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Rice Lake iQube 920i, Installation Manual

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Rice Lake iQube 920i Installation Manual Download Page 36

Calibration

33

iQUBE

 calibration is complete. You can view the

active status of the cells, platform, or system by
returning to the Interactive menu and selecting 

S

tatus

Monitoring

 for cells, platforms, or systems. Click on the

A

uto Refresh

 box to automatically update the readings

from the 

iQUBE

.

Summary of Contents for iQube 920i

Page 1: ...77224 Digital Diagnostic Junction Box Version 1 4 Installation Manual...

Page 2: ...onnection to the 920i 11 2 11 2 Fiber Optic and Ethernet Communications 11 2 11 3 Remote Fiber Optic Module PN 77789 12 2 11 4 Analog Output 13 2 12 Installing Tap and Run Connectors for 920i Power 14...

Page 3: ...c Tests 34 6 4 Diagnostic Setup 36 6 4 1 Configuring the 920i Diagnostics Softkey 36 6 4 2 920i Diagnostic Display 36 6 5 Error Messages 36 7 0 Alerts 38 7 1 Network Alert Notification 38 7 2 Alert Fo...

Page 4: ...ital serial output Up to four iQUBE units can connect and communicate as a multidrop RS 485 network consisting of one primary and up to three secondary iQUBE units The maximum number of load cells sup...

Page 5: ...ad cell outputs This is based on the reference established through cell associations The diagnostic conditions that can be identified for paired configurations are open bridge or channel zero referenc...

Page 6: ...e 2 4 Load Cells When wiring load cells cells wired to iQUBE connectors J12 J19 8 channel units are assigned default names A1 A8 8 channel primary unit or B1 B8 8 channel secondary unit Be aware that...

Page 7: ...SHLD 1 J16 LOAD CELL 5 SIG SIG EXC EXC SHLD 1 J17 LOAD CELL 6 SIG SIG EXC EXC SHLD 1 J18 LOAD CELL 7 SIG SIG EXC EXC SHLD 1 J19 LOAD CELL 8 SIG SIG EXC EXC SHLD 1 J21 1 IO 8 IO 7 IO 6 IO 5 IO 4 IO 3 I...

Page 8: ...is only supported on Port A of the 2 channel expansion board Communications Cable Distance Limitations The maximum cable lengths that can be used for various communications types depend on a number of...

Page 9: ...1 3 to set the secondary address as shown in Table 2 5 See Section 2 9 on page 10 for more information about the core module DIP switches Figure 2 3 920i Wiring DIP Switch Primary Unit Secondary Unit...

Page 10: ...120 NOTE ALL SIX WIRES INCLUDING SHIELD AND GROUND WIRES MUST BE CONNECTED FOR COMMUNICATION BETWEEN iQUBE UNITS 120 J4 GND SHLD Z B Y A J7 GND SHLD Y B Z TXD A RXD 1 1 PRIMARY iQUBE UNIT J4 GND SHLD...

Page 11: ...k rather than source switching current Each output is a normally open collector circuit capable of sinking 25 mA when active Digital outputs are wired to switch relays when the digital output is activ...

Page 12: ...AC cards connect to J4 on the iQUBE core module See Figure 2 6 for J4 location NOTE Analog output setup information is supplied with the 920i VIRTUi or Revolution III technical documentation Analog ou...

Page 13: ...see Figure 2 2 on page 4 2 Set core module DIP switch 8 ON 3 Power on the iQUBE Allow LED D1 on the core module to cycle from red to green or green to red several times then off 4 Power off the iQUBE...

Page 14: ...more than two iQUBE units must use the iQUBE s optional internal power supply Figure 2 8 iQUBE Copper Wire Connection to 920i Showing RS 232 and DC Power Connections 2 11 2 Fiber Optic and Ethernet C...

Page 15: ...quires that the iQUBE be fitted with its internal fiber optic card see Figure 2 9 on page 11 both voltage and current based DAC cards available for the remote fiber optic module Figure 2 10 Remote Fib...

Page 16: ...12 Analog output from the iQUBE requires that a digital to analog DAC card be installed on the iQUBE core module Both voltage and current based DAC cards are available See Section 2 14 1 on page 15 fo...

Page 17: ...connector until latched 3 Insert tap wire 6V supply to iQUBE into connector Use inspection port to check wire position 4 Use crimping tool to drive u contact down flush with top of connector Close hi...

Page 18: ...gned with the edge of the core module iQUBE or the fiber optic interface board remote fiber optic module Carefully align the DAC card connector with the board connector J4 on the core module J5 on the...

Page 19: ...for installation information Figure 2 18 920i Internal Fiber Optic Option Card 2 15 Fuse Replacement Fuse F1 on the iQUBE connector board see Figure 2 2 on page 4 provides protection for power supplie...

Page 20: ...power ground 1 4 20NC x 3 4 hex head 1 8 15655 Cable grip 3 8 NPT 9 9 15656 Lock nut 3 8 NPT 10 10 15628 Cord grips 1 2 in NPT 10 11 15630 Lock nuts 1 2 in NPT 10 12 91785 iQUBE enclosure 1 18 77248...

Page 21: ...18 iQUBE Installation Manual Figure 2 19 iQUBE Enclosure Assembly 1 3 5 6 7 9 8 10 11 4 12...

Page 22: ...Installation 19 Figure 2 20 iQUBE Assembly 21 18 19...

Page 23: ...he most complete and efficient configuration interface for the 920i 3 2 920i iQUBE Menu Configuration With both the iQUBE and the indicator powered off connect Port 3 or higher of the indicator serial...

Page 24: ...QUBE configuration only then press enter 3 Cycle power on the iQUBE to initialize the changed configuration 4 Press the Save and Exit softkey 5 Return the 920i to setup mode 6 Continue configuration o...

Page 25: ...at is not also routed to port 3 Use the PORT parameter to change the print format serial port assignment 3 4 1 SERIAL Menu iQUBE Submenu Figure 3 2 SERIAL Menu iQUBE Submenu SCALES SERIAL FEATURE PFOR...

Page 26: ...f cells must specify CIRCULAR Full diagnostic capability requires PAIRED section configuration See Section 2 3 on page 3 for information about load cell build order PLATFM List of cells and platforms...

Page 27: ...on pairs when half of the load cell outputs are below the specified threshold value CELLBAL ENABLE THRH TOLR LOAD Cell balance tolerance diagnostic subparameters See Table 3 2 on page 26 The cell bala...

Page 28: ...EF number THRH number THRH number DELAY 0 125000 25 900 CELLEMU DIGIO TESTCOM OFF ENABLE ON If ENABLE ON number THRH number TOLR number LOAD 0 200000 25 5000 000 OFF ENABLE ON If ENABLE ON CELLBAL LDR...

Page 29: ...value mV A m v reference value at which a cell is presumed to be unloaded This m v threshold value is added to the calculated zero m v of each cell THRH 25 value percent Specifies a band above the ca...

Page 30: ...125000 value mV Peak to peak tolerance noise limit Specifies a millivolt limit for noise allowed between stored measurements CELLEMU ENABLE ON OFF Cell emulation Specifies whether cell emulation can b...

Page 31: ...s attached to the 920i using port 3 ensure that the serial print format is not also routed to port 3 Use the PORT parameter to change the print format serial port assignment Figure 3 4 PFORMT Menu SCA...

Page 32: ...p switch to place the iQUBE in setup mode 4 Start the Revolution III program 4 1 1 Revolution III Configuration To configure the iQUBE using Revolution do the following 1 With the PC and iQUBE connect...

Page 33: ...disk space Recommended system 233 MHz x86 compatible or greater with 64MB RAM 40 MB disk space iRev runs on most Windows operating systems including Windows 95 original release Windows 95 OSR2 Windows...

Page 34: ...perform a Cal Match calibration of the iQUBE using the 920i front panel do the following 1 Place the indicator in setup mode display reads Scale Configuration and remove all weight from the scale pla...

Page 35: ...value The displayed weight for the scale system is shown at the bottom of the weight column Tweaking can be performed following a Cal Match calibration or when replacing a load cell 5 1 4 Final Calibr...

Page 36: ...You can view the active status of the cells platform or system by returning to the Interactive menu and selecting Status Monitoring for cells platforms or systems Click on the Auto Refresh box to auto...

Page 37: ...ion 920i Default Revolution III iQUBE Default Zero Reference Which cell is out of tolerance at zero threshold the upper limit of the zero reading of the cells 0 125mv 0 200mv Per Cent threshold the pe...

Page 38: ...to obtain error Multiple sections can error at the same time Threshold 125 m v 25 Threshold Calibrated Dead Load C1 C3 C4 C2 Threshold 125 m v 25 Threshold Calibrated Dead Load C1 C2 C3 C4 Zero Refer...

Page 39: ...ighlighted cell Use the indicator navigation keys to select cells NOTE Displayed deadload and current values are raw millivolt values All diagnostic measurements use corrected mV values corrected_valu...

Page 40: ...il Cell Over Under Range Weighing Error Error 2 Cell Long Term Drift Error Cell Balance Error Cell Noise Error Cell At Load Drift Error Zero Reference Cell Error Master Primary Unit Error Error 3 Slav...

Page 41: ...Rev or by using the ALERT SERV serial command The SMTP server address cannot be set using the 920i menus To disable alert notification set the SMTP server address to 0 0 0 0 The alert contact e mail a...

Page 42: ...ion 8 0 on page 42 or the iRev configuration utility See the 920i Installation Manual PN 67887 for more information about print formatting Command Content COMP Company name up to 30 characters COAR1 C...

Page 43: ...mail_address Enter the email address of the contact company or dealer If the iQUBE alert support is used to send automated alert messages see Section 7 0 on page 38 enter the email address to which th...

Page 44: ...to the 920i using port 3 ensure that the serial print format is not also routed to port 3 Use the PORT parameter to change the print format serial port assignment Figure 7 3 PFORMT Menu SCALES SERIAL...

Page 45: ...y 1 500000 SJ LC SENS c n Load cell sensitivity 0 0001 9 9999 mV V SJ LC TRIM c n Load cell trim factor 0 0001 9 9999 SJ LC ZERO c n Load cell zero value 0 5 to 45 0 For load cell SJ LC commands endin...

Page 46: ...diagnostic enable ON OFF SJ DIAG CB THRH n Cell balance threshold 0 0 9 999999 SJ DIAG CB TOLR n Cell balance percent tolerance 0 100 SJ DIAG CB LOAD n Cell balance load 0 0 9999999 0 SJ DIAG LDRIFT...

Page 47: ...put full scale 0 000001 9999999 0 For commands ending with n n is the number of the 920i serial port to which the iQUBE is attached Table 8 7 ALGOUT Serial Commands Valid Only If Analog Output Option...

Page 48: ...that the iQUBE software is the latest version If the configuration looks good check the outputs of each load cell Cell outputs should change when a weight on top of each cell or when the load cell ca...

Page 49: ...M to verify communications This step retrieves the serial numbers of the attached iQUBE units for verification Check communication wiring and switches 5 and 6 No communication with secondary unit D7 a...

Page 50: ...step 18 10 What is the distance from the 920i to the scale 11 What port is the iQUBE on If using port 3 ensure printer ports are not still set to the default port 3 12 With the communications on usin...

Page 51: ...s broken or disconnected 24 Compared to the other cells is the single cell reading very low If yes the EXC wire is broken 25 Is the cell reading high low or not moving This could be a binding cell or...

Page 52: ...the PC and that the cable from the programmer is plugged into the PC cable 1 Insert core board in the iQUBE grey box test fixture or production box 2 Remove the two jumpers on J3 3 Connect the blue c...

Page 53: ...idity 0 95 relative humidity Enclosure Enclosure Dimensions 11 5 in x 8 25 in x 5 25 in 29 cm x 21 cm x 13 cm Weight 8 0 lb 4 Kg Rating Material NEMA 4X Certifications and Approvals NTEP CoC Number 03...

Page 54: ...ccident misuse neglect alteration improper installation improper repair or improper testing RLWS shall be the sole judge of all alleged non conformities Such equipment has not been modified altered or...

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