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8

Wiring instructions

continued from preceding page

be pulled away when the motorhome turns.

 

2.

  First loosen the set screws on the connector and re-

move the socket from the housing.
 

  Run  the  wiring  through  the  housing,  then  strip  ¼"  to 

3/8" of insulation from the ends. Connect the wires accord-
ing to Figure 14.
 

  Tighten  all  the  set  screws,  and  check  each  wire  to 

ensure  that  it  is  fastened  securely.  Apply  a  clear  silicone 
sealant around each wire entry and set screw indication to 
help weatherproof the socket and secure the set screws.
 

  Align the socket keyway to the housing key and insert 

the socket back into the housing; tighten the set screws.

 

3.

  Connect  the  electrical  cord  to  the  motorhome  and 

towed vehicle. Test the towed vehicle's turn signals, tailights 
and brake lights to ensure they operate in conjunction with 
those of the motorhome.

  If the plugs and sockets are not properly wired, the 

electrical connection will not function, and the towed 

vehicle’s turn signals and brake lights will not mimic 

those  of  the  motorhome.  Drivers  behind  the  towed 

vehicle  will  not  be  alerted  by  turn  signals  or  brake 

lights, which may result in a traffic accident, causing 
property damage, personal injury or even death.

HOW TO USE SAFETY CABLES

  Safety cables are an integral part of your towing system. 
They  are  a  secondary  safety  device,  required  by  law  in 
many states. This section, and the following section, will 
acquaint you with how to use them properly.

  • 

The safety cables must connect the towing vehicle to 

the towed vehicle, frame to frame.

  • 

The safety cables must be rated at 6,000 pounds weight 

capacity per pair, or higher. This is the maximum weight 
capacity  of  the  tow  bar  —  the  towed  vehicle  and  all  its 
contents cannot exceed 6,000 pounds.

  • 

Pull the safety cables so that all the slack is at the mo-

torhome.

 Make sure there is enough slack in the cables 

at  the  motorhome  to  allow  for  sharp  turns

  —  if  there 

is  not  enough  slack,  the  towing  system  will  be  severely 
damaged when the motorhome turns a sharp corner. 

 

  The safety cables must be the correct length…

   

  Make sure the cables are not too short — if you use a 

receiver hitch extension or other equipment that extends 
the  distance  between  the  towed  vehicle  and  the  motor-
home, the standard cables may be too short. If the cables 
are too short, the towing system will be severely damaged 
when the motorhome turns a sharp corner. 
    (Safety  cable  extensions  in  a  variety  of  lengths  are 
available from ROADMASTER.)

   

  Make sure the cables are not too long — the cables 

 should  not  hang  down  to  the  extent  they  may  catch  on 
obstructions, or drag on the ground. This much slack could 
cause  damage  to  the  towing  system,  the  towed  vehicle, 
or the motorhome.
    If the cables are too long, wrap the excess cable around 
the  tow  bar  to  take  up  the  slack. 

Make  sure  there  is 

enough slack in the cables at the motorhome to allow 

for sharp turns.

 

    Damage caused by using safety cables of an incorrect 
length is not covered under warranty.

 

  Always cross the cables under the hitch receiver, as 

shown  in  Figure  16  under  “Proper  installation  of  safety 
cables.” In the unlikely event the tow bar separates from 
the motorhome, crossing the cables will help prevent the 
tow  bar  from  dragging  on  the  ground,  which  can  cause 
the tow bar to “pole vault” the towed vehicle.

 

 

Some ROADMASTER tow bar mounting kits with re-

movable arms use two safety cables on each side. If two 
sets of safety cables are required, both must be used. This 
is required by law. Refer to “Proper installation of safety 
cables” for further information. 

 

Failure to follow these instructions may cause prop-

erty damage, personal injury or even death.

Summary of Contents for Sterling All Terrain

Page 1: ...Suspension Solutions ROADMASTER Inc 6110 NE 127th Ave Vancouver WA 98682 800 669 9690 Fax 360 735 9300 roadmasterinc com 2010 ROADMASTER Inc All rights reserved 853326 06 09 10 Entire contents of man...

Page 2: ...eatly appreciate your discerning taste WELCOME TO THE ROADMASTER FAMILY Safety definitions inside front cover Safe towing practices 1 Installer s safety checklist 2 Installing the quick disconnect sys...

Page 3: ...cle to override the towing vehicle result SAFE TOWING PRACTICES ing in jackknifing leapfrogging or fishtailing Serious damage to both vehicles as well as the towing system could result Always stand to...

Page 4: ...cause excessive tire wear and other consequential non warranty damage The installer must be sure that the vehicle is suit able or adaptable for towing Some vehicles must be equipped with a transmissio...

Page 5: ...he tow bar will not be centered on the towed vehicle which will cause excessive tire wear and other consequential non warranty damage 4 Once the crossbar slides on and off easily torque the four bolts...

Page 6: ...t the locking mechanisms and the release latch are pointing up as shown in Figure 5 Components of the tow bar may be damaged if the tow bar is attached with the release latch and the locking mechanism...

Page 7: ...eding page Both tow bar arms must be attached to the quick disconnect bases and locked with a linch pin Towing vibrations will force the linch pins out unless they are properly locked in place over th...

Page 8: ...ar silicone sealant around each wire entry and set screw indenta tion to help weatherproof the socket and secure the set screws 5 If the motorhome does not have the correct wiring socket already you c...

Page 9: ...t the terminals are conducting the electrical signals as identified in Figure 14 2 Next loosen the set screw and remove the terminal assembly from the plug housing 3 Slide the included clear vinyl spa...

Page 10: ...s cannot exceed 6 000 pounds Pull the safety cables so that all the slack is at the mo torhome Make sure there is enough slack in the cables at the motorhome to allow for sharp turns if there is not e...

Page 11: ...acket kits are bolted directly to the frame of the towed vehicle and do not require short safety cables If your ROADMASTER bracket kit contains short safety cables refer to the installation instructio...

Page 12: ...performance and lon gevity Use the following guidelines to keep your tow bar clean and well lubricated Always clean the tow bar before lubricating Use a wa ter soluble cleaner such as Voom RV part num...

Page 13: ...ration to thirty days or the term of the applicable express warranty provided above whichever is longer Some states do not allow limitations on how long an implied warranty lasts so the above limitati...

Page 14: ...lines Would you lose control if one of the front tires blew out Does the steering wheel have a mind of its own Do passing 18 wheelers and crosswinds rock your vehicle back and forth Is driving a whit...

Page 15: ...a large diameter 4140 chromoly steel and a polyurethane bushing making it many times more resistant to sway RSS stock Reflex Steering Stabilizers Your best insurance against the catastrophic con seque...

Page 16: ...and 8b sold separately 910019 40 8a hitch pin clip two 910028 8b hitch pin and clip one each 910027 part description number 9 yoke assembly with bushing color coded red part numbers 9a through 9e sol...

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