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20098582

12 

GB

Installation

5.1

Notes on safety for the installation

After carefully cleaning all around the area where the burner will
be  installed,  and  arranging  the  correct  lighting  of  the  environ-
ment, proceed with the installation operations.

5.2

Handling 

The burner packaging includes a wooden platform, it is therefore
possible  to  move  the  burner  (still  packaged)  with  a  transpallet
truck or fork lift truck.

5.3

Preliminary checks

Checking the consignment

Checking the characteristics of the burner 

Check the identification label of the burner, showing:

the model (A)(Fig. 6) and type of burner (B);

the year of manufacture, in cryptographic form (C);

the serial number (D);

the data for electrical supply and the protection level (E);

the absorbed electrical power (F);

the data of the burner's minimum and maximum output pos-
sibilities (G) (see Firing rate)
Warning. The burner output must be within the boiler's firing
rate;

light oil maximum viscosity (H).

5

Installation

DANGER

All the installation, maintenance and disassembly
operations must be carried out with the electricity
supply disconnected.

WARNING

The installation of the burner must be carried out
by qualified personnel, as indicated in this manual
and in compliance with the standards and regula-
tions of the laws in force.

DANGER

Combustion air inside the boiler must be free from
hazardous  mixes  (e.g.:  chloride,  fluoride,  halo-
gen); if present, it is highly recommended to carry
out cleaning and maintenance more frequently.

WARNING

The  handling  operations  for  the  burner  can  be
highly dangerous if not carried out with the great-
est attention: keep any unauthorised people at a
distance;  check  the  integrity  and  suitableness  of
the available means of handling.
Check also that the area in which you are working
is  empty  and  that  there  is  an  adequate  escape
area (i.e. a free, safe area to which you can quick-
ly move if the burner should fall).
When  handling,  keep  the  load  at  not  more  than
20-25cm from the ground.

After  positioning  the  burner  near  the  installation
point, correctly dispose of all residual packaging,
separating the various types of material.

CAUTION

Before proceeding with the installation operations,
carefully clean all around the area where the burn-
er will be installed.

CAUTION

After removing all the packaging, check the integ-
rity of the contents. In the event of doubt, do not
use the burner; contact the supplier.

The  packaging  elements  (wooden  cage  or  card-
board box, nails, clips, plastic bags, etc.) must not
be  abandoned  as  they  are  potential  sources  of
danger and pollution; they should be collected and
disposed of in the appropriate places.

WARNING

A  burner  label  that  has  been  tampered  with,  re-
moved or is missing, along with anything else that
prevents  the  definite  identification  of  the  burner
makes any installation or maintenance work diffi-
cult.

A

B

C

D

F

G

G

H

 Fig. 6

S9271

Summary of Contents for PRESS GV INCINERATOR

Page 1: ...Installation use and maintenance instructions 20098582 1 02 2015 Oil burner One stage operation CODE MODEL 20096753 PRESS GV INCINERATOR GB...

Page 2: ...Original instructions...

Page 3: ...n safety for the installation 12 5 2 Handling 12 5 3 Preliminary checks 12 5 4 Operating position 13 5 5 Preparing the boiler 13 5 5 1 Boring the boiler plate 13 5 5 2 Blast tube length 13 5 6 Securin...

Page 4: ...teady state operation 24 6 5 3 Firing failure 24 6 5 4 Undesired shut down during operation 24 6 6 Burner start up cycle diagnostics 25 6 7 Operating fault diagnostics 25 6 8 Final checks with burner...

Page 5: ...wing Technical Standards EN 267 EN 12100 and according to the European Directives MD 2006 42 EC Machine Directive LVD 2006 95 EC Low Voltage Directive EMC 2004 108 EC Electromagnetic Compatibility The...

Page 6: ...ied out correctly may cause damage to the ma chine and or injury to people DANGER DANGER LIVE COMPONENTS This symbol indicates operations which if not car ried out correctly lead to electric shocks wi...

Page 7: ...vent of damage to things or injury to people if such damage injury was due to any of the following causes incorrect installation start up use and maintenance of the burner improper incorrect or unreas...

Page 8: ...intenance Only those parts envisaged by the manufacturer can be replaced 3 2 Personnel training The user is the person body or company that has acquired the machine and intends to use it for the speci...

Page 9: ...30 50 BASIC DESIGNATION EXTENDED DESIGNATION FS1 1 230V 50Hz 1 220V 60Hz 230V 50Hz 220V 60Hz GV or G24 GW or 1 2 3 4G Head TC Standard head TL Long head 3 230 400 50 3 220 380 60 3 230V 50Hz 3N 400V 5...

Page 10: ...rear part withdrawn on the slide bars The maximum dimensions of the burner when open are given by measurement O Tab D Model PRESS GV Electrical supply 1 230V 50Hz Fan motor rpm W V A 2810 250 230 1 6...

Page 11: ...ry of the burner fan remains essentially the same but the oxygen per m3 of air and the thrust discharge head of the fan are reduced It is therefore important to know if the maximum output requested fr...

Page 12: ...0 40 0 100 200 300 400 500 600 700 800 900 1000 1200 1400 1600 1800 2000 1013 1000 989 978 966 955 944 932 921 910 898 878 856 836 815 794 1 087 1 073 1 061 1 050 1 037 1 025 1 013 1 000 0 988 0 977 0...

Page 13: ...mbustion head adjustment 14 Photocell for flame presence control 15 Fan rotation direction 16 Indexed selector Opens the fan gate to the value necessary at the burner delivery NOTE if the control box...

Page 14: ...free from hazardous mixes e g chloride fluoride halo gen if present it is highly recommended to carry out cleaning and maintenance more frequently WARNING The handling operations for the burner can be...

Page 15: ...es 9 Fig 9 or flame inversion chambers protective fettling in refractory material 7 must be in serted between the boiler s fettling 8 and the blast tube 6 WARNING The burner is designed to operate onl...

Page 16: ...the leading brands of nozzle on sale are shown in Tab H The nozzle deliveries indicated in the Tab I on page 15 are the rated values In reality the delivery may differ by 10 due to the reasons below...

Page 17: ...ple Boiler output 230 kW efficiency 90 Output required by the burner 230 0 9 255 kW 21 5 kg h therefore 1 nozzle 5 00 GPH 60 12 bar is required NOTE other information regarding nozzles may be found in...

Page 18: ...ge 15 21 2 kg h Diagram Fig 14 indicates that for a delivery of 21 2 kg h the burner requires the combustion head to be set to approx 3 1 notches as shown in Fig 16 5 10 Fan gate adjustment The fan ga...

Page 19: ...Manual on off valve 5 Suction line 6 Foot valve 7 Return line Useful suggestions for both systems A and B Use copper pipes whenever possible Any curves used in the system should be made with the wid e...

Page 20: ...low pump depression values max 0 2 bar and perfectly sealed piping 5 11 4 Loop circuit This is composed by piping that leaves from the tank and returns to the same with an auxiliary pump that circulat...

Page 21: ...accumulating on the bottom of the tank due to infiltration or condensation and subsequently reach ing the pump Water in the pump will lead to rusting and eventu ally the pump will have to be renewed T...

Page 22: ...e suction tubing If the pump fails to prime at the first starting of the burner and the burner locks out wait approx 40 seconds reset the burner and then repeat the starting oper ation as often as req...

Page 23: ...been type approved for intermittent use This means they should compulsorily be stopped at least once every 24 hours to enable the control box to per form checks of its own start up efficiency Normally...

Page 24: ...lenoid valve IN Manual burner stop switch MB Burner terminal strip PS Lock out reset button S Remote lock out signal TB Burner ground earth connection TL Limit control device system this shuts down th...

Page 25: ...pressure calibrated in the factory which is usually suf ficient for most purposes Sometimes this pressure must be ad justed to 10 bar in order to reduce fuel delivery This adjustment is possible only...

Page 26: ...as been correctly sized 6 5 Burner operation 6 5 1 Burner starting When the control device TL closes the control box pro grammes the starting phase The indications for the start up cycle are given on...

Page 27: ...eration flame ok Operating with weak flame signal Electrical supply lower than 170V Lock out Extraneous light Key Off Yellow Green Red RED LED on wait at least 10 s Press button for 3 s Signal Signal...

Page 28: ...uld not start Obscure the photocell while the burner is working the burner should stop and automatically repeat the starting operation Switch off control device TL while the burner is operating Switch...

Page 29: ...an and that air is not entering the piping Filters page 27 Check the following filter boxes on line 1 in the pump 2 at the nozzle 3 and clean or replace as required If rust or other impurities are obs...

Page 30: ...e gauge reading should remain stable The suction piping must be equipped with a foot valve 5 Fuel tank Approximately every 5 years or whenever necessary suck any water or other impurities present on t...

Page 31: ...everse order refit all burner components as they were originally assembled DANGER Disconnect the electrical supply from the burner by means of the main system switch DANGER Turn off the fuel intercept...

Page 32: ...il Nozzle clogged dirty or deformed Replace Dirty or poorly adjusted firing electrodes Adjust or clean Grounded electrode due to broken insulation Replace High voltage cable defective or grounded Repl...

Page 33: ...r replace Erroneous pump pressure Adjust to between 10 14 bar Dirty fan Clean Flame stability disk dirty loose or deformed Clean tighten in place or replace Boiler room air vents insufficient Increase...

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Page 36: ...Subject to modifications RIELLO S p A I 37045 Legnago VR Tel 39 0442 630111 http www riello it http www riello com...

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