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6. USER INSTRUCTIONS

6.1 Usage - Conditions and starting points

The conditions and starting points that follow are applicable when you use the RLL400 control-unit.

Automatic Control

Temperature

Waiting time

6.2 Status LEDs

The four LEDs D1 (green), D2 (red), D3 (red) and D4 (red) on the control board (A2) give status 

indication of the system. This information is important for troubleshooting.

Refer to §9.1 and §9.2. These sections tell about malfunctions and blink codes that can occur.

If a manual control (MC) (277950) is connected, the two LEDs (green and red) agree with the LEDs 

D1 and D2 on the control board (A2). The control board (A2) and the manual control (MC) show the 

blink codes (D1 and D2) at the same time.

The motor can start and stop automatically without a warning. 

Persons can be in danger of life if they touch a system that is in 

operation.

The motor can start and stop automatically without a warning but 

will stay energized. De-energize the system during work on the drive 

unit or the system. Persons can be in danger of life if they touch a 

system that is in operation.

A drive unit can get high temperatures. If necessary take protective 

precautions to prevent injuries.

The waiting time must be approximately 2 seconds when you change 

the direction-of-rotation. The electric motor must stop.

This prevents that it continues in the initial direction.

Ridder Drive Systems B.V.

T

 +31 (0)341 416 854 - 

F

 +31 (0)341 416 611 - 

I

 ridder.com

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Summary of Contents for LogicLink RLL400

Page 1: ...product manual Ridder LogicLink RLL400 Product Manual Lorentzstraat 32 3846 AX Harderwijk PO Box 360 3840 AJ Harderwijk the Netherlands T 31 0 341 416 854 F 31 0 341 416 611 I ridder com E info ridder...

Page 2: ...l board RCB 15 5 5 3 phase electric motor 208 600 VAC 16 5 6 1 phase 3 wire electric motor 115 230 VAC 17 5 7 1 phase 5 wire electric motor 115 230 VAC 17 5 8 Automatic control ACS 24 V AC DC 18 5 9 O...

Page 3: ...electrical installers with professional competence must do all work safe and responsible TARGET GROUP FOR EACH CHAPTER CHAPTER refer to Table of Contents TARGET GROUP 1 2 3 4 5 6 7 8 9 10 User operato...

Page 4: ...oltage After installation interchange the plug in the highest position with the vent plug Refer to the permitted mounting positions in the product manual Not applicable to the RW45 motor gearbox 2 2 P...

Page 5: ...re dry and the airflow is sufficient Make sure that the products do not touch the moist bottom surface of storage areas and of the means of transport use pallets or such The bottom surfaces must be sm...

Page 6: ...A2 N Neutral wire 2T1 Power OUT EM PE Protective earth 4T2 Power OUT EM PTC PTC thermistor 6T3 Power OUT EM RCB Ridder control board ACS Automatic control system RLL Ridder LogicLink AL Alarm circuit...

Page 7: ...website at ridder com RW1400 RW1000 1400 RW1200 1600S or RW2000S 1 5D 1 mains voltage 5 wire electric motor Alternatives 1 3 1 mains voltage 3 wire electric motor 3 mains voltage 3 3 mains voltage Alt...

Page 8: ...otor EM if applicable for thermal protection A digital positioning meter RPU The limit switch system is also connected to the control board of the control unit The RLL400 control unit transmits contro...

Page 9: ...ilation systems Screen systems For other different applications approval from Ridder Drive Systems is necessary 3 4 Dimensions Note The dimensions and illustrations are approximate In this product man...

Page 10: ...e three types of control boards RCB that follow are available for the RLL400 control unit RCB A Type A 50 60 Hz AC 1 115V 230 V 12FLA 72 LRA 3 208 400 V 12 FLA 72 LRA RCB B Type B 50 60 Hz AC 3 400 V...

Page 11: ...3 phase 3 Current 3 N A N A N A 3x 400 VAC X3 RCB C Transformer Supply voltage 1 2 3 Type 3 phase 3 Current 3 Loop connection N A 3x 440 480 VAC 3 Loop connection N A 3x 600 VAC X4 PTC IN Type Supply...

Page 12: ...personnel The RLL400 control unit is available as part of a drive unit on a RW motor gearbox Do a check of the supplied parts in the table that follows Parts list 580000 RLL400 control unit 1x 500000P...

Page 13: ...o approved personnel it is permitted to do the connect instructions Removal cover Remove the bolts 8x and the cover temporarily to do all necessary work The gasket usually stays in its position Make s...

Page 14: ...ditions Induction Problems with induction must be prevented Induction can cause an interference with the electronics Induction can have many causes such as Cable lengths External sources Too many cabl...

Page 15: ...onnections with related connectors The related sections with the wiring diagrams and information Ridder connected X2 X3 X4 X7 and X9 if applicable X7 is partially connected Refer to 5 10 and complete...

Page 16: ...t the supply voltage to X1 MAINS and PE protective earth Alarm 5 11 OPTIONAL 5 9 OPTIONAL 5 10 OPTIONAL 5 5 5 6 5 7 CONTROL BOARD A2 RCB Manual control Position feedback Power In X3 is not there on RC...

Page 17: ...PE protective earth 5 7 1 phase 5 wire electric motor 115 230 VAC Make sure that the configuration RCB A on X3 TRANSFORMER agrees with the supply voltage Ridder Drive Systems connects X2 MOTOR and X4...

Page 18: ...the technical specifications of the external power supply of connector X6 Connector X6 of the control board A2 can be connected to automatic control systems ACS that have a switched ground or a switch...

Page 19: ...ence input check connection 5 that follows when you want to use reference monitoring and to set the reference again Obey the check procedure to connect the RPU connector X7 correctly u Description 1 S...

Page 20: ...this fault contact in an alarm circuit You can connect one or more control units to an alarm circuit Connecting One RLL400 control unit Obey the diagram that follows to connect one control unit Connec...

Page 21: ...board A2 and the manual control MC show the blink codes D1 and D2 at the same time The motor can start and stop automatically without a warning Persons can be in danger of life if they touch a system...

Page 22: ...The system is put in Automatic mode The system is controlled if there is an automatic 24 V AC DC control signal ACS 3 The system is manually stopped if the switch is set to position 0 4 The error mes...

Page 23: ...om a change of phases in the power supply This makes sure that the direction of rotation of the motor gearbox is correct 2 Delay time when the direction of rotation is suddenly changed This prevents t...

Page 24: ...the Automatic Control ACS 7 3 Check Control direction of the Manual Control MC Refer to the product manual of the used Ridder motor gearbox at ridder com to adjust the end positions Do not go across t...

Page 25: ...that the direction of the automatic control ACS agrees with the necessary moving direction of the operated system CORRECT Go to step 6 NOT CORRECT De energize the system Go to step 4 4 Interchange the...

Page 26: ...1 5 The check procedure of the direction of rotation of the manual control is completed Installation cover Always put the cover and the bolts 8x back after the work Problems with moisture and or the I...

Page 27: ...nals fasteners and such Contact your supplier if Replacement of parts is necessary A problem is found with no solution Refer to 9 1 first Refer to the Ridder catalogue or the website at ridder com for...

Page 28: ...hile the green LED D1 is on blink code 1 4 Cause 1 The duty switch is possibly not disconnected The electric motor subsequently operated the safety switch Solution 1 Set the manual control switch to p...

Page 29: ...e failure A phase failure occured in the system Reference monitoring Connect the reference input to connector 2 of X7 Reference monitoring Connect the reference input to connector 3 of X7 9 3 Technica...

Page 30: ...ng and obey the applicable instructions and conditions 5 The temporary decommissioning is completed Note Obey the product manual for a subsequent installation Permanent decommissioning End of lifespan...

Page 31: ...re is a separation of The collected operating materials if applicable such as oil grease and such The different materials if applicable such as metals non ferrous metals plastics and such It is recomm...

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