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iQUBE
Installation Manual
Configuration consists of the following steps:
Define Load Cells:
This is the electrical sensitivity
(mV/V output) and capacity specification of the load
cells. Load cell names and serial number can also be
specified.
Define Platforms:
A platform is a contiguous weigh
bridge. Any
iQUBE
board can assign load cells to two
separate platforms. A maximum of four platforms can
be defined in an
iQUBE
system. The relationship
between load cells is also defined as a paired or
circular arrangement.
Define Systems:
The platforms can be assigned to a
system. Up to four unique systems can be defined,
however the
920i
will only support one system per
serial channel.
Load Cell Trimming and Calibration
Cal-Match
™
calibration calculates the load cell trim
based on a comparison of the signal generated by an
applied weight for each load cell to the signal
generated by all other load cells. If a known test
weight value is used, this calibration also sets the span
for the scale.
T h r e e t y p e s o f C a l - M a t c h c a l i b r a t i o n c a n b e
performed using the
iQUBE
. Each type of calibration
captures the initial dead load of the scale and provides
a means to trim the outputs of the load cells.
Cal-Match Theoretical calibration
allows each cell
to be zeroed and trim factors calculated. Based on the
cell capacity and sensitivity, the
iQUBE
calculates
weight values based on the total signal from all of the
cells.
Cal-Match Section calibration
requires a weight to
be placed over each section. Trimming can be
performed by running a weight cart down the middle
of the platform, stopping for calibration of each
section.
Corner calibration
requires weight to be placed over
each cell individually. Corner trimming can be
performed for platforms using an even or odd number
of cells.
Diagnostics (Error 2)
Diagnostic functionality can be enabled for the
iQUBE
to identify abnormal load cell outputs. This is based
on the reference established through cell associations.
The diagnostic conditions that can be identified for
paired configurations are open bridge or channel, zero
reference tolerance, drifting, peak-to-peak noise, and
out-of-balance conditions. Diagnostic conditions
recognized for circular configurations are limited to
open bridge or channel, drifting, and peak-to-peak
noise.
Error conditions generate a displayed error message if
connected to the
920i
which, with an Ethernet card,
can be configured to e-mail the alert message to an
address. In addition, there is a visual LED indication
on the connector board to identify any load cell that
appears to have an abnormal condition.
Cell Emulation
Cell emulation allows the output of a failed load cell
to be emulated. Automatic or manual cell emulation
can be specified (limited to one cell per scale system),
using either truck scale (Type 1) or tank/hopper/floor
scale (Type 2) emulation algorithms.
NOTE:
S
atisfactory results from cell emulation require the
load to be centered and the scale installation to be plumb and
level.
1.1
System Configurations and Options
Table 1-1 lists
iQUBE
model and option part numbers.
920i
part numbers listed are for models without A/D
cards.
Model / Option
PN
4-channel
iQUBE
92391
8-channel
iQUBE
92392
8-channel
iQUBE
with digital I/O
92393
iQUBE
internal power supply, 6 VDC
77531
iQUBE
internal Ethernet interface
77142
iQUBE
internal fiber-optic interface
77143
920i
internal fiber-optic interface
77788
920i
internal Ethernet communications card
71986
920i
Serial option card
67604
Remote (external) fiber-optic interface
77789
Analog output, 0–30 mV
77146
Analog output, 0–20 mA (passive)
77797
920i
universal model, 115 VAC
77790
920i
universal model, 230 VAC
77791
920i
deep enclosure, wwithout A/D model,
115 VAC
93243
920i
deep enclosure, wwithout A/D model,
230 VAC
93244
920i
panel mount model, 115 VAC
77792
920i
panel mount model, 230 VAC
77793
920i
wall mount model, 115 VAC
77794
920i
wall mount model, 230 VAC
77795
Table 1-1.
iQUBE
Model and Option Part Numbers