RIDGID 535 Auto Chuck Manual Download Page 20

999-998-086.10_REV. C

20

535 Manual Chuck/535 Auto Chuck Threading Machines

2. Place insert sideways on locking pin and press down

as far as possible 

(Figure 33)

.

3. Hold insert down firmly, and with screwdriver, turn so

teeth face up.

Replacing Carbon Brushes (universal
Motor units)

Check motor brushes every 6 months. Replace when worn
to less than ½".

1. Unplug the machine from power source.

2. Remove the top cover

.

Figure 34 – Removing Motor Cover/Changing Brushes

3. Unscrew brush caps (both top and bottom of motor).

Remove  and  inspect  brushes.  Replace  when  worn
to less than ½". Inspect the commutator for wear. If
excessively worn, have machine serviced.

4. Re-install brushes/install new brushes. Reassemble

unit. Install all covers before operating machine.

V-Belt Tension/Replacement (Induction
Motor units)

Figure 35 – Belt Tensioning

When lubricating the grease fittings, check v-belt tension.

Apply  moderate  finger  force  (about  4  pounds  (2  kg))  to
the midpoint of the belt. Belt should deflect approximately
1/8" (3mm) 

(Figure 35)

.

1. Loosen the four fasteners that hold the motor to the

motor bracket.

2. If changing the belt, loosen the belt tensioner. Slide the

motor  toward  the  pulley.  Remove  and  replace  the
belt.

3. Tighten the belt tensioner.

4. Make sure the pulleys are aligned and confirm that the

belt  is  properly  tensioned. Tighten  the  4  fasteners
that hold the motor to the motor bracket.

optional equipment

WARNING

To reduce the risk of serious injury, only use equip-
ment specifically designed and recommended for use
with the RIdGId 535 Manual Chuck/535 Auto Chuck
Threading Machines.

For a complete listing of RIdGId equipment avail-
able  for  the  535  Manual  Chuck/535  Auto  Chuck

Catalog

No.

Model Description

42365

341

Reamer

42390

820

Wheel-Type Cutter

41620

Gearhead Motor Grease

Die Heads

42485

4U

Die Head Rack

42490

6U

Die Head Rack

97065

811A

Quick-Opening Die Head NPT RH

97075

815A

Self-Opening Die Head NPT RH

23282

842

Quick-Opening Die Head NPT LH

97070

811A

Quick-Opening Die Head BSPT RH

97080

815A

Self-Opening Die Head BSPT RH

97045

531

Quick-Opening Bolt Die Head RH/LH ¼" to 1"

97050

532

Quick-Opening Bolt Die Head RH/LH 1 1/8" to 2"

84537

816

Semi-Automatic Die Head 1/8" to ¾"

84532

817

Semi-Automatic Die Head 1" to 2"

Threader Stands

92457

100A

Universal Leg & Tray Stand 

92462

150A

Universal Wheel & Tray Stand 

92467

200A

Universal Wheel & Cabinet Stand 

Nipple Chucks

51005

819

Nipple Chuck ½" to 2" NPT

68160

819

Nipple Chuck ½" to 2" BSPT

For 535 Manual Chuck Machines Only

96517

MJ-1

535 Left Hand Threading Kit

97365

-

Jaw Inserts for Coated Pipe

For 535 Auto Chuck Machines Only

12138

535A

Left Hand Threading Kit

94017

Front Jaw 

35867

839

Adapter Kit for 819 Nipple Chuck

Brush

Cap

Belt

Tensioner

Motor

Fasteners

V-Belt

Summary of Contents for 535 Auto Chuck

Page 1: ...535 Manual Chuck 535 Auto Chuck Threading Machines Threading MachineManual 99 Washington Street Melrose MA 02176 Phone 781 665 1400 Toll Free 1 800 517 8431 Visit us at www TestEquipmentDepot com...

Page 2: ...you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death DANGER indicates a hazardous situation which if not avoided will result in...

Page 3: ...ned from frequent use of tools allow you to become complacent and ignore tool safety principles A careless action can cause severe injury within a fraction of a second 535 Manual Chuck 535 Auto Chuck...

Page 4: ...ding Machines to reduce the risk of electrical shock or other serious injury SAVe ALL WARNINGS ANd INSTRuCTIoNS FoR FuTuRe ReFeReNCe Keep this manual with machine for use by the operator Threading Mac...

Page 5: ...l Chuck 535 Auto Chuck Threading Machines Chuck Handwheel Die Head No 820 Cutter No 341 Reamer Chip Tray REV OFF FOR 2 0 1 Switch Foot Switch Carriage Handwheel Length Gauge Die Head No 820 Cutter No...

Page 6: ...Centering Device Cam Action rotates with Chuck Automatic Centering only Die Heads See RIDGID Catalog for available Die Heads Cutter Model 820 1 8 2 Full Floating Self Centering Cutter Reamer Model 34...

Page 7: ...uipment being used per its instructions to make sure it is functioning properly 999 998 086 10_REV C 7 Selection of appropriate materials and instal lation joining and forming methods is the responsib...

Page 8: ...rts Move the REV OFF FOR 2 0 1 Switch to the FOR 1 position Press and release the foot switch Chuck should rotate counter clockwise when viewed from the carriage end see Figure 22 Repeat for REV posit...

Page 9: ...your die head Always cut a test thread to confirm proper thread size after changing adjusting the Dies Removing Installing die Head Insert remove Die Head Post into mating hole in car riage When full...

Page 10: ...ead Size 1 Install the die head move the die head into threading position 2 Loosen clamp lever 3 Start with link index mark aligned with desired size mark on size bar On Bolt die heads set link mark a...

Page 11: ...engagement or UNDER smaller thread dia meter more turns of fitting en gagement markings 5 Tighten clamp lever Trigger Slide Adjustment Position the Trigger Slide for the size of pipe being thread ed...

Page 12: ...k process and the foot switch do not operate with more than one person In case of entanglement the operator must be in control of the foot switch Follow operating instructions to reduce the risk of in...

Page 13: ...used for cutting and reaming Threading Speed Selection Up to 36 RPM Suitable for threading up to 2 pipe bolt threading high torque applications like stainless steel and high hardness material 46 RPM S...

Page 14: ...o the FOR position 4 With both hands grasp the pipe cutter feed handle 5 Depress the foot switch 6 Tighten the feed screw handle one half turn per rota tion of the pipe until the pipe is cut More aggr...

Page 15: ...verse REV with dies engaged 9 Remove foot from the foot switch 10 Move the REV OFF FOR Switch to the OFF posi tion 11 Turn the carriage handwheel to move the die head past the end of the pipe Raise th...

Page 16: ...the OFF 0 position Figure 24 LH or RH Oil Flow Selector Left hand threading requires the chuck jaws to grip the pipe during REV rotation of the machine a Make sure that the REV OFF FOR 2 0 1 switch i...

Page 17: ...If issues such as thread tearing waviness thin threads or pipe out of roundness are found the thread may not seal Refer to the Troubleshooting Chart for help in diagnosing these issues 3 Inspect the s...

Page 18: ...mend that they be added Contact Ridge Tool Technical Service Department at rtctechservices emerson com or 800 519 3456 regard ing a retrofit policy If the jaw inserts do not grip and need to be cleane...

Page 19: ...to hold pipe or rod during operation flip jaws to unused side or replace entire set of jaws 1 Loosen all three front cover mounting screws and remove the front cover Mounting screws are retained to fr...

Page 20: ...confirm that the belt is properly tensioned Tighten the 4 fasteners that hold the motor to the motor bracket optional equipment WARNING To reduce the risk of serious injury only use equip ment specif...

Page 21: ...tions on the threading oil label and Safety Data Sheet SDS Specific information about RIDGID Thread Cutting Oils including Hazard Identification First Aid Fire Fighting Accidental Release Measures Han...

Page 22: ...t tight on pipe 535A Brake assembly not properly adjusted 535A Replace dies Only use RIDGID Thread Cutting Oil Replace the RIDGID Thread Cutting Oil Clean chips dirt or other foreign material from bet...

Page 23: ...RIDGID logo are registered trademarks of Emerson Electric Co or RIDGID Inc in the U S and other countries All other trademarks belong to their respective holders 99 Washington Street Melrose MA 02176...

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