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RF096-440/1440-2000 [Revision 1.0.0] 11.11.2022 

Fine Coal Burner Inner Surface Inspection Machine

9

Name

Quantity

Open-end wrench 19 mm

1

Open-end wrench 13 mm

1

Hex key 4 mm

1

Hex key 5 mm

1

User's manual

1

Wi-Fi-USB adapter (option for PC) 

2 (option)

The software contains the following packages:

RF096740_Desktop_Win64_v1_11_2022_11_03*

Service  program  for  desktop  PC.  A  full-featured
version  designed  to  control  the  system,  view  and
process  data.  NOTE:  control  from  a  PC  is  only
possible with Wi-Fi-USB adapters.

RF096740_Tablet_Win64_v1_11_2022_11_03*

Service  program  for  the  tablet.  An  adapted  version
designed  to  control  the  system,  collect  and  view
measured data.

CDM v2.12.36.4 WHQL Certified

FTDI driver for virtual COM port.

*  When  updating  the  software,  the  version  number  and  date  are  different  from

those above.

9.     Example of item designation when ordering

RF096.Burner-IDmin/IDmax-L

Symbol

Description

IDmin/IDmax

Measurement range (inner diameter), mm

L

Scanning depth, mm.

NOTE: 

The measurement error should be discussed with the manufacturer.

10.     Preparation for use

Preparing the machine for operation consists in assembling its components and

placing it in the burner for scanning. Assembly procedure:

1. Fix the installation frame to the end of the burner using 4 screws.
2. Fasten the slipway to the installation frame.
3. Place the scanning module on the slipway.
4. Fix the scanning module to the frame with 4 screws.
5. Remove the slipway.
6. Slide  the  first  element  of  the  guide  through  the  support  prism  of  the

installation frame and the sleeve of the scanning module.

7. Fix the centralizer at the end of the first element.
8. Attach  the  second  element  of  the  guide  and  slide  the  guide  deep  into  the

burner body.

9. Attach  the  third  element  and  slide  the  guide  until  the  centralizer  is  in  the

conical surface.

10. Fix the guide in the prism by lowering the top of the prism  and  tightening  it

with the screw.

11.  Release  the  scanning  module  by  unscrewing  the  four  screws  securing  it  to

the installation frame.

12. Turn on the rotation module and the linear motion module.
13. Check the battery charge level. Install freshly charged batteries if necessary.
The machine is ready for operation.

Summary of Contents for RF096-440 Series

Page 1: ...ng to ISO 9001 2015 FINE COAL BURNER INNER SURFACE INSPECTION MACHINE 22 Logoisky tract Minsk 220090 Republic of Belarus tel fax 375 17 357 36 57 info riftek com User s manual www riftek com RF096 440...

Page 2: ...PC setup 14 11 3 Tablet setup 15 11 4 Starting the service program 15 11 5 Main window 16 11 6 Selecting the user interface language 17 11 7 Connecting and disconnecting the machine 17 11 8 Manual co...

Page 3: ...on the housing The following safety measures should be taken while operating the machine Do not target laser beam to humans Do not disassemble the laser sensor Avoid staring into the laser beam 4 Gen...

Page 4: ...machine are shown in the figure where 1 installation frame 2 guide 3 centralizer 4 laser scanning module 5 burner surface the tablet is not shown The frame 1 is attached to the end of the burner 5 Th...

Page 5: ...s 1 Sleeve 2 3 Wheel systems mounted on the sleeve 1 One of the wheels is equipped with an encoder not shown to control the linear position of the module 4 Linear motion module 5 Rotation module 6 Las...

Page 6: ...6 Fine Coal Burner Inner Surface Inspection Machine RF096 440 1440 2000 Revision 1 0 0 11 11 2022 7 2 Installation frame The main components of the installation frame are shown in the figure below...

Page 7: ...from three elements The centralizer is installed at the end of the guide The assembly principle is illustrated in the figure 7 4 Tablet Parameter Value Architecture CPU Intel cherry trail Z8350 1 44Gh...

Page 8: ...t in Wi Fi modules 1 Charger for industrial tablet 1 Installation frame 1 Screw for adjusting the upper part of the split prism for installing the guide 1 Screw for fixing the scanning module 4 Remova...

Page 9: ...ent error should be discussed with the manufacturer 10 Preparation for use Preparing the machine for operation consists in assembling its components and placing it in the burner for scanning Assembly...

Page 10: ...s 11 2 Desktop PC setup 1 Install the service program To do this unzip the following archive RF096740_Desktop_Win64_v1_11_2022_11_03 zip 2 Configure virtual COM ports for Wi Fi adapters if any To do t...

Page 11: ...11 2022 Fine Coal Burner Inner Surface Inspection Machine 11 e Click the Browse button select the path to the temporary folder where the FTDI driver was unzipped and click Next f When the FTDI driver...

Page 12: ...er Surface Inspection Machine RF096 440 1440 2000 Revision 1 0 0 11 11 2022 g Right click on the appropriate port in the Ports COM LPT group and select Properties h Go to the Port Settings tab and cli...

Page 13: ...evision 1 0 0 11 11 2022 Fine Coal Burner Inner Surface Inspection Machine 13 i Set Latency Timer to 1 Receive and Transmit to 4096 and click OK j Close the USB Serial Port COM5 Properties window by c...

Page 14: ...e desktop 2 Configure virtual COM ports see Desktop PC setup 3 Install the latest Microsoft Visual C Redistributable Package https learn microsoft com en US cpp windows latest supported vc redist view...

Page 15: ...on and Tablet version The Desktop version is designed to work on a personal computer with a large monitor and provides all the options for viewing and processing measurements In addition the Desktop v...

Page 16: ...service program 8 Cross section Displaying a cross section at a given position 9 Longitudinal section Displaying a longitudinal section of an object by a given plane 10 3D View Displaying a 3D model...

Page 17: ...gency shutdown this does not happen Since the control algorithms exclude the possibility of spontaneous movement of any parts of the system the user must generate a command to move the scanning module...

Page 18: ...ing the date and time of scanning as well as the user s comment 8 If necessary perform a new scan by repeating steps 5 7 9 After completing all measurements save the session to a file see Saving readi...

Page 19: ...ion 5 To view the longitudinal section of an object along a specific plane in the Cross Section window rotate the longitudinal section line with the mouse cursor to the required angle 6 To automatical...

Page 20: ...rt to STL button and select the path to the file Note that the outer surface of the object will be saved to the _outer stl file and the inner surface will be saved to the _inner stl file 15 Using the...

Page 21: ...l follow these steps 1 If necessary rotate the zero model 90 degrees vertically by clicking the Turn X button 2 If necessary rotate the zero model 90 degrees horizontally by clicking the Turn Y button...

Page 22: ...nd have the correct shape The alignment of the zero model and the scanned model is performed using the functions available in the Zero model alignment group If the longitudinal axes of the zero model...

Page 23: ...click the Automatic button The software will automatically align the zero model and the scanned model 15 5 Viewing the difference between the zero model and the scanned model To view the difference be...

Page 24: ...8 sales appliedmeasurement com au www appliedmeasurement com au BENELUX Althen Sensors Controls BV Vlietweg 17a 2266KA Leidschendam The Netherlands Tel 31 70 3924421 Fax 31 70 3644249 sales althen nl...

Page 25: ...se ESTONIA RD Resolve OU Punane 14a 304 Tallinn 13619 Estonia Tel 3726206506 rdresolv gmail com FINLAND Kvalitest Industrial Oy EXCEPT FOR RAILWAY INSTRUMENTS Punasillantie 31 A 40950 Muurame Finland...

Page 26: ...o Instruments Inc 6 18 14 Nishikasai Edogawa ku Tokyo 134 0088 Japan Tel 81 3 3686 4711 Fax 81 3 3686 0831 f_kuribayashi tokyoinst co jp www tokyoinst co jp LATVIA SIA SOLARTEX RAILWAY INSTRUMENTS ONL...

Page 27: ...er 32 Songdogwahak ro Yeonsu gu Incheon 21984 Republic of Korea Tel 82 32 811 3457 Fax 82 32 232 7458 trade prosen co kr www prosen co kr SPAIN Iberfluid Instruments S A C Botanica 122 08908 L Hospita...

Page 28: ...ANADA Althen Sensors and Controls 2531 Bradley St Oceanside CA 92056 USA Tel 858 633 3572 r ream althensensors com USA CANADA MEXICO Acuity Products of Schmitt Industries Inc 2765 NW Nicolai Street Po...

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