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select  filter  pump  speed,  activate  or  deactivate  heating, 

select valve positions (if used) and turn auxiliary relays on 

(if used) for the desired override time period.

RUN SCHEDULE A/B

RUN SCHEDULE A/B modes will operate the heater and 

all controlled features according to a user-defined 7-day 

schedule. The schedules are programmed by pressing 

and holding the MODE button for 5 seconds while in RUN 

SCHEDULE mode. Schedules A and B may each be set 

with up to 4 different operating periods per day, individually 

for each day of the week, or for the same schedule every 

day. While operating in RUN SCHEDULE mode, pressing 

the UP or DOWN buttons will toggle between schedules 

A and B.

Service Menu and Fault History

To access the Service Menu and Fault History, press the 

MODE and UP buttons simultaneously for 3 to 5 seconds. 

The heater will continue to operate normally while in the 

Service Menu. While in the Service Menu use the UP and 

DOWN  buttons  to  make  changes  (where  available)  and 

the MODE button to enter changes and/or move to the 

next item.

Fault History - Use the UP and DOWN buttons to view the 

last 10 fault codes recorded. See 

Table N

 for a description 

of the faults.
Clear Faults – Faults may be cleared by selecting YES and 

pressing MODE.
Run Hours/Cycles (view only) – The Run Hours indicates 

the total hours of operation for the pool heater, as measured 

by the amount of time that the main gas valve has been 

powered. The Cycle count indicates the number of on/off 

cycles of the heater, as measured by the number of times 

the main valve has been powered.
Voltage (view only) – Displays the incoming control voltage. 

Normal readings range from 24 to 29 Volts.
Water  (view  only)  –  Displays  the  current  sensed  water 

temperature  at  the  inlet  of  the  heater.  Note:  This 

temperature will not be an accurate representation of the 

pool or spa temperature unless the filter pump is running. 
Flame  Strength  (view  only)  –  Indicates  flame  signal 

strength when the heater is firing. A signal of less than 4 

indicates a weak flame signal and may require service.
Fan RPM (view only) - Indicates Fan RPM target (lower 

left) and actual (lower right) speeds.

Installer Setup Mode

The Installer Setup Mode is accessed by pressing and 

holding  the  program  button  (SW1)  on  the  back  of  the 

temperature/ignition control board (see 

Figure 31

)  for  5 

seconds. SW1 can be accessed by either removing the 

top of the heater or by removing the door panel where the 

control is mounted (the wiring includes a service loop to 

allow the panel to be removed providing access to the board 

without removing the wiring). In Installer Setup Mode the 

UP and DOWN buttons are used to modify items and the 

MODE button is used to move between menu items and to 

store changes. If no button is pressed for 60 seconds the 

control will exit Installer Setup Mode and any value change 

of the current item will not be saved in memory.

Set Current Time

Use the UP and DOWN buttons to set the current time. 

Press MODE to save and move on to the next item. 

Set Current Day

Use the UP and DOWN buttons to set the current day of 

the week. Press MODE to save and move on to the next 

item. 

C/F Display – Celsius or Fahrenheit temperature 

scale selection

Use  the  UP  or  DOWN  buttons  to  select  Fahrenheit  or 

Celsius for the temperature display. Choose the desired 

temperature scale and press MODE to save and move on 

to the next item.

Spa Max Temp – Spa Set Point Maximum 

Adjustment

Use the UP and DOWN buttons to change the maximum 

spa temperature setting to your desired value. The control 

can be set for a maximum of 107°F (41.6ºC). Press MODE 

to save and move on to the next item.

Pool Max Temp – Pool Set Point Maximum 

Adjustment

Use the UP and DOWN buttons to change the maximum 

pool temperature setting to your desired value. The control 

can be set for a maximum of 104°F (4°C). Press MODE to 

save and move on to the next item.

Pool Fan Mode – Eco – Efficiency or Turbo – Rapid 

Heat Selection

Use the UP and DOWN buttons to select Eco – Efficiency 

or Turbo – Rapid Heat mode of operation. Eco mode offers 

increased efficiency and reduced operating sound levels 

by reducing the operating fan speed by 30%. Turbo mode 

operates to provide maximum heat input for the shortest 

heat up times. 

Spa Fan Mode - Eco – Efficiency, Turbo – Rapid Heat 

or Comfort Modulate Selection

Use the UP and DOWN buttons to select Eco – Efficiency, 

Turbo  –  Rapid  Heat  or  Comfort  -  Modulate  mode  of 

operation.  Eco  mode  offers  increased  efficiency  and 

reduced operating sound levels by reducing the operating 

fan  speed  and  gas  input  rate  by  30%.  Turbo  mode 

operates to provide maximum heat input for the shortest 

heat up times. Comfort mode offers fast heat up, operating 

at maximum input until the spa return water temperature 

approaches setpoint. Once within 1.5°F (0.8°C) of setpoint 

the heater begins to modulate the input rate to match the 

APPROVED 

UNCONTROLLED DOCUMENT IF PRINTED 

 

Summary of Contents for Raypak X94 SR-410

Page 1: ...pplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier AWARNING If the information in these instructions are not followe...

Page 2: ...ion added to text tables and figures Table D added on page 9 Figure 10 added on page 17 Figure 25 and 27 corrected on page 26 Tables I J K L and M have been updated Multiple figure names updated Warra...

Page 3: ...f Valve Piping 21 Electrical Wiring 22 Transformer Wiring 22 Plumbing Water Connections 23 Loose Plumbing Parts Setup 23 Recommended Plumbing Setups 24 5 WIRING DIAGRAM 26 6 CONTROLS 27 General Contro...

Page 4: ...k pressure vessel by installing replacement heat exchangers tube bundle headers or any ASME parts not manufactured and or approved by Raypak will instantly void the ASME and or CSA ratings of the vess...

Page 5: ...r and associated equipment Maintain your water chemistry according to Table A If the mineral content and dissolved solids in the water become too high scale forms inside the heat exchanger tubes reduc...

Page 6: ...See Figure 2 for location of serial number When ordering under warranty conditions you must also specify date of installation 2 NPT ADAPTER O RING 2 SLIP TAILPIECE UNION LOCKRING BONDING LUG W MTG SC...

Page 7: ...323 5 5 141 F10322 ALL DIMENSIONS ARE IN INCHES AND MILLIMETERS MBTUH Input kWh Inches mm GPM LPM Approx Shipping Weight Lbs Kg Flue Diameter B Air Inlet C Minimum Flow Maximum Flow 399 0 116 4 102 4...

Page 8: ...this type of heating equipmentandrelatedsystemcomponents Installation and service personnel may be required by some states to be licensed If your state is such be sure your contractor bears the appro...

Page 9: ...let into any building The vent discharge of the heater shall be at least 3 0 91 m above any forced air inlet or intake ducts located within 10 3 05 m horizontally For installations in Canada pool heat...

Page 10: ...horizontally 6 183 cm L Clearance above paved sidewalk or paved driveway located on public property Slip hazard due to frozen condensate Slip hazard due to frozen condensate 4 M Clearance under veran...

Page 11: ...area per 10 000 BTUH 222 mm per kW of total input rating of all equipment in the room when the opening is communicating with the outdoors through horizontal duct s b In Canada there shall be permanent...

Page 12: ...Materials From Inside Building Vertical Venting IV Metallic Vent such as AL29 4C Duravent PolyPro ASTM D1785 Sch 40 PVC ASTM F441 Sch 40 CPVC Horizontal Through the Wall Venting IV From Outside Build...

Page 13: ...ted to the drain system and contains limestone calcium carbonate chips to raise the pH level of the condensate The kit may be added to avoid long term damage to the drainage system and to meet local c...

Page 14: ...e vent terminal should be vertical and should terminate outside the building at least 3 0 91 m above the highest point where it passes through the roof and 2 0 61 m above the highest point of the roof...

Page 15: ...must be supplied to the equipment room in accordance with the NFGC U S or B149 Canada The total length of a 4 horizontal through the wall flue system must not exceed 65 equivalent ft 19 8 m in length...

Page 16: ...be taken during assembly that all joints are sealed properly and are airtight The vent must be installed to prevent the potential accumulation of condensate in the vent pipes It is recommended that th...

Page 17: ...ce with the above instructions for vent materials Vent material must be listed by a nationally recognized test agency The connection from the appliance flue to the stack must be as direct as possible...

Page 18: ...dense as they discharge Improper location can result in damage to adjacent structures or building finish For maximum efficiency and safety the precautions on page 20 must be observed 1 Periodically ch...

Page 19: ...212 km h EXPOSURE C Gas Heater Model No 410 34 1 86 6 cm 20 2 51 3 cm 35 5 90 2 cm 3 1 2 8 9 cm MIN CONC PAD BY OTHERS 3 1 2 8 9 cm MIN CONC PAD BY OTHERS 6 15 2 cm 6 15 2 cm 6 15 2 cm 6 15 2 cm F1032...

Page 20: ...r load and no load conditions must be provided for natural gas A minimum of 12 WC 3 kPa and a maximum of 14 WC 3 5 kPa are required for propane gas under load and no load conditions with no more than...

Page 21: ...below 50 F 10 C It also serves to eliminate needless pressure drop through the heater and accompanying reduction in the flow rate to the spa jets etc FROM HEATER AUXILIARY BYPASS VALVE DO NOT USE GAT...

Page 22: ...hot leg of the power supply Connect the pair of white wires to the Ret or neutral leg of the power supply Attach the wire nut to the red wire There should be no connection to the red wire SUPPLY SIDE...

Page 23: ...ed to alternate configurations as shown below Loose Plumbing Parts Setup The loose parts bag contains the pieces needed to connect your plumbing to the heater see page 6 for list Two options are recom...

Page 24: ...must not have any valves or restriction that could prevent flow when the pump is operating CAUTION An additional source of heated water e g a solar system must be connected to the main line ahead of t...

Page 25: ...F10337 SYSTEM FLOW MUST EXCEED 120 OF COMBINED HEATER FLOW BYPASS VALVE MAXIMUM DISTANCE 4 SYSTEM PIPE DIAMETERS NOT TO EXCEED 12 305 mm F10339 Figure 25 Multiple Pool or Spa Heaters Installation Figu...

Page 26: ...26 5 WIRING DIAGRAM APPROVED UNCONTROLLED DOCUMENT IF PRINTED...

Page 27: ...STION AIR ACCESS PANEL VENT PRESSURE SWITCH Figure 28 Location of Controls 6 CONTROLS General Control Locations NOTE do not stand on the top of the unit or put weight on it APPROVED UNCONTROLLED DOCUM...

Page 28: ...e heater setpoint and current operating condition A manual power switch provided turns the control power ON or OFF Mode Selection The MODE button is used to select POOL SPA MANUAL OVERRIDE or RUN SCHE...

Page 29: ...ccessed by either removing the top of the heater or by removing the door panel where the control is mounted the wiring includes a service loop to allow the panel to be removed providing access to the...

Page 30: ...p output Pin 2 will provide a signal to directly control the speed of a pulse width modulation PWM pump motor Spa Heat Speed Selection available only with Pump Operation enabled and 2 4 or Variable sp...

Page 31: ...Address 1 to 16 for the heater when there are multiple pool heaters on an EcoNet network Set Factory Defaults Use the UP and Down buttons to select Yes or No Selecting Yes will return all installer an...

Page 32: ...emote Error Both Spa and Pool inputs are energized Hi Limit 1 Fault High Limit 1 is open Hi Limit 2 Fault High Limit 2 is open Blocked Vent Vent Field switch 1 is open Vent Temp Limit Vent Temp Limit...

Page 33: ...mote works by either making or breaking the circuit created by the remote wiring Typically a remote does not supply power to the heater it only provides a switching function to turn the heater On or O...

Page 34: ...actual setpoint will be controlled by the remote control 4 Press the mode button to OFF and remove power from the heater 5 On the Remote Interface Harness connect the BLUE wire to one side of the REMO...

Page 35: ...41 High Limit Removal 1 Shut off main electrical power switch to heater 2 Remove front door 3 Remove defective high limit and replace with a new high limit 4 Replace inspection panel Figure 38 High L...

Page 36: ...is for Propane Table K shows the desired ranges for CO2 and limits for CO ppm Follow the instructions from theAdjusting Valve Manifold Pressure section to make adjustments Desired CO2 and max CO ppm a...

Page 37: ...are vented properly and that combustion and makeup air openings are adequate and clear of obstruction 9 Verify that the fuel type of the unit matches the supply gas 10 Locate and turn the manual gas v...

Page 38: ...mmable and corrosive vapors and liquids 4 Visually inspect the intake air filter for damage or obstruction If the filter is visually good test the filter If the intake suction reading when operating a...

Page 39: ...re should be exercised when lighting propane heaters AWARNING Should overheating occur or the gas supply fails to shutoff turn off the manual gas control to the heater AAVERTISSEMENT En cas de surchau...

Page 40: ...F 10 C can seriously damage the heater and is not covered by the warranty For cold climate areas please follow the winterizing procedures listed below Winterizing the Pool and Spa Heater Heaters inst...

Page 41: ...stream of fan intake Check intake air filter suction pressure replace filter if dirty Insects or debris clogging burner intake ports Clean burners with a gentle application of compressed air do not us...

Page 42: ...42 Control Logic Flow Chart Pool Spa Modes APPROVED UNCONTROLLED DOCUMENT IF PRINTED...

Page 43: ...43 10 ILLUSTRATED PARTS LIST APPROVED UNCONTROLLED DOCUMENT IF PRINTED...

Page 44: ...44 6 H 7 H 2 H 7 H 5 H 4 H 3 H 13 H 5 B 6 B 4 G 2 G 2 G 1 G 3 G 7 B 7 B 5 G 5 G 4 C APPROVED UNCONTROLLED DOCUMENT IF PRINTED...

Page 45: ...eturn parts tag completely filled in with the heater serial number model number etc and shipped to the Company freight prepaid 5 F Combustion Air Flange not shown 015527F 2 5 PER 1 000 FEET ABOVE KIT...

Page 46: ...et Window Combustion Chamber Touch up Paint Cool Dark Gray Not Shown RTV Sealant 2 8 oz Not Shown Clear Silicone Sealant 10 oz Plastic Handle PILOT lgnitor Direct Spark lgnitor Gasket Hi Tension Wire...

Page 47: ...the wall vented gas appliances as follows a For all sidewall horizontally vented gas fueled equipment installed in every dwelling building or structure used in whole or in part for residential purpose...

Page 48: ...104 F Pool Max Temp 104 F Pool Fan Mode Eco Turbo Turbo Spa Fan Mode Eco Turbo Comfort Turbo Flue Monitor PVC CPVC PP OFF PVC Max Fan RPM 7500 RPM Pump Operation Disabled 1 Speed 2 Speed 4 Speed Vari...

Page 49: ...omponent parts LABOR AND SHIPPING COSTS This Limited Warranty covers the reasonable cost of labor for repairs or replacements covered by this Limited Warranty provided that said repairs or replacement...

Page 50: ...ncies other than those authorized by Raypak Raypak reserves the right at all times to inspect or require the return of the defective Heater or component part and to verify warranty coverage at its fac...

Page 51: ...51 NOTES APPROVED UNCONTROLLED DOCUMENT IF PRINTED...

Page 52: ...Raypak Inc 2151 Eastman Avenue Oxnard CA 93030 805 278 5300 www raypak com ISO 9001 REGISTERED QUALITY MANAGEMENT SYSTEM www raypak com APPROVED UNCONTROLLED DOCUMENT IF PRINTED...

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