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4. INSPECTION. The state or local gas inspector of the 

sidewall  horizontally-vented  gas-fueled  equipment  shall 

not approve the installation unless, upon inspection, 

the inspector observes carbon monoxide detectors and 

signage installed in accordance with the provisions of 248 

CMR 5.08(2)(a)1 through 4.
(b)  EXEMPTIONS:  The  following  equipment  is  exempt 

from 248 CMR 5.08(2)(a)1 through 4:
1. The equipment listed in Chapter 10 entitled “Equipment 

Not Required To Be Vented” in the most current edition of 

NFPA 54 as adopted by the Board; and
2.  Product  Approved  sidewall  horizontally-vented  gas-

fueled equipment installed in a room or structure separate 

from the dwelling, building or structure used in whole or in 

part for residential purposes.

(c)  MANUFACTURER  REQUIREMENTS  -  GAS 

EQUIPMENT VENTING SYSTEM PROVIDED. When the 

manufacturer of Product Approved sidewall horizontally-

vented gas-fueled equipment provides a venting system 

design or venting system components with the equipment, 

the instructions provided by the manufacturer for 

installation of the equipment and the venting system shall 

include:
1. Detailed instructions for the installation of the venting 

system design or the venting system components; and

2. A complete parts list for the venting system design or 

venting system.

(d)  MANUFACTURER  REQUIREMENTS  -  GAS 

EQUIPMENT  VENTING  SYSTEM  NOT  PROVIDED. 

When the manufacturer of a Product Approved sidewall 

horizontally-vented  gas-fueled  equipment  does  not 

provide the parts for venting the flue gases, but identifies 

“special  venting  systems”,  the  following  requirements 

shall be satisfied by the manufacturer:
1.  The  referenced  “special  venting  system”  instructions 

shall be included with the appliance or equipment 

installation instructions; and

2. The “special venting systems” shall be Product Approved 

by the Board, and the instructions for that system shall 

include a parts list and detailed installation instructions.
(e) A copy of all installation instructions for all Product 

Approved  sidewall  horizontally-vented  gas-fueled 

equipment, all venting instructions, all parts lists for venting 

instructions, and/or all venting design instructions shall 

remain with the appliance or equipment at the completion 

of the installation.

The Commonwealth of Massachusetts requires 

compliance  with  regulation  248  CMR  4.00  and  5.00  for 

installation of through – the – wall vented gas appliances 

as follows:
(a)  For  all  sidewall  horizontally-vented  gas-fueled 

equipment installed in every dwelling, building or structure 

used in whole or in part for residential purposes, including 

those owned or operated by the Commonwealth and 

where the sidewall exhaust vent termination is less than 

seven  (7)  feet  above  finished  grade  in  the  area  of  the 

venting, including but not limited to decks and porches, 

the following requirements shall be satisfied:
1.  INSTALLATION  OF  CARBON  MONOXIDE 

DETECTORS. At the time of installation of the sidewall 

horizontal-vented  gas-fueled  equipment,  the  installing 

plumber or gasfitter shall observe that a hard-wired carbon 

monoxide detector with an alarm and battery back-up is 

installed on the floor level where the gas equipment is to 

be installed. In addition, the installing plumber or gasfitter 

shall observe that a battery-operated or hard-wired carbon 

monoxide detector with an alarm is installed on each 

additional level of the dwelling, building or structure served 

by the sidewall horizontally-vented gas-fueled equipment. 

It shall be the responsibility of the property owner to 

secure the services of qualified licensed professionals for 

the installation of hard-wired carbon monoxide detectors
a. In the event that the sidewall horizontally-vented gas-

fueled equipment is installed in a crawl space or an attic, 

the hard-wired carbon monoxide detector with alarm and 

battery  back-up  may  be  installed  on  the  next  adjacent 

floor level.

b. In the event that the requirements of this subdivision 

can not be met at the time of completion of installation, the 

owner shall have a period of thirty (30) days to comply with 

the above requirements; provided, however, that during 

said  thirty  (30)  day  period,  a  battery-operated  carbon 

monoxide detector with an alarm shall be installed.

2.  APPROVED  CARBON  MONOXIDE  DETECTORS. 

Each carbon monoxide detector as required in accordance 

with the above provisions shall comply with NFPA 720 and 

be ANSI/UL 2034 listed and IAS certified.
3. SIGNAGE. A metal or plastic identification plate shall 

be permanently mounted to the exterior of the building at 

a minimum height of eight (8) feet above grade directly 

in line with the exhaust vent terminal for the horizontally-

vented  gas-fueled  heating  appliance  or  equipment. The 

sign shall read, in print size no less than one-half (1/2) 

inch  in  size,  “GAS  VENT  DIRECTLY  BELOW.  KEEP 

CLEAR OF ALL OBSTRUCTIONS”.

11.  IMPORTANT INSTRUCTIONS FOR THE COMMONWEALTH 

OF MASSACHUSETTS

APPROVED 

UNCONTROLLED DOCUMENT IF PRINTED 

 

Summary of Contents for Raypak X94 SR-410

Page 1: ...pplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier AWARNING If the information in these instructions are not followe...

Page 2: ...ion added to text tables and figures Table D added on page 9 Figure 10 added on page 17 Figure 25 and 27 corrected on page 26 Tables I J K L and M have been updated Multiple figure names updated Warra...

Page 3: ...f Valve Piping 21 Electrical Wiring 22 Transformer Wiring 22 Plumbing Water Connections 23 Loose Plumbing Parts Setup 23 Recommended Plumbing Setups 24 5 WIRING DIAGRAM 26 6 CONTROLS 27 General Contro...

Page 4: ...k pressure vessel by installing replacement heat exchangers tube bundle headers or any ASME parts not manufactured and or approved by Raypak will instantly void the ASME and or CSA ratings of the vess...

Page 5: ...r and associated equipment Maintain your water chemistry according to Table A If the mineral content and dissolved solids in the water become too high scale forms inside the heat exchanger tubes reduc...

Page 6: ...See Figure 2 for location of serial number When ordering under warranty conditions you must also specify date of installation 2 NPT ADAPTER O RING 2 SLIP TAILPIECE UNION LOCKRING BONDING LUG W MTG SC...

Page 7: ...323 5 5 141 F10322 ALL DIMENSIONS ARE IN INCHES AND MILLIMETERS MBTUH Input kWh Inches mm GPM LPM Approx Shipping Weight Lbs Kg Flue Diameter B Air Inlet C Minimum Flow Maximum Flow 399 0 116 4 102 4...

Page 8: ...this type of heating equipmentandrelatedsystemcomponents Installation and service personnel may be required by some states to be licensed If your state is such be sure your contractor bears the appro...

Page 9: ...let into any building The vent discharge of the heater shall be at least 3 0 91 m above any forced air inlet or intake ducts located within 10 3 05 m horizontally For installations in Canada pool heat...

Page 10: ...horizontally 6 183 cm L Clearance above paved sidewalk or paved driveway located on public property Slip hazard due to frozen condensate Slip hazard due to frozen condensate 4 M Clearance under veran...

Page 11: ...area per 10 000 BTUH 222 mm per kW of total input rating of all equipment in the room when the opening is communicating with the outdoors through horizontal duct s b In Canada there shall be permanent...

Page 12: ...Materials From Inside Building Vertical Venting IV Metallic Vent such as AL29 4C Duravent PolyPro ASTM D1785 Sch 40 PVC ASTM F441 Sch 40 CPVC Horizontal Through the Wall Venting IV From Outside Build...

Page 13: ...ted to the drain system and contains limestone calcium carbonate chips to raise the pH level of the condensate The kit may be added to avoid long term damage to the drainage system and to meet local c...

Page 14: ...e vent terminal should be vertical and should terminate outside the building at least 3 0 91 m above the highest point where it passes through the roof and 2 0 61 m above the highest point of the roof...

Page 15: ...must be supplied to the equipment room in accordance with the NFGC U S or B149 Canada The total length of a 4 horizontal through the wall flue system must not exceed 65 equivalent ft 19 8 m in length...

Page 16: ...be taken during assembly that all joints are sealed properly and are airtight The vent must be installed to prevent the potential accumulation of condensate in the vent pipes It is recommended that th...

Page 17: ...ce with the above instructions for vent materials Vent material must be listed by a nationally recognized test agency The connection from the appliance flue to the stack must be as direct as possible...

Page 18: ...dense as they discharge Improper location can result in damage to adjacent structures or building finish For maximum efficiency and safety the precautions on page 20 must be observed 1 Periodically ch...

Page 19: ...212 km h EXPOSURE C Gas Heater Model No 410 34 1 86 6 cm 20 2 51 3 cm 35 5 90 2 cm 3 1 2 8 9 cm MIN CONC PAD BY OTHERS 3 1 2 8 9 cm MIN CONC PAD BY OTHERS 6 15 2 cm 6 15 2 cm 6 15 2 cm 6 15 2 cm F1032...

Page 20: ...r load and no load conditions must be provided for natural gas A minimum of 12 WC 3 kPa and a maximum of 14 WC 3 5 kPa are required for propane gas under load and no load conditions with no more than...

Page 21: ...below 50 F 10 C It also serves to eliminate needless pressure drop through the heater and accompanying reduction in the flow rate to the spa jets etc FROM HEATER AUXILIARY BYPASS VALVE DO NOT USE GAT...

Page 22: ...hot leg of the power supply Connect the pair of white wires to the Ret or neutral leg of the power supply Attach the wire nut to the red wire There should be no connection to the red wire SUPPLY SIDE...

Page 23: ...ed to alternate configurations as shown below Loose Plumbing Parts Setup The loose parts bag contains the pieces needed to connect your plumbing to the heater see page 6 for list Two options are recom...

Page 24: ...must not have any valves or restriction that could prevent flow when the pump is operating CAUTION An additional source of heated water e g a solar system must be connected to the main line ahead of t...

Page 25: ...F10337 SYSTEM FLOW MUST EXCEED 120 OF COMBINED HEATER FLOW BYPASS VALVE MAXIMUM DISTANCE 4 SYSTEM PIPE DIAMETERS NOT TO EXCEED 12 305 mm F10339 Figure 25 Multiple Pool or Spa Heaters Installation Figu...

Page 26: ...26 5 WIRING DIAGRAM APPROVED UNCONTROLLED DOCUMENT IF PRINTED...

Page 27: ...STION AIR ACCESS PANEL VENT PRESSURE SWITCH Figure 28 Location of Controls 6 CONTROLS General Control Locations NOTE do not stand on the top of the unit or put weight on it APPROVED UNCONTROLLED DOCUM...

Page 28: ...e heater setpoint and current operating condition A manual power switch provided turns the control power ON or OFF Mode Selection The MODE button is used to select POOL SPA MANUAL OVERRIDE or RUN SCHE...

Page 29: ...ccessed by either removing the top of the heater or by removing the door panel where the control is mounted the wiring includes a service loop to allow the panel to be removed providing access to the...

Page 30: ...p output Pin 2 will provide a signal to directly control the speed of a pulse width modulation PWM pump motor Spa Heat Speed Selection available only with Pump Operation enabled and 2 4 or Variable sp...

Page 31: ...Address 1 to 16 for the heater when there are multiple pool heaters on an EcoNet network Set Factory Defaults Use the UP and Down buttons to select Yes or No Selecting Yes will return all installer an...

Page 32: ...emote Error Both Spa and Pool inputs are energized Hi Limit 1 Fault High Limit 1 is open Hi Limit 2 Fault High Limit 2 is open Blocked Vent Vent Field switch 1 is open Vent Temp Limit Vent Temp Limit...

Page 33: ...mote works by either making or breaking the circuit created by the remote wiring Typically a remote does not supply power to the heater it only provides a switching function to turn the heater On or O...

Page 34: ...actual setpoint will be controlled by the remote control 4 Press the mode button to OFF and remove power from the heater 5 On the Remote Interface Harness connect the BLUE wire to one side of the REMO...

Page 35: ...41 High Limit Removal 1 Shut off main electrical power switch to heater 2 Remove front door 3 Remove defective high limit and replace with a new high limit 4 Replace inspection panel Figure 38 High L...

Page 36: ...is for Propane Table K shows the desired ranges for CO2 and limits for CO ppm Follow the instructions from theAdjusting Valve Manifold Pressure section to make adjustments Desired CO2 and max CO ppm a...

Page 37: ...are vented properly and that combustion and makeup air openings are adequate and clear of obstruction 9 Verify that the fuel type of the unit matches the supply gas 10 Locate and turn the manual gas v...

Page 38: ...mmable and corrosive vapors and liquids 4 Visually inspect the intake air filter for damage or obstruction If the filter is visually good test the filter If the intake suction reading when operating a...

Page 39: ...re should be exercised when lighting propane heaters AWARNING Should overheating occur or the gas supply fails to shutoff turn off the manual gas control to the heater AAVERTISSEMENT En cas de surchau...

Page 40: ...F 10 C can seriously damage the heater and is not covered by the warranty For cold climate areas please follow the winterizing procedures listed below Winterizing the Pool and Spa Heater Heaters inst...

Page 41: ...stream of fan intake Check intake air filter suction pressure replace filter if dirty Insects or debris clogging burner intake ports Clean burners with a gentle application of compressed air do not us...

Page 42: ...42 Control Logic Flow Chart Pool Spa Modes APPROVED UNCONTROLLED DOCUMENT IF PRINTED...

Page 43: ...43 10 ILLUSTRATED PARTS LIST APPROVED UNCONTROLLED DOCUMENT IF PRINTED...

Page 44: ...44 6 H 7 H 2 H 7 H 5 H 4 H 3 H 13 H 5 B 6 B 4 G 2 G 2 G 1 G 3 G 7 B 7 B 5 G 5 G 4 C APPROVED UNCONTROLLED DOCUMENT IF PRINTED...

Page 45: ...eturn parts tag completely filled in with the heater serial number model number etc and shipped to the Company freight prepaid 5 F Combustion Air Flange not shown 015527F 2 5 PER 1 000 FEET ABOVE KIT...

Page 46: ...et Window Combustion Chamber Touch up Paint Cool Dark Gray Not Shown RTV Sealant 2 8 oz Not Shown Clear Silicone Sealant 10 oz Plastic Handle PILOT lgnitor Direct Spark lgnitor Gasket Hi Tension Wire...

Page 47: ...the wall vented gas appliances as follows a For all sidewall horizontally vented gas fueled equipment installed in every dwelling building or structure used in whole or in part for residential purpose...

Page 48: ...104 F Pool Max Temp 104 F Pool Fan Mode Eco Turbo Turbo Spa Fan Mode Eco Turbo Comfort Turbo Flue Monitor PVC CPVC PP OFF PVC Max Fan RPM 7500 RPM Pump Operation Disabled 1 Speed 2 Speed 4 Speed Vari...

Page 49: ...omponent parts LABOR AND SHIPPING COSTS This Limited Warranty covers the reasonable cost of labor for repairs or replacements covered by this Limited Warranty provided that said repairs or replacement...

Page 50: ...ncies other than those authorized by Raypak Raypak reserves the right at all times to inspect or require the return of the defective Heater or component part and to verify warranty coverage at its fac...

Page 51: ...51 NOTES APPROVED UNCONTROLLED DOCUMENT IF PRINTED...

Page 52: ...Raypak Inc 2151 Eastman Avenue Oxnard CA 93030 805 278 5300 www raypak com ISO 9001 REGISTERED QUALITY MANAGEMENT SYSTEM www raypak com APPROVED UNCONTROLLED DOCUMENT IF PRINTED...

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