8: ...ar silicone sealant around each wire entry and set screw indenta tion to help weatherproof the socket and secure the set screws 5 If the motorhome does not have the correct wiring socket already you c...

Page 9: ...t the terminals are conducting the electrical signals as identified in Figure 14 2 Next loosen the set screw and remove the terminal assembly from the plug housing 3 Slide the included clear vinyl spa...

Page 10: ...s cannot exceed 6 000 pounds Pull the safety cables so that all the slack is at the mo torhome Make sure there is enough slack in the cables at the motorhome to allow for sharp turns if there is not e...

Page 11: ...acket kits are bolted directly to the frame of the towed vehicle and do not require short safety cables If your ROADMASTER bracket kit contains short safety cables refer to the installation instructio...

Page 12: ...performance and lon gevity Use the following guidelines to keep your tow bar clean and well lubricated Always clean the tow bar before lubricating Use a wa ter soluble cleaner such as Voom RV part num...

Page 13: ...ration to thirty days or the term of the applicable express warranty provided above whichever is longer Some states do not allow limitations on how long an implied warranty lasts so the above limitati...

Page 14: ...lines Would you lose control if one of the front tires blew out Does the steering wheel have a mind of its own Do passing 18 wheelers and crosswinds rock your vehicle back and forth Is driving a whit...

Page 15: ...a large diameter 4140 chromoly steel and a polyurethane bushing making it many times more resistant to sway RSS stock Reflex Steering Stabilizers Your best insurance against the catastrophic con seque...

Page 16: ...and 8b sold separately 910019 40 8a hitch pin clip two 910028 8b hitch pin and clip one each 910027 part description number 9 yoke assembly with bushing color coded red part numbers 9a through 9e sol...

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