RIDGID 535 Auto Chuck Manual Download Page 11

Figure 13 – Semi-Automatic Die Head

Inserting/Changing the Dies

1  Place the die head with numbers facing up.

2. Depress  handle  so  that  cam  plate  rests  against  the

change  die  stop 

(Figure  13)

. The  cam  plate/handle

assembly  is  spring  loaded  and  will  move  when  de -
pressed.

3. Pull the plunger knob and rotate the handle and cam

plate counter-clockwise until it stops.

4. Remove dies from the die head.

5. Insert appropriate dies into the die head, numbered

edge up until the indicator line is flush with the edge of
the  diehead 

(see  Figure  14)

.  Numbers  on  the  dies

must  correspond  with
those  on  the  die  head
slots. Always change dies
as sets – do not mix dies
from different sets.

6. Rotate the handle clock-

wise so that the plunger
knob is flush against the
die head.

Adjusting Thread Size

1  Install the die head and move the die head into thread-

ing position.

2  Loosen the screw for the position block for desired pipe

size.

3  Start with the position block index line on the middle

size bar mark.

4  If thread size needs to be adjusted, set the index line

slightly off the mark on size bar in the direction of the
handle  for  larger  diameter  thread,  (less  turns  of  fit-
ting  engagement)  or  away  from  handle  for  smaller
thread diameter (more turns of fitting engagement).

4. If thread size needs to be ad -

justed, set the lock screw index
line slightly off the mark on size
bar  in  the  direction  of  OVER
(larger  dia meter  thread,  less
turns of fitting engagement) or
UNDER  (smaller  thread  dia -
meter, more turns of fitting en -
gagement) markings.

5. Tighten clamp lever.

Trigger Slide Adjustment

Position the Trigger Slide for the size of pipe being thread-
ed 

(see Figure 12).

1

/

2

" and 

3

/

4

" – End of pipe should hit foot of Trigger

Slide

.

• 1" to 2" – End of pipe should hit

the shank of the Trigger Slide.

For

1

/

8

", ¼" and 

3

/

8

" pipe

• Longer or shorter threads

• Bolt threading

Push  trigger  slide  up  and  out  of  the
way. Die head must be opened manu-
ally.

Opening the Die Head at the End of the Thread

When using trigger it will contact the end of pipe, causing
the die head to automatically open. Stay clear of the spring
loaded Throwout Lever when it releases.

To open the die head manually (with trigger slide up), at
the end of the thread:

• Tapered Pipe Threads – End of pipe is flush with

the end of the number 1 die.

• Bolt  and  Straight Threads  – Thread  the  desired

length – watch closely for any interference between
the parts.

Move the throwout lever to the OPEN position, retracting
dies.

Semi-Automatic die Heads

Semi-Automatic Die Heads include Model 816/817 NPT
(RH) die heads. The Semi-Automatic Die Heads can be
quickly adjusted from size to size and are manually opened
and closed for user specified thread length.

999-998-086.10_REV. C

11

535 Manual Chuck/535 Auto Chuck Threading Machines

Figure 11 – Adjusting

Thread Size 

Lock

Screw

Index

Line

Size

Bar

“Over”

“Under”

1" thru 2"

pipe hit

this 

surface

Trigger

Slide

1

/

2

" and 

3

/

4

"

pipe hit this

surface

Figure 12 – Setting

the
Trigger 

Plunger

Knob

Handle 

Position Blocks

Change Die

Stop

Post

Front (Closed)

Back (Open)

Cam Plate

Figure 14 – Inserting Dies

Indicator Line

Summary of Contents for 535 Auto Chuck

Page 1: ...535 Manual Chuck 535 Auto Chuck Threading Machines Threading MachineManual 99 Washington Street Melrose MA 02176 Phone 781 665 1400 Toll Free 1 800 517 8431 Visit us at www TestEquipmentDepot com...

Page 2: ...you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death DANGER indicates a hazardous situation which if not avoided will result in...

Page 3: ...ned from frequent use of tools allow you to become complacent and ignore tool safety principles A careless action can cause severe injury within a fraction of a second 535 Manual Chuck 535 Auto Chuck...

Page 4: ...ding Machines to reduce the risk of electrical shock or other serious injury SAVe ALL WARNINGS ANd INSTRuCTIoNS FoR FuTuRe ReFeReNCe Keep this manual with machine for use by the operator Threading Mac...

Page 5: ...l Chuck 535 Auto Chuck Threading Machines Chuck Handwheel Die Head No 820 Cutter No 341 Reamer Chip Tray REV OFF FOR 2 0 1 Switch Foot Switch Carriage Handwheel Length Gauge Die Head No 820 Cutter No...

Page 6: ...Centering Device Cam Action rotates with Chuck Automatic Centering only Die Heads See RIDGID Catalog for available Die Heads Cutter Model 820 1 8 2 Full Floating Self Centering Cutter Reamer Model 34...

Page 7: ...uipment being used per its instructions to make sure it is functioning properly 999 998 086 10_REV C 7 Selection of appropriate materials and instal lation joining and forming methods is the responsib...

Page 8: ...rts Move the REV OFF FOR 2 0 1 Switch to the FOR 1 position Press and release the foot switch Chuck should rotate counter clockwise when viewed from the carriage end see Figure 22 Repeat for REV posit...

Page 9: ...your die head Always cut a test thread to confirm proper thread size after changing adjusting the Dies Removing Installing die Head Insert remove Die Head Post into mating hole in car riage When full...

Page 10: ...ead Size 1 Install the die head move the die head into threading position 2 Loosen clamp lever 3 Start with link index mark aligned with desired size mark on size bar On Bolt die heads set link mark a...

Page 11: ...engagement or UNDER smaller thread dia meter more turns of fitting en gagement markings 5 Tighten clamp lever Trigger Slide Adjustment Position the Trigger Slide for the size of pipe being thread ed...

Page 12: ...k process and the foot switch do not operate with more than one person In case of entanglement the operator must be in control of the foot switch Follow operating instructions to reduce the risk of in...

Page 13: ...used for cutting and reaming Threading Speed Selection Up to 36 RPM Suitable for threading up to 2 pipe bolt threading high torque applications like stainless steel and high hardness material 46 RPM S...

Page 14: ...o the FOR position 4 With both hands grasp the pipe cutter feed handle 5 Depress the foot switch 6 Tighten the feed screw handle one half turn per rota tion of the pipe until the pipe is cut More aggr...

Page 15: ...verse REV with dies engaged 9 Remove foot from the foot switch 10 Move the REV OFF FOR Switch to the OFF posi tion 11 Turn the carriage handwheel to move the die head past the end of the pipe Raise th...

Page 16: ...the OFF 0 position Figure 24 LH or RH Oil Flow Selector Left hand threading requires the chuck jaws to grip the pipe during REV rotation of the machine a Make sure that the REV OFF FOR 2 0 1 switch i...

Page 17: ...If issues such as thread tearing waviness thin threads or pipe out of roundness are found the thread may not seal Refer to the Troubleshooting Chart for help in diagnosing these issues 3 Inspect the s...

Page 18: ...mend that they be added Contact Ridge Tool Technical Service Department at rtctechservices emerson com or 800 519 3456 regard ing a retrofit policy If the jaw inserts do not grip and need to be cleane...

Page 19: ...to hold pipe or rod during operation flip jaws to unused side or replace entire set of jaws 1 Loosen all three front cover mounting screws and remove the front cover Mounting screws are retained to fr...

Page 20: ...confirm that the belt is properly tensioned Tighten the 4 fasteners that hold the motor to the motor bracket optional equipment WARNING To reduce the risk of serious injury only use equip ment specif...

Page 21: ...tions on the threading oil label and Safety Data Sheet SDS Specific information about RIDGID Thread Cutting Oils including Hazard Identification First Aid Fire Fighting Accidental Release Measures Han...

Page 22: ...t tight on pipe 535A Brake assembly not properly adjusted 535A Replace dies Only use RIDGID Thread Cutting Oil Replace the RIDGID Thread Cutting Oil Clean chips dirt or other foreign material from bet...

Page 23: ...RIDGID logo are registered trademarks of Emerson Electric Co or RIDGID Inc in the U S and other countries All other trademarks belong to their respective holders 99 Washington Street Melrose MA 02176...

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