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The inlet pump pressure must not exceed a 

maximum of 0.4 bar, this is because beyond 
this point gas is liberated from the oil.

2.12.1 Storage tank 

An externally painted steel storage tank to 

BS 799 part 5 or a medium density polyeth-
ylene oil tank OFTEC certified to OFS T-100 
may be used. Local, national, European and 
fire regulations must also be complied with 
and must include:

•  A fuel level gauge (not made from glass) a 

vent pipe with a diameter greater than that 
of the filler and featuring a weatherproof 
termination. 

•  A sludge valve.
•  An outlet valve situated at the opposite end 

of the tank to the sludge valve. 

•  A filler pipe connection situated at the 

opposite end to the outlet valve.

The size of the storage tank must take 

account of the estimated consumption and 
any quantity price breaks offered by the oil 
supplier. It is preferable to install the tank 
outside, however, if this is not practicable 
and the tank has to be installed indoors 
advice must be sought about its siting, espe-
cially so far as fire regulations are concerned. 

If a separate fire resistant chamber cannot be 
provided for indoor installations, a catch-
ment pit with a capacity 10% greater than 
that of the storage tank must be provided 
storage tanks can if necessary be sited on a 
roof, but this is subject to special regulations 
as well as local authority approval and 
compliance with fire regulations, refer-
ence to BS 5410 part 2 & part 1 is strongly 
suggested.

It is advisable to leave the tank unpainted 
on the inside, but to paint the outside with 
a proprietary grade of anti-corrosive paint.

WARNING

A galvanised or open topped tank is strictly 

not allowed. All oil storage tanks require 
a bund.

The Control of Pollution Regulation (Oil 

Storage) 2001 should be consulted prior to 
installation. 

Single pipe system (gravity feed) 

For installations where the oil tank is 
200mm or more above the level of the fuel 
pump the principle of gravity feed may be 
used. The draw off point for the supply to 

the burner must not be positioned any lower 
than 100mm above the bottom of the tank. 

Where a return valve is fitted this must 

be tamper proof to prevent inadvertent 
operation.

CAUTION

If the valve is closed when the pump is 

running the oil pressure can be increased 
sufficiently so as to cause damage to the 
seals within the pump.

The return oil should be discharged (pref-

erably) through an elbow onto a tank plate 
situated within the tank, this should be 
positioned so as not to introduce air or air 
bubbles into the draw off pipe.

Two pipe system 

This is used where the oil storage tank is 
lower than the pump.

Access for the fuel feed to the burner should 

be via a suitable tapping made in the top 
of the tank, and the fuel feed pipe should 
extend to not less than 100mm above the 
bottom of the tank. A none return valve 

with a metal to metal seat should be fitted, 

especially if the return pipe work is termi-
nated at a level above the draw off tube. The 
non- return valve must be removable for 
service and maintenance purposes, and the 
return pipe from the pump must therefore 
be extended down into the tank to the same 
level as the suction pipe.

The presence of a tamper proof isolating 
valve fitted within the return pipe is only 

required if there is a risk that oil will siphon 
out of the tank if the return pipe is discon-
nected at the pump during maintenance or 
servicing and if the none return valve has 
been omitted.

Pressurised ring main system 

This system is used to supply a number of 

units from a common storage tank. A booster 
pump is used to provide the pressure to 
push the oil around the ring main and back 
to the tank.

Pressure reducing valves should be fitted on 
the delivery pipe to each heater to ensure 
that the pressure at the burner pump is less 
than 6 psi.

CAUTION

The internal by-pass plug must be removed 

from the burner pump when used in a 
pressurised ring main application.

2.13 Pipe work and fittings 

WARNING

Galvanised or plastic pipe work and fittings 

must not be used. (See BS 5410 Part 1)

CAUTION

All joints must be sealed properly, if neces-

sary using PTFE tape or other approved 
sealing media. The pipe work must be 
effectively sealed so as to prevent the 
ingress of air. The fire check valve must be 
operated by way of a fusible link posi-
tioned so that it is above the burner.

Note: 

It is advisable to check all pipe work prior to 

installation to ensure that there is no loose debris or scale 
present. The oil feed to each heater must be fitted with 

a fire check valve and isolating valve.

Black iron pipes can be hammered to assist 
in the removal of these contaminants.

15

Summary of Contents for FSE 100

Page 1: ...es in force All external wiring must comply with the codes of practice or rules in force in the country of installation Improper installation adjustment alteration service or maintenance can cause pro...

Page 2: ...cluding children with reduced sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person resp...

Page 3: ...ion 14 2 10 Gas Installation connection 14 2 11 Oil Installation connection 14 2 12 Fuel supply 14 2 12 1 Storage tank 15 2 13 Pipe work and fittings 15 2 14 Packaging 18 2 15 Flooring 18 2 16 Electri...

Page 4: ...the instructions of this manual for the consequences of any operations carried out and not specifically provided for or for translations open to misinterpretation The electrical system must feature su...

Page 5: ...en subject to and affected by the ingress of water in any form The heater is not operated at the rating s laid down in the manufacturers technical specifications The heater has not been operated or us...

Page 6: ...level surface made from non combus tible material which is sufficiently robust to withstand the weight of the heater and any ancillary equipment 1 6 General requirements WARNING Unauthorised modifica...

Page 7: ...ety thermostat factory calibration 80 C has the function of interrupting the burner operation in case of abnormal overheating of the air It is automatically reset It shall be correctly calibrated when...

Page 8: ...mm nom FSE 40 600 770 1500 145 130 5 FSE 60 650 950 1650 225 150 6 FSE 75 650 950 1650 245 150 6 FSE 100 800 1200 1900 310 180 7 FSE 145 800 1200 1900 345 180 7 FSE 175 1000 1500 2150 485 205 8 FSE 22...

Page 9: ...V 93 5 93 1 93 6 93 2 94 3 94 5 93 1 94 5 Gross flue gas temperature 2 C 155 155 155 155 140 140 155 140 Combustion chamber pressure Mbar 0 1 0 4 0 5 0 6 0 7 0 5 0 6 1 5 Heat output 1 kW 28 0 38 2 52...

Page 10: ...useful efficiency el max At nominal heating capacity el min At minimum heating capacity el sb In stand by mode F env Envelope loss factor P ign Ignition burner consumption NOx Nitrogen oxide emission...

Page 11: ...ould Be placed on a flat surface capable of bearing its weight Be supported over the entire perimeter of the lower base Be placed on a surface whose deflection and strength is such that it can prevent...

Page 12: ...the system 2 5 Flue gas discharge Flue gas exhaust connection position and example of connection to the flue Condensate discharge fitting is necessary to prevent any condensate that has formed in the...

Page 13: ...the ducts of the air inlet circuit to the side opening the appliance is set up for both right and left connections To change the air inlet side simply swap the grille and blanking panels around To att...

Page 14: ...uel supply WARNING Galvanisedorplasticpipeworkandfittings must not be used See BS 5410 Part 1 The constraints of the application will to a large extent determine whether it is prefer able to use a sin...

Page 15: ...pump is running the oil pressure can be increased sufficiently so as to cause damage to the seals within the pump The return oil should be discharged pref erably through an elbow onto a tank plate si...

Page 16: ...ails 40 175 gravity feed from the bottom of the tank Table 7 Dimensions 1 Gate valve 2 In line filter 3 Pump 4 Relief valve 5 Pressure gauge 6 Pressure reducing valve 7 Return to tank Filler Maximum 4...

Page 17: ...P should not exceed 4 metres to avoid damage to the pump seals The pump suction should not exceed a maximum of 4 metres Beyond this limit gas is released from the oil Oil lines must be completely air...

Page 18: ...mally insulated Where ducting may be subject to deterio ration from exposure to moisture or high humidity material selection and insulation are prime considerations Joints and seams must be airtight a...

Page 19: ...ture C 22 6 22 4 17 17 3 22 2 21 6 20 8 21 8 24 23 2 24 3 24 7 22 21 3 22 7 23 3 Td C 10 2 10 1 6 3 6 4 8 7 8 4 11 5 11 7 13 7 13 2 14 3 14 3 9 1 8 9 6 2 6 7 Smoke number No 0 0 1 1 1 0 0 0 0 0 3 Burn...

Page 20: ...nection of the power supply phase neutral In any case make sure that the direction of rotation of the fans is correct The unit must be connected to an efficient earthing system The manufacturer shall...

Page 21: ...10 M2 Fan motor if present 11 FAN thermostat 12 LM Manual reset safety thermostat 13 TR Automatic reset safety thermostat 14 F1 Fuse 15 BM Single stage burner terminal block 16 BP1 Double stage burne...

Page 22: ...10 M2 Fan motor if present 11 FAN thermostat 12 LM Manual reset safety thermostat 13 TR Automatic reset safety thermostat 14 F1 Fuse 15 BM Single stage burner terminal block 16 BP1 Double stage burne...

Page 23: ...Before resetting the device please verify that the issues have been resolved before continuing operation If confused please contact manufacturer for further clarification 3 4 1 Ventilation Heating Op...

Page 24: ...each motor must be adjusted and its electrical absorption must be checked To change rpm of the fan perform the following operations Relax the belts tension by unloosing the screw 1 Remove the belt 4...

Page 25: ...rance of 10 C Make sure that the manual resetting safety thermostat calibration is correct Check that the temperature near the safety thermostat is correct ambient temperature air temperature Check th...

Page 26: ...pressed on both sides with the hands it should bend between 20 30 mm To manage the tension operate the two belt stretching bolts Thermostat safety check Check functionality of the safety thermostat a...

Page 27: ...able burner via controller by selecting Heat Relay 2 Heat On Heat Auto This is dependent on control type supplied Refer to individual controller operating manual Burner will fire and establish within...

Page 28: ...7 Electrode 3008930 3008931 3008930 3008931 3008930 3008931 3008931 3008932 Probe 3007987 3007988 3007988 3007988 3007988 3007988 Propane conversion kit 30 00 882 30 00 884 30 00 884 30 00 886 30 00 8...

Page 29: ...Notes 29...

Page 30: ...Notes 30...

Page 31: ...Notes 31...

Page 32: ...olmore Circus Queensway Birmingham West Midlands B4 6AT AFFIX AGENTS DETAILS HERE This document replaces the previous Manual Part No Reznor FSE EN Oct 18 D301160 Issue B Current full Part No Reznor FS...

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