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3.6 Starting and stopping

To Start

The start-up operation must be performed by 

qualified engineer, after making sure that the 
components of the plant have been installed 
properly and that all the safety devices have 
been adjusted correctly.

The first start-up consists of the following:

•  Close the room thermostat contact: the 

burner will start the operating cycle and, 

after the pre-purge cycle, the flame will be 
ignited

•  Check that the fan starts about 1 minute 

after the flame is ignited

•  Check the combustion parameters
•  Wait for the heater to reach full 

temperature (20 min.) And make sure that 
the limit thermostat does not intervene

•  Open the room thermostat contact and 

make sure that the burner stops

•  Close the room thermostat contact again 

and perform a new burner ignition cycle

•  Close the fuel shut-off valve and make sure 

the burner stops

During the first start-up cycle, the burner 
may stop due to the lack of fuel supply. In 
this case, wait at least 30 seconds and, after 
resetting the burner by pressing the dedi-
cated button, repeat the operation.

During the first few hours of operation, it 
is common for fumes and odours to form 
due to the heating of paints and seals. The 
smell will fade by itself within a few hours, 
but if it continues for a prolonged period of 
time, please contact the manufacturer. It is 
recommended to ventilate the room during 
this time.

To Stop

To stop the air heater, use the room ther-

mostat only, by setting it to the minimum 
temperature or by opening the contact of 
the switch itself —if present— or on stop. 

Wait for the fan to stop (4 min.) and then, 

if necessary, turn the power off from the 
main switch. 

Never stop the appliance by cutting off the 
electrical power, the thermal energy stored 
in the heat exchanger may cause danger-
ous overheating situations, with possible 
damage to the air heater. 

Moreover the ‘LIMIT’ thermostat could be 
triggered and it might be necessary to release 
it manually.

3.7 Inspections

In order to ensure that the heater works 
properly, some basic parameters should 

be checked.

Turn the unit on and:

•  Make sure that the fan unit starts within 60 

seconds after the burner is turned on.

With the unit steady (after an approximate 20 
minutes of continuous use) perform the following 

operations:

•  Make sure there are no fuel leaks.
•  Check the correct fuel flow rate by weighing 

the diesel fuel or reading the gas meter

•  Check that the unit's flue gas temperature 

and the technical data are similar with a 
tolerance of ± 10°C.

•  Make sure that the manual resetting safety 

thermostat calibration is correct.

•  Check that the temperature near the safety 

thermostat is correct (ambient temperature 

+ air temperature).

•  Check that no faults have been reported on 

the safety thermostat.

•  Check that no faults have been reported on 

the safety devices present on the machine.

•  Make sure that the temperature gradient is 

compliant to the value specified in Table 2 
on page 9 with a ±2°k tolerance.

•  Re-activate the appliance. Simulate the 

intervention of the safety thermostat and 
check that the burner turns off. Do not 
adjust the factory settings

•  Check that the fan electric absorption value 

does not exceed the value specified in the 
plate.

•  Check that the air pressure switch on the 

burner is properly calibrated so that it will 
turn the burner off in case of an insufficient 

flow of combustion air.

•  Make sure that the fan operates for another 

3/4 minutes after the burner has been 
turned off, before it stops.

All of the aforementioned checks must be 

carried out. If you want to control the flame 
through the flame viewer, you must remove 
the threaded plug and make sure that you 

wear protective eye-wear.

3.8 Condensation check

The appliance is designed to be operated 
with the heating capacity and the air flow 

rate specified in the Data Sheet section. 

If the heating capacity is too low and/or 
the air flow rate is too high, combustion 

products may condensate, resulting corro-
sion of the heat exchanger.

Check inside of the heat exchanger for 
condensation.

This check should be performed by turning 

off the burner after half an hour of continu-
ous use, checking simultaneously through 
the flue connection if there is any trace of 
humidity in the flue gas collector and in the 
flue gas pipe elements. 

There should not be leakage coming from 

the safety condensate discharge.

3.9 Indicators

Voltage presence indicator

Placed on the electric panel, it is a green 
light indicator, which turns on when there 
is a voltage.

Safety devices signaller

Positioned on the electrical panel, consist-
ing of a red indicator which lights up when 
one of the appliance's safety devices has 
intervened.

Burner lock indicator

Located on the burner, is a red light indicator, 
which will turn on when the burner is in 
lockout.

3.10 Fan electric absorption

To measure the electrical absorption of the appli-
ance motor, proceed as follows:

•  Insert the current meter on a phase of the 

main supply line;

•  Set the heater for operation in summer 

mode, so as to exclude all other devices 
(burner and auxiliaries);

•  Read the electric absorption value on the 

current meter and compare it with the data 
written on the fan plate.

25

Summary of Contents for FSE 100

Page 1: ...es in force All external wiring must comply with the codes of practice or rules in force in the country of installation Improper installation adjustment alteration service or maintenance can cause pro...

Page 2: ...cluding children with reduced sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person resp...

Page 3: ...ion 14 2 10 Gas Installation connection 14 2 11 Oil Installation connection 14 2 12 Fuel supply 14 2 12 1 Storage tank 15 2 13 Pipe work and fittings 15 2 14 Packaging 18 2 15 Flooring 18 2 16 Electri...

Page 4: ...the instructions of this manual for the consequences of any operations carried out and not specifically provided for or for translations open to misinterpretation The electrical system must feature su...

Page 5: ...en subject to and affected by the ingress of water in any form The heater is not operated at the rating s laid down in the manufacturers technical specifications The heater has not been operated or us...

Page 6: ...level surface made from non combus tible material which is sufficiently robust to withstand the weight of the heater and any ancillary equipment 1 6 General requirements WARNING Unauthorised modifica...

Page 7: ...ety thermostat factory calibration 80 C has the function of interrupting the burner operation in case of abnormal overheating of the air It is automatically reset It shall be correctly calibrated when...

Page 8: ...mm nom FSE 40 600 770 1500 145 130 5 FSE 60 650 950 1650 225 150 6 FSE 75 650 950 1650 245 150 6 FSE 100 800 1200 1900 310 180 7 FSE 145 800 1200 1900 345 180 7 FSE 175 1000 1500 2150 485 205 8 FSE 22...

Page 9: ...V 93 5 93 1 93 6 93 2 94 3 94 5 93 1 94 5 Gross flue gas temperature 2 C 155 155 155 155 140 140 155 140 Combustion chamber pressure Mbar 0 1 0 4 0 5 0 6 0 7 0 5 0 6 1 5 Heat output 1 kW 28 0 38 2 52...

Page 10: ...useful efficiency el max At nominal heating capacity el min At minimum heating capacity el sb In stand by mode F env Envelope loss factor P ign Ignition burner consumption NOx Nitrogen oxide emission...

Page 11: ...ould Be placed on a flat surface capable of bearing its weight Be supported over the entire perimeter of the lower base Be placed on a surface whose deflection and strength is such that it can prevent...

Page 12: ...the system 2 5 Flue gas discharge Flue gas exhaust connection position and example of connection to the flue Condensate discharge fitting is necessary to prevent any condensate that has formed in the...

Page 13: ...the ducts of the air inlet circuit to the side opening the appliance is set up for both right and left connections To change the air inlet side simply swap the grille and blanking panels around To att...

Page 14: ...uel supply WARNING Galvanisedorplasticpipeworkandfittings must not be used See BS 5410 Part 1 The constraints of the application will to a large extent determine whether it is prefer able to use a sin...

Page 15: ...pump is running the oil pressure can be increased sufficiently so as to cause damage to the seals within the pump The return oil should be discharged pref erably through an elbow onto a tank plate si...

Page 16: ...ails 40 175 gravity feed from the bottom of the tank Table 7 Dimensions 1 Gate valve 2 In line filter 3 Pump 4 Relief valve 5 Pressure gauge 6 Pressure reducing valve 7 Return to tank Filler Maximum 4...

Page 17: ...P should not exceed 4 metres to avoid damage to the pump seals The pump suction should not exceed a maximum of 4 metres Beyond this limit gas is released from the oil Oil lines must be completely air...

Page 18: ...mally insulated Where ducting may be subject to deterio ration from exposure to moisture or high humidity material selection and insulation are prime considerations Joints and seams must be airtight a...

Page 19: ...ture C 22 6 22 4 17 17 3 22 2 21 6 20 8 21 8 24 23 2 24 3 24 7 22 21 3 22 7 23 3 Td C 10 2 10 1 6 3 6 4 8 7 8 4 11 5 11 7 13 7 13 2 14 3 14 3 9 1 8 9 6 2 6 7 Smoke number No 0 0 1 1 1 0 0 0 0 0 3 Burn...

Page 20: ...nection of the power supply phase neutral In any case make sure that the direction of rotation of the fans is correct The unit must be connected to an efficient earthing system The manufacturer shall...

Page 21: ...10 M2 Fan motor if present 11 FAN thermostat 12 LM Manual reset safety thermostat 13 TR Automatic reset safety thermostat 14 F1 Fuse 15 BM Single stage burner terminal block 16 BP1 Double stage burne...

Page 22: ...10 M2 Fan motor if present 11 FAN thermostat 12 LM Manual reset safety thermostat 13 TR Automatic reset safety thermostat 14 F1 Fuse 15 BM Single stage burner terminal block 16 BP1 Double stage burne...

Page 23: ...Before resetting the device please verify that the issues have been resolved before continuing operation If confused please contact manufacturer for further clarification 3 4 1 Ventilation Heating Op...

Page 24: ...each motor must be adjusted and its electrical absorption must be checked To change rpm of the fan perform the following operations Relax the belts tension by unloosing the screw 1 Remove the belt 4...

Page 25: ...rance of 10 C Make sure that the manual resetting safety thermostat calibration is correct Check that the temperature near the safety thermostat is correct ambient temperature air temperature Check th...

Page 26: ...pressed on both sides with the hands it should bend between 20 30 mm To manage the tension operate the two belt stretching bolts Thermostat safety check Check functionality of the safety thermostat a...

Page 27: ...able burner via controller by selecting Heat Relay 2 Heat On Heat Auto This is dependent on control type supplied Refer to individual controller operating manual Burner will fire and establish within...

Page 28: ...7 Electrode 3008930 3008931 3008930 3008931 3008930 3008931 3008931 3008932 Probe 3007987 3007988 3007988 3007988 3007988 3007988 Propane conversion kit 30 00 882 30 00 884 30 00 884 30 00 886 30 00 8...

Page 29: ...Notes 29...

Page 30: ...Notes 30...

Page 31: ...Notes 31...

Page 32: ...olmore Circus Queensway Birmingham West Midlands B4 6AT AFFIX AGENTS DETAILS HERE This document replaces the previous Manual Part No Reznor FSE EN Oct 18 D301160 Issue B Current full Part No Reznor FS...

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