background image

4. 

Maintenance

CAUTION

Maintenance checks should be made more 

frequently to appliances close to/or under 
particularly hot areas.

•  Repairs or maintenance must be performed 

by a competent and qualified engineer.

•  Disconnect the unit from the main power 

and fuel supply before any maintenance 
and/or inspection work.

•  In order for the heater to properly work 

and be maintained, we suggest regularly 
cleaning and maintenance checks listed in 
the following bullet points.

•  Cleaning and maintenance intervals must 

be carried out in relation to the appliance 

use conditions, to the installation site and 
to the environment.

•  Any action to this effect must be carried out 

safely by a qualified engineer.

•  It is recommended that you use personal 

protective equipment.

•  All maintenance/cleaning operations 

requiring the use of ladder or other means, 
must be secured safely before use.

•  It is advisable to report the changes on/or 

to the appliance (date, description, type of 
intervention, cause, etc.).

•  If you are not going to use the appliance for 

long periods of time, turn the main switch 

"off". If long periods of unusual operation 

occur, it is advisable to contact the 
manufacturer on how to restart operation.

•  Regularly check that all the screws used to 

assemble the heater are properly fixed.

4.1 Cleaning of gas or oil burner

The burner should be cleaned by authorized 

personnel, only.

Electro-ventilator cleaning

WARNING

The belts must have enough tension to 

prevent sliding on the pulley. Too much 
tension on the belts may cause the bear-
ings and/or shaft to break.

After removing the necessary panels, clean 

the component using a wet cloth. Be sure to 
periodically check the tension of the trans-
mission belts and the alignment between the 
motor pulley and the fan pulley. The belts 
should not be stretched; if the belt is pressed 
on both sides with the hands, it should bend 
between 20-30 mm. To manage the tension, 
operate the two belt-stretching bolts.

Thermostat safety check

Check functionality of the safety thermostat 
at least quarterly. Simulate its intervention 
and it should be verified that the burner 
goes out.

Checking electrical connections

Periodically check the correct tightening of 
all electrical connections.

Security control

Periodically check the operation of all the 
safety devices of the unit, by simulating 
their intervention and making sure that the 
unit stops safely.

Jacket cleaning

With a wet cloth, clean all the inner and outer 

surfaces of the jacket. Do not use solvents 
and / or abrasives products on the unit.

Flue gas analysis

Combustion control-analysis checks must 
be done periodically.

Heat exchanger integrity

Periodically check for cracks and/or leak-
ages of the heat exchanger.

The heat exchanger should be cleaned, internally and 

externally, by authorized personnel and in compliance 

with specific rules. In general, we suggest cleaning 

the exchanger at least once a year, at the beginning of 
every winter.

For such operation, perform the following operations:

• 

Disconnect the flue

• 

Remove the burner (1)

• 

Remove the panel (2)

• 

Remove the inspection door (3)

• 

Remove inspection door with flue connection (4)

• 

Remove the panel (5)

• 

Remove the inspection door (6)

• 

Remove turbulators if present

• 

With a brush, clean the inside of the fume pipes (7)

• 

With a vacuum remove any soot that has been deposited in the 
front (8) and rear (9) manifolds

• 

If necessary, use a vacuum, remove any soot that has been 
deposited inside the combustion chamber

• 

If necessary, also remove the side panels and carry out external 
cleaning of the heat exchanger

• 

Reassemble all the pieces, especially considering the tightness and 
replacing the gaskets, if needed

• 

If necessary, also clean the flue pipe

CAUTION

Cleaning of the FSE 40 appliance must be carried out 

similarly, considering that the tube bundle(7) 
consists of only one row.

Figure 25. 

Fan belt

26

Summary of Contents for FSE 100

Page 1: ...es in force All external wiring must comply with the codes of practice or rules in force in the country of installation Improper installation adjustment alteration service or maintenance can cause pro...

Page 2: ...cluding children with reduced sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person resp...

Page 3: ...ion 14 2 10 Gas Installation connection 14 2 11 Oil Installation connection 14 2 12 Fuel supply 14 2 12 1 Storage tank 15 2 13 Pipe work and fittings 15 2 14 Packaging 18 2 15 Flooring 18 2 16 Electri...

Page 4: ...the instructions of this manual for the consequences of any operations carried out and not specifically provided for or for translations open to misinterpretation The electrical system must feature su...

Page 5: ...en subject to and affected by the ingress of water in any form The heater is not operated at the rating s laid down in the manufacturers technical specifications The heater has not been operated or us...

Page 6: ...level surface made from non combus tible material which is sufficiently robust to withstand the weight of the heater and any ancillary equipment 1 6 General requirements WARNING Unauthorised modifica...

Page 7: ...ety thermostat factory calibration 80 C has the function of interrupting the burner operation in case of abnormal overheating of the air It is automatically reset It shall be correctly calibrated when...

Page 8: ...mm nom FSE 40 600 770 1500 145 130 5 FSE 60 650 950 1650 225 150 6 FSE 75 650 950 1650 245 150 6 FSE 100 800 1200 1900 310 180 7 FSE 145 800 1200 1900 345 180 7 FSE 175 1000 1500 2150 485 205 8 FSE 22...

Page 9: ...V 93 5 93 1 93 6 93 2 94 3 94 5 93 1 94 5 Gross flue gas temperature 2 C 155 155 155 155 140 140 155 140 Combustion chamber pressure Mbar 0 1 0 4 0 5 0 6 0 7 0 5 0 6 1 5 Heat output 1 kW 28 0 38 2 52...

Page 10: ...useful efficiency el max At nominal heating capacity el min At minimum heating capacity el sb In stand by mode F env Envelope loss factor P ign Ignition burner consumption NOx Nitrogen oxide emission...

Page 11: ...ould Be placed on a flat surface capable of bearing its weight Be supported over the entire perimeter of the lower base Be placed on a surface whose deflection and strength is such that it can prevent...

Page 12: ...the system 2 5 Flue gas discharge Flue gas exhaust connection position and example of connection to the flue Condensate discharge fitting is necessary to prevent any condensate that has formed in the...

Page 13: ...the ducts of the air inlet circuit to the side opening the appliance is set up for both right and left connections To change the air inlet side simply swap the grille and blanking panels around To att...

Page 14: ...uel supply WARNING Galvanisedorplasticpipeworkandfittings must not be used See BS 5410 Part 1 The constraints of the application will to a large extent determine whether it is prefer able to use a sin...

Page 15: ...pump is running the oil pressure can be increased sufficiently so as to cause damage to the seals within the pump The return oil should be discharged pref erably through an elbow onto a tank plate si...

Page 16: ...ails 40 175 gravity feed from the bottom of the tank Table 7 Dimensions 1 Gate valve 2 In line filter 3 Pump 4 Relief valve 5 Pressure gauge 6 Pressure reducing valve 7 Return to tank Filler Maximum 4...

Page 17: ...P should not exceed 4 metres to avoid damage to the pump seals The pump suction should not exceed a maximum of 4 metres Beyond this limit gas is released from the oil Oil lines must be completely air...

Page 18: ...mally insulated Where ducting may be subject to deterio ration from exposure to moisture or high humidity material selection and insulation are prime considerations Joints and seams must be airtight a...

Page 19: ...ture C 22 6 22 4 17 17 3 22 2 21 6 20 8 21 8 24 23 2 24 3 24 7 22 21 3 22 7 23 3 Td C 10 2 10 1 6 3 6 4 8 7 8 4 11 5 11 7 13 7 13 2 14 3 14 3 9 1 8 9 6 2 6 7 Smoke number No 0 0 1 1 1 0 0 0 0 0 3 Burn...

Page 20: ...nection of the power supply phase neutral In any case make sure that the direction of rotation of the fans is correct The unit must be connected to an efficient earthing system The manufacturer shall...

Page 21: ...10 M2 Fan motor if present 11 FAN thermostat 12 LM Manual reset safety thermostat 13 TR Automatic reset safety thermostat 14 F1 Fuse 15 BM Single stage burner terminal block 16 BP1 Double stage burne...

Page 22: ...10 M2 Fan motor if present 11 FAN thermostat 12 LM Manual reset safety thermostat 13 TR Automatic reset safety thermostat 14 F1 Fuse 15 BM Single stage burner terminal block 16 BP1 Double stage burne...

Page 23: ...Before resetting the device please verify that the issues have been resolved before continuing operation If confused please contact manufacturer for further clarification 3 4 1 Ventilation Heating Op...

Page 24: ...each motor must be adjusted and its electrical absorption must be checked To change rpm of the fan perform the following operations Relax the belts tension by unloosing the screw 1 Remove the belt 4...

Page 25: ...rance of 10 C Make sure that the manual resetting safety thermostat calibration is correct Check that the temperature near the safety thermostat is correct ambient temperature air temperature Check th...

Page 26: ...pressed on both sides with the hands it should bend between 20 30 mm To manage the tension operate the two belt stretching bolts Thermostat safety check Check functionality of the safety thermostat a...

Page 27: ...able burner via controller by selecting Heat Relay 2 Heat On Heat Auto This is dependent on control type supplied Refer to individual controller operating manual Burner will fire and establish within...

Page 28: ...7 Electrode 3008930 3008931 3008930 3008931 3008930 3008931 3008931 3008932 Probe 3007987 3007988 3007988 3007988 3007988 3007988 Propane conversion kit 30 00 882 30 00 884 30 00 884 30 00 886 30 00 8...

Page 29: ...Notes 29...

Page 30: ...Notes 30...

Page 31: ...Notes 31...

Page 32: ...olmore Circus Queensway Birmingham West Midlands B4 6AT AFFIX AGENTS DETAILS HERE This document replaces the previous Manual Part No Reznor FSE EN Oct 18 D301160 Issue B Current full Part No Reznor FS...

Reviews: