Revere 45-AE4V Service Manual Download

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Summary of Contents for 45-AE4V

Page 1: ...o E l i t e O s h o r e E l i t e 5 3 2 3 H i g h w a y A v e n u e J a c k s o n v i l l e F L 3 2 2 5 4 T e l 9 0 4 5 0 3 9 7 3 3 F a x 9 0 4 5 0 3 9 7 1 9 w w w r e v e r e s u r v i v a l c o m M...

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Page 3: ...n Date Remove the old sheet and replace it with the revised copy Record the Insert Date and then initial in the Inserted By column Revisions made ONLY by Revere Survival Inc REV No REV DATE INSERTED R...

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Page 5: ...Offshore Coastal and Aero Elite Service Manual Revision No C Date 10 21 2016 Signed Date 10 21 2016 Director of Technical Services Pages Affected Revision Highlights Description CHAPTER 2 2 3 2 4 2 7...

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Page 7: ...d into this manual are required to be recorded in this list All updates to this list will be made by the owner of the manual SERVICE BULLETIN No DATE TITLE DESCRIPTION REV No DATE OF INCORPORATION 08...

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Page 9: ...e tensioning tool to the strap at a point half way across the two rims Operate the handle to tension the strap until the base of the tensioning tool rests in the lower container rim Secure the strap w...

Page 10: ...at setting at HOT apply heat evenly over the heat shrink sleeve The sleeve should be heated evenly from both the left and the right hand sides See Figure 4 3 5 Ensure that the entire crimp and tail a...

Page 11: ...TIN NO 08 13 Feb 20 13 9101 SB 3 7720 Philips Highway Jacksonville FL 32256 T 904 786 0033 F 904 786 0890 Figure 2 Crimping Container Straps Figure 3 Figure 4 Fitting Heat Shrink Sleeve Sealing Heat S...

Page 12: ...g a seal with the strap The finished joint should be positioned so that the sleeve does not directly contact the container otherwise it may wear out from abrasion 3 8 Repeat the process for all strap...

Page 13: ...red Revere Service Bulletin which consists of this transmittal sheet plus four pages Title Revere Elite Liferafts Protect crimps with heat shrink sleeve to prevent corrosion Service Bulletin Number 08...

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Page 15: ...ne 2 08 June 2 08 June 2 08 June 2 08 Feb 20 13 June 2 08 June 2 08 June 2 08 Feb 20 13 June 2 08 July 13 11 June 2 08 Oct 21 16 Oct 21 16 June 2 08 June 2 08 Oct 21 16 Disassembly Section 3 Testing S...

Page 16: ...June 2 08 June 2 08 June 2 08 July 13 11 June 2 08 July 13 11 June 2 08 June 2 08 June 2 08 June 2 08 June 2 08 July 13 11 June 2 08 Feb 20 13 Assembly Section 8 7 6 7 7 7 8 7 9 7 10 7 11 7 12 7 13 7...

Page 17: ...b 20 13 June 2 08 Feb 20 13 June 2 08 Feb 20 13 June 2 08 Feb 20 13 Feb 20 13 Feb 20 13 Feb 20 13 June 2 08 June 2 08 Feb 20 13 Spare Parts List Section 12 11 4 11 5 11 6 11 7 11 8 11 9 11 10 11 11 11...

Page 18: ...4 12 16 12 17 12 18 12 19 12 20 12 21 12 22 12 23 12 24 12 25 12 26 A 1 A 2 Cert Oct 21 16 Feb 20 13 Feb 20 13 Feb 20 13 Feb 20 13 Feb 20 13 Feb 20 13 Feb 20 13 Feb 20 13 Feb 20 13 Feb 20 13 Feb 20 13...

Page 19: ...LIST OF ASSOCIATED PUBLICATIONS June 2 08 9101 AP 1 AP None Listed...

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Page 21: ...Inside Diameter Kilogram Kilogram per Square Centimeter Ounce s Outside Diameter Package Pound s Pound Force Inch Pound Force Foot Meter s Millibar Millileter Millimeter Millimeters of Mercury Minute...

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Page 23: ...on Description Data and Operation Disassembly Testing and Fault Isolation Cleaning Service Inspection and Check Repair Assembly and Packing Storage Tools Equipment and Materials Illustrated Parts List...

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Page 25: ...TION June 2 08 9101 1 1 1 General 3 Manual Breakdown 3 A Shop Verification 3 B Warnings Cautions and Notes 3 C Layout of Manual 3 D List of Effective Pages 4 E Record of Revision 4 F Associated Public...

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Page 27: ...ponsibility for the performance of its product when procedures defined in this manual are not adhered to or unapproved personnel perform these procedures All warnings cautions notes in each section ar...

Page 28: ...ed contents lists are issued when necessary The transmittal letter lists in general terms the contents of the revision in the manual All pages that are required to be removed without replacements are...

Page 29: ...DESCRIPTION DATA AND OPERATION July 13 11 9101 2 1 2 General 3 Description 7 A Overview 7 B Detail 8 1 Standard Equipment 8 2 Inflation System 10 Data 13 Operation 17...

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Page 31: ...e and Aero Elite Liferafts See Figs 1 2 The Elite liferafts self inflation system is initiated manually They are stored in either a container or a valise for rapid easy access by passengers and crew i...

Page 32: ...FIGURE 1 COASTAL AND AERO ELITE Oct 21 16 2 4 9101...

Page 33: ...FIGURE 2 OFFSHORE ELITE June 2 08 9101 2 5...

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Page 35: ...s all weather protection and incorporates a zippered window and door Additional features are a rainwater catching system reflective tape flashing strobe light and a knife pocket Elite Liferafts come f...

Page 36: ...raft It is attached with a lanyard for security The raft knife is used to cut the painterline attaching the raft to the boat when the decision to cast off has been made IPL Fig 1 Item 210 4 Righting L...

Page 37: ...Ladder and Ramp are positioned in front of the canopy door to allow for easy entrance into the raft An interior ladder is provided in conjunction with the ramp and exterior ladder to assist with boar...

Page 38: ...manual topping off valves IPL Fig 1 Items 30 30A which can be used to provide additional inflation with the hand pump provided or as inflation points for testing and service The gas inflation system S...

Page 39: ...FIGURE 3 VALISE AND CONTAINER June 2 08 9101 2 11...

Page 40: ...FIGURE 4 INFLATION SYSTEM June 2 08 2 12 9101...

Page 41: ...4 Frequency of Service Inspection Coastal Every 3 years Offshore Every 3 years Inflation Equipment Every other service 5 Tube Operating Pressure Minimum 1 5psi Nominal 2 0psi Maximum 2 0psi 6 Tube Bur...

Page 42: ...x 13 x 17 76 20 x 33 02 x 43 18 80 79 x 80 79 x 45 5 205 21 x 205 21 x 115 57 63 28 60 Offshore Elite 8 45 OE8V 36 5 x 11 x 19 92 71 x 27 94 x 48 26 90 32 x 90 32 x 45 5 229 41 x 229 41 x 115 57 72 32...

Page 43: ...l Fitting Body 20 25 27 10 33 90 Nm Fill Fitting Cap Snug Hand Tight TABLE C Cylinder charge weights TABLE D RAFT MODEL CO2 WT LBS kg N2 WT LBS kg Coastal Aero Elite 4 2 64 to 2 70 1 20 to 1 22 12 to...

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Page 45: ...Fig 5 With the painterline properly secured throw the packed valise container into the water Grasp the painterline and pull it continuously until all of the line is pulled from the pack Finally give...

Page 46: ...FIGURE 5 DEPLOYMENT July 13 11 2 18 9101...

Page 47: ...DISASSEMBLY June 2 08 9101 3 1 3 General 3 Procedures 5...

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Page 49: ...ge enough to fit the liferaft The work surface should be smooth preferably constructed of linoleum or PVC covering Caution Extreme care must be exercised when handling a liferaft to protect it from pu...

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Page 51: ...side See Fig 3 Valise Carefully pull open the fasteners on the valise Remove and discard the adhesive tape from around the knot on the velcro painterline patch and untie Locate the attachment point o...

Page 52: ...e loop does not become caught on any projections as this may cause the liferaft to inflate and cause possible injuries Un strap the cylinder holder on the buoyancy tube and remove the cylinder See Fig...

Page 53: ...nd protection 1 Keep work areas uncluttered and well lighted 2 Keep people at a safe distance 3 Stand to one side of the strap being cut and hold the strap against the package above the cutter See Fig...

Page 54: ...FIGURE 2 REMOVAL FROM CONTAINER VALISE June 2 08 3 8 9101...

Page 55: ...FIGURE 3 DISCONNECTING THE PAINTERLINE June 2 08 9101 3 9...

Page 56: ...FIGURE 4 REMOVAL FROM VACUUM BAG July 13 11 3 10 9101...

Page 57: ...FIGURE 5 UNFOLD RAFT DISENGAGE THE CYLINDER June 2 08 9101 3 11...

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Page 59: ...e Chambers 9 Leakage Test Procedures Offshore 11 A General 11 B Inflatable Chambers 11 Function Tests 19 A General 19 B Light 19 C Topping Off Valves 19 D Pressure Relief Valves 19 E Inlet Check Valve...

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Page 61: ...be necessary to remove the packed liferaft from the vessel in order to perform testing procedures Refer to Chapter 3 Disassembly of this manual for information regarding unpacking of the liferaft Ensu...

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Page 63: ...ate Pcorrected Corrected Tube Pressure Pressure Left Compartment and Canopy Arch Tube Ptube Pitube Pftube Pass Fail Pressure Right Compartment Ptube Pitube Pftube Pass Fail Pressure Floor Ptube Pitube...

Page 64: ...d Canopy Arch Tube Ptube Pitube Pftube Pass Fail Pressure Lower Compartment and Boarding Ramp Ptube Pitube Pftube Pass Fail Pressure Floor Ptube Pitube Pftube Pass Fail Calculate the adjusted tube pre...

Page 65: ...previous section Make blank copies and store at the end of the Section 2 Protect liferafts from draughts and direct sunlight as temperature affects pressure 3 Keep at hand a solution of mild liquid so...

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Page 67: ...28 101 and clean dry shop air inflate the left buoyancy chamber to until the pressure relief valve PRV opens This will also inflate the arch tube See Fig 1 The PRV will open at 3 0 psig MAX and produc...

Page 68: ...ssure the liferaft has failed Refer to Table D for fault isolation and Chapter 7 Repair Raft has failed if 8 Feel the floor for firmness If the floor feels soft to the touch spray with soapy water and...

Page 69: ...an inflation tool Part No 95 41128 101 and clean dry shop air inflate the upper buoyancy chamber to until the pressure relief valve PRV opens This will also inflate the arch tube See Fig 3 The PRV wil...

Page 70: ...ssure the liferaft has failed Refer to Table D for fault isolation and Chapter 7 Repair Raft has failed if 8 Feel the floor for firmness If the floor feels soft to the touch spray with soapy water and...

Page 71: ...ESSURE Change in Barometric Pressure Pamb inHg Raft Tube Pressure Correction psi 30 25 20 15 10 05 04 03 02 01 0 01 02 03 04 05 10 15 20 25 30 1470 1225 0980 0735 0490 0245 0196 0147 0098 0049 0 0049...

Page 72: ...nge in Temperature F Raft Tube Pressure Correction psi 31 28 25 22 19 16 12 09 06 03 0 03 06 09 12 16 19 22 25 28 31 10 9 8 7 6 5 4 3 2 1 0 1 2 3 4 5 6 7 8 9 10 TABLE C BAROMETER AND TEMPERATURE CORRE...

Page 73: ...FIGURE 1 LEFT CHAMBER INFLATION COASTAL July 13 11 9101 4 15...

Page 74: ...FIGURE 3 UPPER CHAMBER INFLATION OFFSHORE June 2 08 4 16 9101...

Page 75: ...FIGURE 5 DIGITAL MANOMETER Feb 20 13 9101 4 17...

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Page 77: ...ting Remove the probe and recheck for leaks If leaks cannot be rectified replace the valve PRESSURE RELIEF VALVES 1 Fit a plug Part No 95 301 014 into the relief port of the valve 2 Using clean dry sh...

Page 78: ...inst the total weight stenciled on the cylinder wall Renew or recharge the cylinder if the current the weight is less than 98 of the marked total weight Note Diffuser caps must ALWAYS be fitted to a c...

Page 79: ...e pointing away from all personnel in the test area Discharge the cylinder by pulling on the inflation valve pull cable loop The valve should open and release gas from cylinder Note any difficulty pul...

Page 80: ...ylinder B Fit or tighten hose connectors C Connect loop to painterline correctly Pressure Leaks A Torn or porous fabric B Topping Off valve not fitted or left loose C Foreign matter affecting valve se...

Page 81: ...CLEANING June 2 08 9101 5 1 5 General 3 Procedures 5 A Liferafts 5 B Rigid Container 5 C Valise 5...

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Page 83: ...and solvents Note Only clean rafts if exceptionally dirty or absolutely necessary CLEANING MATERIALS Caution Use only cleaning agents used in Table A TABLE A ITEM No DESCRIPTION APPLICATION 1 Mild Liq...

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Page 85: ...ti mold treatment shall be applied to all containers during the normal overhaul period of the liferaft and on all containers that have been exposed to dampness for prolonged periods of storage 1 Scrub...

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Page 87: ...SERVICE INSPECTION AND CHECK June 2 08 9101 6 1 6 General 3 Gas Inflation System s 5 Emergency Pack 7 Valise Container Pack 9...

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Page 89: ...mage Replace if necessary Check floating knife for any cracks in plastic Replace if necessary Fabric Inspect all fabric components for Slits tears and holes Pigment removal Deterioration Adhesion of s...

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Page 91: ...is still serviceable Shake the cylinder if the tube is still flexible it will strike the wall of the cylinder with a ringing sound If there is a noticeable delay before the sound is heard the tube ha...

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Page 93: ...nd hose for function and or damage 4 The water sachets have a five year life from the date of manufacture These must be replaced at every three year inspection to avoid going over the expiration date...

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Page 95: ...valise for Cleanliness freedom from splits tears or other obvious signs of damage Legibility of all marks and labels Container Inspect container for Cleanliness freedom from cracks voids or other obv...

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Page 97: ...D Repairing Torn Areas 8 1 Patches 8 2 Applying Patches 8 3 Repair Limits for External Patches 9 E Component Repair 10 1 Pressure Relief Valves 10 2 Topping Off Valves 10 3 Inlet Check Valves 10 4 Ram...

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Page 99: ...with patches C Rafts with any tear rip to abrasion damage exceeding 6in 15cm in length D Rafts older than 9 years from the date of manufacture that require major repairs or repairs other than the min...

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Page 101: ...ator must be poured into the appropriate quantity of adhesive Stirring all the time for a minimum period of 5 minutes C The adhesive system used for repair is a two part adhesive The constituents must...

Page 102: ...hane coating which has been compounded to give a high resistance to abrasion B These polyurethane coated fabrics must be prepared for bonding by thoroughly cleaning the coated surfaces with the solven...

Page 103: ...mating surface allowing the previous coats to completely dry before applying the additional coats F Fifteen minutes after the application of the third coat when it has developed an aggressive tack sw...

Page 104: ...in 25mm beyond the perimeter of the damage e g if the diameter of a jagged hole is 1in 25mm the patch must be at least 3in 75mm in diameter If a straight tear is 1in 25mm long the patch must be at lea...

Page 105: ...e occurs to the seam between the floor and the buoyancy tube a patch may be fitted providing that is complies with the limits specified below In this instance the floor seam must be opened the floor r...

Page 106: ...on 8 Assembly for inflation valve rebuilding 6 RIGID CONTAINERS Classification of Repairs Only minor repairs to glass reinforced plastic GRP containers are permitted and these are listed below When da...

Page 107: ...as follows 1 Fill any cracks or voids in the gelcoat with plastic filler 2 Remove any loose labels 3 Wash the container with a solution of detergent and water and rinse with clean water 4 Remove grea...

Page 108: ...oles or penetrating damage over an area of more than 9in2 58cm2 on the inner surface of the container C Breakage of the rims on either half of the container s shell Note The limits above apply to the...

Page 109: ...FIGURE 1 PATCHES AND TAPE APPLICATION June 2 08 9101 7 13...

Page 110: ...FIGURE 2 PATCH APPLICATION OVER SEAM July 13 11 7 14 9101...

Page 111: ...IAL No REPAIRS REQUIRED PART DAMAGE FORM OF REPAIR INSP BY Upper Buoyancy Tube Lower Buoyancy Tube Arch Tube Floor Boarding Ramp Canopy Inflation Equipment Topping Off Valve Upper Tube Topping Off Val...

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Page 113: ...2 08 9101 8 1 8 General 3 Component Setup s 5 A Sea Anchor 5 B Rescue Line 5 C Painterline 5 D Light 5 E Knife 5 F Container 6 G Survival Equipment Pack 6 Inflation Valve Disassembly Rebuilding Proces...

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Page 115: ...em 190 The ends of nylon cords are to be heat sealed to prevent fraying and secured with white adhesive tape When gathering cordage it is important to fake fold accordion style the line instead of loo...

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Page 117: ...ure the line to the interior patch near the doorway Fasten the velcro of the line holder around the adjacent interior grasp line Store the rescue line under the internal boarding ladder See Fig 7 Pack...

Page 118: ...Fig 4C Insert a vacuum hose into the gap so hose is positioned in the folds of the bailer and evacuate the bag completely See Fig 4C TIP If any small holes are found in the vacuum bag cover the holes...

Page 119: ...FIGURE 2A SEA ANCHOR PREPARATION June 2 08 9101 8 7 FIGURE 2B STOWING PAINTERLINE...

Page 120: ...FIGURE 3 CONTAINER SPECIFICATIONS June 2 08 8 8 9101...

Page 121: ...uly 13 11 9101 8 9 TIPS Seasick pills should be inserted lengthwise underneath the food rations Fold corners of food rations so they don t puncture bag Store fishing kit under first aid kit Store padd...

Page 122: ...FIGURE 4B 120in TIE LINE CONNECTION July 13 11 8 10 9101...

Page 123: ...lve from Cylinder 1 3 41045 Disassembly Rebuilding 1 4 41045 Reassembly Rebuilding 1 5 Inflation Valve Installation 1 6 Charging Cylinder Refer to Section 11 Illustrated Parts List Figure 3 for breakd...

Page 124: ...tting Cap Snug Hand Tight 1 2 Removal of Inflation Valve from Cylinder 1 2 1 Important Make Sure Cylinder has been emptied prior to removing Inflation Valve Refer to Section 4 Testing for Cylinder Val...

Page 125: ...ench but most will only require a standard or open ended wrench If using a socket A 6pt socket is recommended to minimize dings to the hex edges rotate the fitting to be removed to this cut out Step 1...

Page 126: ...tting Body IPL Fig 3 Item 70 Step 6 Remove the Fill Fitting Poppet IPL Fig 3 Item 50 from Fill Fitting Body Step 7 Using a socket wrench remove the Safety Disk Retainer IPL Fig 3 Item 110 Step 8 Remov...

Page 127: ...Tool Part No 95 338 010 to loosen Puncture Disk Retainer IPL Fig 3 Item 130 remove Puncture Disk Retainer Step 11 Use an O Ring pick to remove the O Rings from Puncture Disk Outlet fittings Fill Fitti...

Page 128: ...2 Steps 1 12 show a pictorial representation of the Inflation Valve Reassembly Process 1 4 3 All O rings Safety Rupture Disk Puncture Disk Puncture Pin and Spring are replaced every six years Schedule...

Page 129: ...p 2 After applying a light coat of DC 55 lubricant to the O rings install the O rings on the Valve Body Bayonet Caps Puncture Disk Retainer and Safety Disk Retainer as necessary Step 3 After applying...

Page 130: ...tings in Table Step 5 Insert Pull lanyard IPL Fig 3 Item 190 and install bayonet IPL Fig 3 Item 160 Ensure the pull lanyard remains in place Step 6 Install Spring IPL Fig 3 Item 170 and apply a light...

Page 131: ...Apply a thin layer of DC 55 lubricant to the syphon tube O Ring before installing on valve Step 12 Attach syphon tube to Inflation Valve Body and torque according to setting listed in the table Overha...

Page 132: ...o inflation valve O ring 1 5 4 Torque inflation valve into Cylinder using a NIST calibrated torque wrench The 90 outlet must be removed to allow clearance for crow foot Reinstall after torquing Inflat...

Page 133: ...Cap 1 6 4 Above figures show a picture of the proper installation of the charging hose using the Fill Tool and Quick Disconnect and a simple Charging Station 1 6 5 Fill Cylinder to the weights shown i...

Page 134: ...astal Aero Elite 4 2 64 to 2 70 1 20 to 1 22 12 to 14 055 to 065 Coastal Aero Elite 6 3 10 to 3 16 1 41 to 1 43 15 to 17 065 to 075 Coastal Aero Elite 8 3 47 to 3 53 1 58 to 1 60 17 to 19 075 to 085 O...

Page 135: ...crease outward The deflated buoyancy tubes for the Coastal Elites should be flattened so the tubes crease inward Note It is ESSENTIAL that the chambers are completely vacuumed since any air left in t...

Page 136: ...for the Coastal Elites around the width of the raft Short Burst Strap IPL Fig 1 Items 260 260A Once the short burst straps are in place connect one 1 long burst strap around the length of the raft To...

Page 137: ...raft into valise with cylinder oriented toward the bottom and closest to the hole in the side of the valise See Fig 15A 21 Place painterline sachet assembly lengthwise on top of the vacuum sealed raf...

Page 138: ...gh the loop and tie using a bowline knot See Fig 16 23 Tie the end of the same painterline cord to the exterior loop patch on the vacuum bag Leave 1in 2in worth of additional line and tape down with w...

Page 139: ...end is facing upwards and is approximately 1in above the rim of the container Apply the tensioning tool to each strap at a point half way across the two rims Operate the handle to tension each strap...

Page 140: ...FIGURE 5 TOPPING OFF INFLATE DEFLATE VALVE July 13 11 8 28 9101...

Page 141: ...FIGURE 7 STOWAGE OF COMPONENTS June 2 08 9101 8 29...

Page 142: ...FIGURE 8A FOLDING DIAGRAM STEP 1 July 13 11 8 30 9101 Note Refer to Section 2 Description Tables A B for the L x W x H dimensions shown in the following folding diagrams...

Page 143: ...FIGURE 8B FOLDING DIAGRAM STEP 2 July 13 11 9101 8 31...

Page 144: ...FIGURE 8C FOLDING DIAGRAM STEP 3 July 13 11 8 32 9101...

Page 145: ...type of liferaft being packed Folds for Coastal Elite liferafts should be loose while folds for Offshore Elites should be tight Rafts fitting into a container or a 4 person valise will be folded 3 ti...

Page 146: ...FIGURE 8E FOLDING DIAGRAM STEP 5 Feb 20 13 8 34 9101...

Page 147: ...FIGURE 8F FOLDING DIAGRAM STEP 6 July 13 11 9101 8 35...

Page 148: ...FIGURE 8G FOLDING DIAGRAM STEPS 7 8 July 13 11 8 36 9101...

Page 149: ...FIGURE 9 BURST STRAP ATTACHMENT July 13 11 9101 8 37...

Page 150: ...FIGURE 10 GASKET REMOVAL July 13 11 8 38 9101...

Page 151: ...FIGURE 12 ATTACHMENT OF MOORING PAINTERLINES July 13 11 9101 8 39...

Page 152: ...FIGURE 14 SEALING BAG July 13 11 8 40 9101...

Page 153: ...FIGURE 15A PLACING BAG IN VALISE July 13 11 9101 8 41...

Page 154: ...FIGURE 16 INFLATION VAVE PAINTERLINE CONNECTION June 2 08 8 42 9101...

Page 155: ...FIGURE 18 CONTAINER STRAPS Feb 20 13 9101 8 43 FIGURE 19 HEAT SHRINK SLEEVES...

Page 156: ...FIGURE 20 TAPE FOR STRAPS AND PAINTERLINE Feb 20 13 8 44 9101...

Page 157: ...STORAGE June 2 08 9101 9 1 9 General 3...

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Page 159: ...long periods Choose a location where the raft is easily moved and thrown overboard in an emergency The raft must be secured to the deck to keep it from sliding Secure the raft to a suitable liferaft...

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Page 161: ...TOOL EQUIPMENT AND MATERIALS Feb 20 13 9101 10 1 10 General 3 Tool List 5...

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Page 163: ...ffshore Elite liferafts Images of all the tools can be found in Chapter 12 Spare Parts To keep your tools in proper working order take care of them by Inspecting and adjusting daily Replacing worn or...

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Page 165: ...e Quick Connect End E Deflation Tool 3 8in Hose Barb End F Instantair coupling male G Dry oil free air supply of 5 6 to 7 0 kg cm2 80 to 100 psig regulated to 140 g cm2 2 0 psig for inflation purposes...

Page 166: ...er Isopon O Acetone P Sharp Knife Q Hot Air Gun R Detergent SECTION 8 ASSEMBLY PACKING A Tensioning Tool B Crimping Tool C Vacuum Adapter 3 8in Hose barb end D Hole Puncher 1 4 heavy duty E Torque Spa...

Page 167: ...Bayonet Removal Tool X O Ring Lubricant Dow Corning 55 or DC 55 Y O Ring Lubricant Dow Corning 111 or DC 111 Z Shop Towels Cotton Swabs AA Alcohol Solvent BB Crow Foot 1 1 2in CC Wrenches 9 16in 5 8in...

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Page 169: ...ILLUSTRATED PARTS LIST IPL June 2 08 9101 11 1 11 Introduction 3 Numerical Parts List 7 Detailed Parts List 13 Image List 27...

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Page 171: ...same part number but different quantities per assembly will be assigned a suffix as a variant of the original part number e g 10 and 10A 3 PART NUMBERING Revere Supply Company part number 4 ILLUSTRATI...

Page 172: ...ms will reference If an item is applicable to all units the EFF CODE column is left blank Example Item 10 is used in Assemblies 1 and 1B as indicated by the listing of effectivity codes A and C Item 2...

Page 173: ...quired per assembly or per sub assembly as required 9 IMAGE NUMBER Certain illustrated parts are assigned image numbers which correspond to component photos in the Image List at the end of this sectio...

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Page 175: ...s an alpha numeric list of all part numbers included in the Detailed Parts List Each part number is followed by the applicable FIG ITEM number When a part number is referenced in more than one Figure...

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Page 177: ...80 1 40 45510001 1 220 1 40 45932001 1 230 1 40 50450001 1 280 2 40 54051 5 180 2 41030 4 1 10C 1 41030 6 1 10D 1 41030 8 1 10E 1 41032 4 1 10 1 41032 6 1 10A 1 41032 8 1 10B 1 41142 101 5 70 1 41052...

Page 178: ...00 5 170 1 81 60 0900 5 110 5 110A 5 110B 8 12 16 90 SO FB400 REV 5 130 5 130A 5 130B 6 12 12 90 SO WA442PK 5 120 5 120A 5 120B 4 6 8 95 301 001 5 200 1 95 301 019 5 50 2 95 301 061 5 60 1 95 313 004...

Page 179: ...045 2 3 20 1 95 41045 3 3 30 1 95 41045 4 3 40 1 95 41045 5 3 50 1 95 41045 6 3 60 1 95 41045 7 3 70 1 95 41045 8 3 80 5 95 41045 9 3 90 1 95 41045 10 3 100 2 95 41045 11 3 110 1 95 41045 12 3 120 1 9...

Page 180: ...1 95 41059 101 1 90 5 1 1 RF 95 41059 103 1 90A 5 1A 1 RF 95 41059 105 1 90B 5 1B 1 RF 95 41059 107 1 90C 5 1C 1 RF 95 41059 109 1 90D 5 1D 1 RF 95 41059 111 1 90E 5 1E 1 RF 95 41065 101 5 30 1 95 41...

Page 181: ...equivalent substitutes are to be used for listed items without the prior written consent of Revere Supply Company Revere Supply Company will not accept responsibility for any equipment malfunction whe...

Page 182: ...Feb 20 13 11 14 9101...

Page 183: ...aft Offshore Elite 6 Container Pack K RF 1K 45 OE8V Life Raft Offshore Elite 8 Valise Pack L RF 1L 45 OE8C Life Raft Offshore Elite 8 Container Pack M RF 1M 45 AE4V Life Raft Aero Elite 4 Valise Pack...

Page 184: ...se Valve Medium Flow 2 4 70 95 41050 101 Valise Assy Offshore Elite 4 G 1 70A 95 41050 103 Valise Assy Offshore Elite 6 J 1 70B 95 41050 105 Valise Assy Offshore Elite 8 L 1 70C 95 41050 107 Valise As...

Page 185: ...g Assembly 1 9 160 41052 101 Container Assy Small See Figure 4 for breakdown BDFH 1 170 41054 101 Container Assy Large See Figure 4 for breakdown KM 1 180 40 15372001 Container Strap w crimp White Tab...

Page 186: ...FIGURE 2 CYLINDER VALVE ASSEMBLY June 2 08 11 18 9101...

Page 187: ...ylinder Valve Assy CO2 N2 Coastal Aero Elite 6 E RF 1E 95 41044 111 Cylinder Valve Assy CO2 N2 Coastal Aero Elite 8 F RF 1F 95 41044 113 Cylinder Valve Assy CO2 N2 Coastal Elite 4 Supersedes 1C G RF 1...

Page 188: ...FIGURE 3 INFLATION VALVE ASSEMBLY June 2 08 11 20 9101...

Page 189: ...04 5 90 95 41045 9 Fill Fitting Cap 1 100 95 41045 10 Safety Puncture Disk 2 110 95 41045 11 Safety Disk Retainer 1 120 95 41045 12 Decal Color Code 1 130 95 41045 13 Puncture Disk Retainer 1 140 95 4...

Page 190: ...FIGURE 4 CONTAINER ASSEMBLY July 13 11 11 22 9101...

Page 191: ...41055 1 Container Shell Large Top B 1 20 41053 2 Container Shell Small Bottom A 1 20A 41055 2 Container Shell Large Bottom B 1 30 42 41068 1 Label Elite Logo Container 1 5 40 42 41069 1 Label Elite I...

Page 192: ...FIGURE 5 SURVIVAL EQUIPMENT PACK June 2 08 11 24 9101 Please refer to Image List for component visuals...

Page 193: ...Signal Mirror 1 17 50 95 301 019 Paddles 2 18 60 95 301 061 Fishing Kit ABC 1 19 70 95 41142 101 Repair Kit 1 20 80 40 40318001 Raft Plug Small 1 90 40 05720019 Raft Plug Medium 1 100 40 05720023 Raf...

Page 194: ...R ASSY IMAGE No Fig 5 180 40 54051 Sponges 2 27 190 40 08304 Scissors ABC 1 28 200 95 301 001 Handpump 1 29 210 95 41080 1SH Owner s Manual 1 30 220 95 41059 20 Tie Line 120in 1 230 95 41078 1 Placard...

Page 195: ...t 95 326 003 FIG ITEM QTY 1 30 1 30A 4 5 ITEM 2 Fixed Inlet Check 5 Female Part 95 325 002 FIG ITEM QTY 1 40 1 ITEM 3 Rotating Inlet Check w Hose Part 95 325 003 FIG ITEM QTY 1 50 1 ITEM 4 Pressure Re...

Page 196: ...ITEM QTY 4 30 1 ITEM 6 Label Inflation Container Part 42 41069 1 FIG ITEM QTY 4 40 1 ITEM 7 Card Elite Data Panel Container Part 42 41070 1 Card Elite Data Panel Valise Part 42 41071 1 FIG ITEM QTY 4...

Page 197: ...ssembly Part 95 41143 101 FIG ITEM QTY 1 150 1 ITEM 10 Owner s Manual Elite Rafts Book Part 95 41080 1BK FIG ITEM QTY N A 1 ITEM 11 Light L6 Part 10 79 001A FIG ITEM QTY 1 200 1 ITEM 12 Knife Floating...

Page 198: ...lve Model 41045 Part 95 41045 101 FIG ITEM QTY 2 10 1 ITEM 14 Handflare Red Part 30 52900 FIG ITEM QTY 5 10 5 10A 2 3 ITEM 15 Parachute Signal Rocket Red Part 30 50672 FIG ITEM QTY 5 20 2 ITEM 16 Bail...

Page 199: ...101 FIG ITEM QTY 5 40 1 ITEM 18 Paddle Part 95 301 019 FIG ITEM QTY 5 50 2 ITEM 19 Fishing Kit Part 95 301 061 FIG ITEM QTY 5 60 1 ITEM 20 Repair Kit Part 95 41142 101 Small Plug 40 40318001 Medium Pl...

Page 200: ...TEM QTY 5 110 5 110A 5 110B 8 12 16 ITEM 22 Drinking Water 4 23oz pkg Part 90 SO WA442PK FIG ITEM QTY 5 120 5 120A 5 120B 4 6 8 ITEM 23 Food Rations 400 cal pkg Part 90 SO FB400 REV FIG ITEM QTY 5 130...

Page 201: ...5 51120 101 Expiration of Components Check every 3 years FIG ITEM QTY 5 160 1 ITEM 26 Whistle and Lanyard Assembly Part 80 900 FIG ITEM QTY 5 170 1 ITEM 27 Sponge Part 40 54051 FIG ITEM QTY 5 180 2 IT...

Page 202: ...5 301 001 FIG ITEM QTY 5 200 1 ITEM 30 Owner s Manual Part 95 41080 1SH FIG ITEM QTY 5 210 1 ITEM 31 Placard Survival Equipment Pack Part 95 41078 1 FIG ITEM QTY 5 230 1 ITEM 32 AA Batteries Part 10 7...

Page 203: ...Oct 21 16 9101 11 35 ITEM 33 Valve Overhaul Kit for Model 41045 Part 95 41046 101 FIG ITEM QTY 3 1A 1 ITEM 34 Card Aero Elite Data Panel Valise Part 45 41188 1 FIG ITEM QTY 1 80B 1 ITEM 35 ITEM 36...

Page 204: ...Feb 20 13 11 36 9101 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 205: ...SPARE PARTS LIST Feb 20 13 9101 12 1 12 Introduction 3 Image List 5 Tool Image List 21...

Page 206: ...Feb 20 13 12 2 9101 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 207: ...kdown for the purpose of ordering replacement parts It should not be used for any other purpose An image of each part is provided Each image has a corresponding Revere Supply Company part number and d...

Page 208: ...Feb 20 13 12 4 9101 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 209: ...IMAGE LIST Feb 20 13 9101 12 5 Description Part Number Vinyl Tape 1 White 10 TAPE 1 Gaffers Tape 4 Black 10 TAPE 4 Raft Tube Fabric Yellow 10 302 012...

Page 210: ...Feb 20 13 12 6 9101 Description Part Number Canopy Fabric Orange 10 302 013 Battery AA 1 5V 10 7524 L6 Light 10 79 001A Para Rocket Red 30 50672...

Page 211: ...Red 30 52900 Painterline Sachet Assembly 36 43007 101 Container Elite Bottom 40 LPCOAST B Coastal Elite 4 6 8 Offshore Elite 4 40 LP1 B Offshore Elite 6 8 Container Elite Top 40 LPCOAST T Coastal Eli...

Page 212: ...Feb 20 13 12 8 9101 Description Part Number Gasket Seal Strip 40 REV169 Scissors 40 08304 Strap with Crimp 40 15372001 Foam Block for Painterline 40 20883001...

Page 213: ...9101 12 9 Description Part Number Leak Stopper 1 Leak Stopper 3 Leak Stopper 5 40 40318001 40 05720019 40 05720023 Sea Anchor 40 45510001 Heaving Ring Assembly 40 45932001 Sleeve Crimp Protection 40...

Page 214: ...Feb 20 13 12 10 9101 Description Part Number Sponge 40 54051 Label Elite Logo 42 41068 1 Label Elite Inflation Instructions 42 41069 1 Label Elite Data Panel 42 41070 1...

Page 215: ...Feb 20 13 9101 12 11 Description Part Number Certificate with Vacuum Bag and Sticker 50 EL1001 Flashlight 50 REVRN4 Whistle 80 900 Meclizine 2 per pack 81 60 0900...

Page 216: ...Feb 20 13 12 12 9101 Description Part Number Emergency Food Bar 90 SO FBOOREV Emergency Water 90 SO WA44 2PK Handpump 95 301 001 PRV Plug 95 301 014...

Page 217: ...Feb 20 13 9101 12 13 Description Part Number Raft Paddle 95 301 019 Fishing Kit 95 301 061 Accelerator 5 fl oz 95 306 001ACC Adhesive 1 pint 95 306 001ADH...

Page 218: ...Feb 20 13 12 14 9101 Description Part Number Thread Red Nylon 90 311 004 Nylon Cord 1 16in 95 313 004 Pressure Relief Valve 95 324 003 Fixed Inlet Check Valve 95 325 002...

Page 219: ...Feb 20 13 9101 12 15 Description Part Number Rotating Inlet Check Valve with Hose 95 325 003 Topping Off Valve 95 326 003 Syphon Tube 95 326 005 Cylinder DOT3AL2015 176 in3 95 327 176...

Page 220: ...Feb 20 13 12 16 9101 Description Part Number Cylinder DOT3AL2216 235 in3 95 327 235 Cylinder DOT3AL2015 282 in3 95 327 282 Mooring Line 20ft 95 41042 10 Pull Cable Assembly 95 41045 19...

Page 221: ...45 101 Valve Overhaul Kit Model 41045 95 41046 101 Label Cylinder ID 95 41047 1 Elite Valise Assembly Offshore Elite 4 Offshore Elite 6 Offshore Elite 8 Coastal Elite 4 Coastal Elite 6 Coastal Elite 8...

Page 222: ...Feb 20 13 12 18 9101 Description Part Number Tie Line 120in 95 41059 20 Bailing Bucket 95 41065 101 Emergency Equipment Bag 95 41077 101 Placard Survival Equipment Pack 95 41078 1...

Page 223: ...Feb 20 13 9101 12 19 Description Part Number Elite Owner s Manual Booklet 95 41080 1BK Elite Owner s Manual Sheet 95 41080 1SH Starflash Signal MIrror 2in x 3in 95 51119 103 First Aid Kit 95 51120 101...

Page 224: ...0 9101 Label Elite Logo 45 81183 1 Label Elite Inflation Instructions 45 41184 1 Label Elite Data Panel 45 41188 1 Elite Valise Assembly Aero Elite 4 Aero Elite 6 Aero Elite 8 95 41050 113 95 41050 11...

Page 225: ...Feb 20 13 9101 12 21 TOOL IMAGE LIST Description Part Number Strap Tensioning Tool 40 04876009 Tool Crimper 40 04877009 Quick Connect Valve Charging Stem 40 338 005...

Page 226: ...Feb 20 13 12 22 9101 Description Part Number Bleed Down Tool 40 338 007 Spanner Wrench 45 338 009 Hand Roller 80 338 003 Diffuser Cap 5 Brass 95 301 017...

Page 227: ...Feb 20 13 9101 12 23 Description Part Number Diffuser Cap 4 Aluminum 95 301 018 Quick Disconnect Valve Charging Body 40 338 006 Socket 1 3 8 in 95 338 008 Puncture Disk Retainer Tool 95 338 010...

Page 228: ...Feb 20 13 12 24 9101 Description Part Number Inflation Valve Securing Fixture 95 338 014 Inflation Tool 95 41128 101 Deflation Tool 3 8 in 95 41129 101 O Ring Lubricant 95 DC 55...

Page 229: ...Feb 20 13 9101 12 25 Description Part Number O Ring Install Kit 95 EOIK34...

Page 230: ...Feb 20 13 12 26 9101 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 231: ...tificate A 3 page version of the certificate is provided to every service station Completion of this form is required at every service Copies of the form will then be sent to the appropriate group as...

Page 232: ...July 13 11 9101 A 2 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 233: ...al Upper Tube On Off Lower Tube On Off Floor EQUIPMENT ITEMS Item Checked Replaced Item Checked Replaced Instruction hand book Survival manual Bailer Hand Foot pump Flashlight spare bulbs Paddles Sea...

Page 234: ......

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