Riello PRESS GV INCINERATOR Installation, Use And Maintenance Instructions Download Page 6

20098582

GB

Information and general warnings

2.1

Information about the instruction manual

2.1.1

Introduction

The instruction manual supplied with the burner:

is an integral and essential part of the product and must not
be  separated  from  it;  it  must  therefore  be  kept  carefully  for
any necessary consultation and must accompany the burner
even  if  it  is  transferred  to  another  owner  or  user,  or  to
another  system.  If  the  manual  is  lost  or  damaged,  another
copy must be requested from the Technical Assistance Ser-
vice of the area;

is designed for use by qualified personnel;

offers  important  indications  and  instructions  relating  to  the
installation  safety,  start-up,  use  and  maintenance  of  the
burner.

Symbols used in the manual

In  some  parts  of  the  manual  you  will  see  triangular  DANGER
signs. Pay great attention to these, as they indicate a situation of
potential danger.

2.1.2

General dangers

The dangers can be of 3 levels, as indicated below.

2.1.3

Other symbols

Abbreviations used

Ch.

Chapter

Fig.

Figure

Page

Page

Sec.

Section

Tab.

Table

2

Information and general warnings

DANGER

Maximum danger level!
This symbol indicates operations which, if not car-
ried  out  correctly,  cause  serious  injury,  death  or
long-term health risks.

WARNING

This symbol indicates operations which, if not car-
ried out correctly, may cause serious injury, death
or long-term health risks.

CAUTION

This symbol indicates operations which, if not car-
ried out correctly, may cause damage to the ma-
chine and/or injury to people.

DANGER

DANGER: LIVE COMPONENTS

This symbol indicates operations which, if not car-
ried out correctly, lead to electric shocks with le-
thal consequences.

DANGER: FLAMMABLE MATERIAL

This symbol indicates the presence of flammable
materials.

DANGER: BURNING

This  symbol  indicates  the  risks  of  burns  due  to
high temperatures.

DANGER: CRUSHING OF LIMBS

This  symbol  indicates  the  presence  of  moving
parts: danger of crushing of limbs.

WARNING: MOVING PARTS

This  symbol  indicates  that  you  must  keep  limbs
away  from  moving  mechanical  parts;  danger  of
crushing.

DANGER: EXPLOSION

This symbol signals places where an explosive at-
mosphere  may  be  present.  An  explosive  atmos-
phere is defined as a mixture - under atmospheric
conditions  -  of  air  and  flammable  substances  in
the form of gases, vapours, mist or dust in which,
after ignition has occurred, combustion spreads to
the entire unburned mixture.

PERSONAL PROTECTION EQUIPMENT

These symbols indicate the equipment that must
be  worn  and  kept  by  the  operator  for  protection
against threats against safety and/or health while
at work.

OBLIGATION TO ASSEMBLE THE HOOD AND
ALL THE SAFETY AND PROTECTION DEVIC-
ES

This symbol signals the obligation to reassemble
the hood and all the safety and protection devices
of the burner after any maintenance, cleaning or
checking operations.

ENVIRONMENTAL PROTECTION

This  symbol  gives  indications  for  the  use  of  the
machine with respect for the environment.

IMPORTANT INFORMATION

This  symbol  indicates  important  information  that
you must bear in mind.

This symbol indicates a list.

Summary of Contents for PRESS GV INCINERATOR

Page 1: ...Installation use and maintenance instructions 20098582 1 02 2015 Oil burner One stage operation CODE MODEL 20096753 PRESS GV INCINERATOR GB...

Page 2: ...Original instructions...

Page 3: ...n safety for the installation 12 5 2 Handling 12 5 3 Preliminary checks 12 5 4 Operating position 13 5 5 Preparing the boiler 13 5 5 1 Boring the boiler plate 13 5 5 2 Blast tube length 13 5 6 Securin...

Page 4: ...teady state operation 24 6 5 3 Firing failure 24 6 5 4 Undesired shut down during operation 24 6 6 Burner start up cycle diagnostics 25 6 7 Operating fault diagnostics 25 6 8 Final checks with burner...

Page 5: ...wing Technical Standards EN 267 EN 12100 and according to the European Directives MD 2006 42 EC Machine Directive LVD 2006 95 EC Low Voltage Directive EMC 2004 108 EC Electromagnetic Compatibility The...

Page 6: ...ied out correctly may cause damage to the ma chine and or injury to people DANGER DANGER LIVE COMPONENTS This symbol indicates operations which if not car ried out correctly lead to electric shocks wi...

Page 7: ...vent of damage to things or injury to people if such damage injury was due to any of the following causes incorrect installation start up use and maintenance of the burner improper incorrect or unreas...

Page 8: ...intenance Only those parts envisaged by the manufacturer can be replaced 3 2 Personnel training The user is the person body or company that has acquired the machine and intends to use it for the speci...

Page 9: ...30 50 BASIC DESIGNATION EXTENDED DESIGNATION FS1 1 230V 50Hz 1 220V 60Hz 230V 50Hz 220V 60Hz GV or G24 GW or 1 2 3 4G Head TC Standard head TL Long head 3 230 400 50 3 220 380 60 3 230V 50Hz 3N 400V 5...

Page 10: ...rear part withdrawn on the slide bars The maximum dimensions of the burner when open are given by measurement O Tab D Model PRESS GV Electrical supply 1 230V 50Hz Fan motor rpm W V A 2810 250 230 1 6...

Page 11: ...ry of the burner fan remains essentially the same but the oxygen per m3 of air and the thrust discharge head of the fan are reduced It is therefore important to know if the maximum output requested fr...

Page 12: ...0 40 0 100 200 300 400 500 600 700 800 900 1000 1200 1400 1600 1800 2000 1013 1000 989 978 966 955 944 932 921 910 898 878 856 836 815 794 1 087 1 073 1 061 1 050 1 037 1 025 1 013 1 000 0 988 0 977 0...

Page 13: ...mbustion head adjustment 14 Photocell for flame presence control 15 Fan rotation direction 16 Indexed selector Opens the fan gate to the value necessary at the burner delivery NOTE if the control box...

Page 14: ...free from hazardous mixes e g chloride fluoride halo gen if present it is highly recommended to carry out cleaning and maintenance more frequently WARNING The handling operations for the burner can be...

Page 15: ...es 9 Fig 9 or flame inversion chambers protective fettling in refractory material 7 must be in serted between the boiler s fettling 8 and the blast tube 6 WARNING The burner is designed to operate onl...

Page 16: ...the leading brands of nozzle on sale are shown in Tab H The nozzle deliveries indicated in the Tab I on page 15 are the rated values In reality the delivery may differ by 10 due to the reasons below...

Page 17: ...ple Boiler output 230 kW efficiency 90 Output required by the burner 230 0 9 255 kW 21 5 kg h therefore 1 nozzle 5 00 GPH 60 12 bar is required NOTE other information regarding nozzles may be found in...

Page 18: ...ge 15 21 2 kg h Diagram Fig 14 indicates that for a delivery of 21 2 kg h the burner requires the combustion head to be set to approx 3 1 notches as shown in Fig 16 5 10 Fan gate adjustment The fan ga...

Page 19: ...Manual on off valve 5 Suction line 6 Foot valve 7 Return line Useful suggestions for both systems A and B Use copper pipes whenever possible Any curves used in the system should be made with the wid e...

Page 20: ...low pump depression values max 0 2 bar and perfectly sealed piping 5 11 4 Loop circuit This is composed by piping that leaves from the tank and returns to the same with an auxiliary pump that circulat...

Page 21: ...accumulating on the bottom of the tank due to infiltration or condensation and subsequently reach ing the pump Water in the pump will lead to rusting and eventu ally the pump will have to be renewed T...

Page 22: ...e suction tubing If the pump fails to prime at the first starting of the burner and the burner locks out wait approx 40 seconds reset the burner and then repeat the starting oper ation as often as req...

Page 23: ...been type approved for intermittent use This means they should compulsorily be stopped at least once every 24 hours to enable the control box to per form checks of its own start up efficiency Normally...

Page 24: ...lenoid valve IN Manual burner stop switch MB Burner terminal strip PS Lock out reset button S Remote lock out signal TB Burner ground earth connection TL Limit control device system this shuts down th...

Page 25: ...pressure calibrated in the factory which is usually suf ficient for most purposes Sometimes this pressure must be ad justed to 10 bar in order to reduce fuel delivery This adjustment is possible only...

Page 26: ...as been correctly sized 6 5 Burner operation 6 5 1 Burner starting When the control device TL closes the control box pro grammes the starting phase The indications for the start up cycle are given on...

Page 27: ...eration flame ok Operating with weak flame signal Electrical supply lower than 170V Lock out Extraneous light Key Off Yellow Green Red RED LED on wait at least 10 s Press button for 3 s Signal Signal...

Page 28: ...uld not start Obscure the photocell while the burner is working the burner should stop and automatically repeat the starting operation Switch off control device TL while the burner is operating Switch...

Page 29: ...an and that air is not entering the piping Filters page 27 Check the following filter boxes on line 1 in the pump 2 at the nozzle 3 and clean or replace as required If rust or other impurities are obs...

Page 30: ...e gauge reading should remain stable The suction piping must be equipped with a foot valve 5 Fuel tank Approximately every 5 years or whenever necessary suck any water or other impurities present on t...

Page 31: ...everse order refit all burner components as they were originally assembled DANGER Disconnect the electrical supply from the burner by means of the main system switch DANGER Turn off the fuel intercept...

Page 32: ...il Nozzle clogged dirty or deformed Replace Dirty or poorly adjusted firing electrodes Adjust or clean Grounded electrode due to broken insulation Replace High voltage cable defective or grounded Repl...

Page 33: ...r replace Erroneous pump pressure Adjust to between 10 14 bar Dirty fan Clean Flame stability disk dirty loose or deformed Clean tighten in place or replace Boiler room air vents insufficient Increase...

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Page 36: ...Subject to modifications RIELLO S p A I 37045 Legnago VR Tel 39 0442 630111 http www riello it http www riello com...

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