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5. 

Commissioning

Installation, commissioning and mainte-
nance of the warm air heater should only be 
performed by qualified technical engineer.

Please contact your supplier for help finding 
your nearest service centre.

WARNING

The commissioning engineer must go 

through the following with the operator.

•  Lighting, shut-down, and operational 

information.

•  Safety features, data plate, and labelling.
•  The requirement for regular inspection - 

especially if the heater is within a more 
demanding environment - and the need for 
regular servicing, carried out by competent 
and qualified engineers.

CAUTION

After approximately one hundred hours 
of running, the tension on the fan belts 

must be checked to ensure that it is correct, 
and that the belts have not stretched. It is 
strongly advised that this is undertaken 
by the commissioning engineer, and not 
the operator.

5.1 Servicing

WARNING

Servicing must be carried out on a regular 

basis, the maximum interval between 

services being one year.

It is a requirement that only suitably quali-
fied and competent persons are allowed to 
undertake the servicing.

Further details are available from either 
the commissioning engineer or from the 
manufacturer.

5.2 Start-up procedure

•  Enable burner via controller by selecting 

‘Heat’ (Relay 2); ‘Heat On’; ‘Heat/Auto’. 

(This is dependent on control type 
supplied. Refer to individual controller 
operating manual).

•  Burner will fire and establish within 60 

seconds.

•  As temperature of heater increases, fan will 

operate.

5.3 Stop procedure

•  Disable burner by selecting ‘Heat OFF’; 

‘Standby’.*

•  (*Dependent on control type supplied. 

Refer to individual controller operating 
manual.)

•  The burner will turn off.
•  The fan will continue to run until heat 

dissipation allows the fan and limit stat to 
shut down the fan.

CAUTION

Do not use the main electrical isolator to 

turn off the heater, to do so can cause 
damage to the heat exchanger and combus-
tion chamber and thereby invalidate the 
warranty.

5.4 Shut down procedure

Perform the steps in the stop procedure, then 
when main fan stops, turn main electrical 
isolator off, isolate fuel supply.

Ventilation only

•  Enable fan on via controller by selecting 

‘Fan only’; ‘Vent only’; ‘Vent/Manual’.* 

(*dependent on control type supplied. 
Refer to individual controller operating 
manual.)

•  Fan will operate without the burner for the 

set period of the controller.

Lockout situations

If either the burner or the fan and limit stat 
go to lockout, the lockout must be cleared 
manually before the ignition sequence can 

be re-initiated.

CAUTION

Repeated or frequent lockouts must be 

investigated and their cause determined 
by a qualified and competent engineer.

27

Summary of Contents for FSE 100

Page 1: ...es in force All external wiring must comply with the codes of practice or rules in force in the country of installation Improper installation adjustment alteration service or maintenance can cause pro...

Page 2: ...cluding children with reduced sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person resp...

Page 3: ...ion 14 2 10 Gas Installation connection 14 2 11 Oil Installation connection 14 2 12 Fuel supply 14 2 12 1 Storage tank 15 2 13 Pipe work and fittings 15 2 14 Packaging 18 2 15 Flooring 18 2 16 Electri...

Page 4: ...the instructions of this manual for the consequences of any operations carried out and not specifically provided for or for translations open to misinterpretation The electrical system must feature su...

Page 5: ...en subject to and affected by the ingress of water in any form The heater is not operated at the rating s laid down in the manufacturers technical specifications The heater has not been operated or us...

Page 6: ...level surface made from non combus tible material which is sufficiently robust to withstand the weight of the heater and any ancillary equipment 1 6 General requirements WARNING Unauthorised modifica...

Page 7: ...ety thermostat factory calibration 80 C has the function of interrupting the burner operation in case of abnormal overheating of the air It is automatically reset It shall be correctly calibrated when...

Page 8: ...mm nom FSE 40 600 770 1500 145 130 5 FSE 60 650 950 1650 225 150 6 FSE 75 650 950 1650 245 150 6 FSE 100 800 1200 1900 310 180 7 FSE 145 800 1200 1900 345 180 7 FSE 175 1000 1500 2150 485 205 8 FSE 22...

Page 9: ...V 93 5 93 1 93 6 93 2 94 3 94 5 93 1 94 5 Gross flue gas temperature 2 C 155 155 155 155 140 140 155 140 Combustion chamber pressure Mbar 0 1 0 4 0 5 0 6 0 7 0 5 0 6 1 5 Heat output 1 kW 28 0 38 2 52...

Page 10: ...useful efficiency el max At nominal heating capacity el min At minimum heating capacity el sb In stand by mode F env Envelope loss factor P ign Ignition burner consumption NOx Nitrogen oxide emission...

Page 11: ...ould Be placed on a flat surface capable of bearing its weight Be supported over the entire perimeter of the lower base Be placed on a surface whose deflection and strength is such that it can prevent...

Page 12: ...the system 2 5 Flue gas discharge Flue gas exhaust connection position and example of connection to the flue Condensate discharge fitting is necessary to prevent any condensate that has formed in the...

Page 13: ...the ducts of the air inlet circuit to the side opening the appliance is set up for both right and left connections To change the air inlet side simply swap the grille and blanking panels around To att...

Page 14: ...uel supply WARNING Galvanisedorplasticpipeworkandfittings must not be used See BS 5410 Part 1 The constraints of the application will to a large extent determine whether it is prefer able to use a sin...

Page 15: ...pump is running the oil pressure can be increased sufficiently so as to cause damage to the seals within the pump The return oil should be discharged pref erably through an elbow onto a tank plate si...

Page 16: ...ails 40 175 gravity feed from the bottom of the tank Table 7 Dimensions 1 Gate valve 2 In line filter 3 Pump 4 Relief valve 5 Pressure gauge 6 Pressure reducing valve 7 Return to tank Filler Maximum 4...

Page 17: ...P should not exceed 4 metres to avoid damage to the pump seals The pump suction should not exceed a maximum of 4 metres Beyond this limit gas is released from the oil Oil lines must be completely air...

Page 18: ...mally insulated Where ducting may be subject to deterio ration from exposure to moisture or high humidity material selection and insulation are prime considerations Joints and seams must be airtight a...

Page 19: ...ture C 22 6 22 4 17 17 3 22 2 21 6 20 8 21 8 24 23 2 24 3 24 7 22 21 3 22 7 23 3 Td C 10 2 10 1 6 3 6 4 8 7 8 4 11 5 11 7 13 7 13 2 14 3 14 3 9 1 8 9 6 2 6 7 Smoke number No 0 0 1 1 1 0 0 0 0 0 3 Burn...

Page 20: ...nection of the power supply phase neutral In any case make sure that the direction of rotation of the fans is correct The unit must be connected to an efficient earthing system The manufacturer shall...

Page 21: ...10 M2 Fan motor if present 11 FAN thermostat 12 LM Manual reset safety thermostat 13 TR Automatic reset safety thermostat 14 F1 Fuse 15 BM Single stage burner terminal block 16 BP1 Double stage burne...

Page 22: ...10 M2 Fan motor if present 11 FAN thermostat 12 LM Manual reset safety thermostat 13 TR Automatic reset safety thermostat 14 F1 Fuse 15 BM Single stage burner terminal block 16 BP1 Double stage burne...

Page 23: ...Before resetting the device please verify that the issues have been resolved before continuing operation If confused please contact manufacturer for further clarification 3 4 1 Ventilation Heating Op...

Page 24: ...each motor must be adjusted and its electrical absorption must be checked To change rpm of the fan perform the following operations Relax the belts tension by unloosing the screw 1 Remove the belt 4...

Page 25: ...rance of 10 C Make sure that the manual resetting safety thermostat calibration is correct Check that the temperature near the safety thermostat is correct ambient temperature air temperature Check th...

Page 26: ...pressed on both sides with the hands it should bend between 20 30 mm To manage the tension operate the two belt stretching bolts Thermostat safety check Check functionality of the safety thermostat a...

Page 27: ...able burner via controller by selecting Heat Relay 2 Heat On Heat Auto This is dependent on control type supplied Refer to individual controller operating manual Burner will fire and establish within...

Page 28: ...7 Electrode 3008930 3008931 3008930 3008931 3008930 3008931 3008931 3008932 Probe 3007987 3007988 3007988 3007988 3007988 3007988 Propane conversion kit 30 00 882 30 00 884 30 00 884 30 00 886 30 00 8...

Page 29: ...Notes 29...

Page 30: ...Notes 30...

Page 31: ...Notes 31...

Page 32: ...olmore Circus Queensway Birmingham West Midlands B4 6AT AFFIX AGENTS DETAILS HERE This document replaces the previous Manual Part No Reznor FSE EN Oct 18 D301160 Issue B Current full Part No Reznor FS...

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