Retsch ABP 250 Manual Download Page 9

Page: 9 / 57

Notes on the Manual

CAUTION

C3.0015

Risk of injury

Improper modifications to the device



Improper modifications to the device can result in injuries.

•

Do not make any unauthorised changes to the device.

•

Only use the spare parts and accessories approved by Retsch
GmbH!

NOTICE

N2.0012

Changes to the device

Improper modifications



The conformity declared by Retsch GmbH with the European Directives

will lose its validity.



Any warranty claims will be terminated.

•

Do not make any modification to the device.

•

Use spare parts and accessories that have been approved by Retsch
GmbH exclusively.

Summary of Contents for ABP 250

Page 1: ...Retsch GmbH 42781 Haan Retsch Allee 1 5 Germany 05 12 2018 Version 0003 Manual Jaw crusher and sample divider combination unit ABP 250 Translation...

Page 2: ...2 Copyright Copyright by Retsch GmbH Retsch Allee 1 5 42781 Haan Germany...

Page 3: ...ng 16 4 Packaging Transport and Installation 17 4 1 Packaging 17 4 2 Transport 17 4 3 Temperature Fluctuations and Condensation 18 4 4 Conditions for the Installation Site 19 4 5 Electrical Connection...

Page 4: ...Removing and installing the feed hopper 44 7 1 2 Cleaning the feed hopper 44 7 2 Wear 45 7 2 1 Replacing the breaking jaws 46 7 2 2 Replacing the wearing plates 47 7 3 Maintenance 47 7 3 1 Lubricatin...

Page 5: ...Notes on the Manual 5...

Page 6: ...sch com on the pages for the specific device concerned Amendment status The document amendment 0003 of the Jaw crusher and sample divider combination unit ABP 250 manual has been prepared in accordanc...

Page 7: ...lasting personal injury The signal word DANGER is additionally used in the running text or in instructions WARNING W1 0000 Risk of life threatening or serious injuries Source of danger Possible conseq...

Page 8: ...rrectly and when following the instructions in this manual Safety Officer The operating company itself must ensure that people authorised to work on the device have read and understood all regulations...

Page 9: ...he device Only use the spare parts and accessories approved by Retsch GmbH NOTICE N2 0012 Changes to the device Improper modifications The conformity declared by Retsch GmbH with the European Directiv...

Page 10: ...structions For safety reasons repairs may only be carried out by Retsch GmbH or an authorised representative or by qualified service technicians In case of repair please inform the Retsch GmbH represe...

Page 11: ...ocesses Consider fire fighting measures tackling the effects of leaking substances possible radiation rescuing people first aid measures 1 8 Personnel qualification and target group of this manual Thi...

Page 12: ...sufficient instructions about the operation and maintenance of the system The user has received the manual has read and taken note of its contents and consequently has all the information required fo...

Page 13: ...calculated The Retsch applications laboratory will be happy to provide any further information you require Any other use is considered to be improper and can lead to damage to property and even to per...

Page 14: ...jaws used and the duration of grinding Excessive noise in terms of level and duration can cause impairments or lasting damage to hearing Suitable sound insulation measures must be provided or hearing...

Page 15: ...sample material 3 11 Grinding chamber volume 1 200 ml 3 12 Degree of hardness of the sample material The degree of hardness of the sample material should be above 3 on the Mohs scale to achieve effec...

Page 16: ...Technical Data 16 3 13 Installation drawing...

Page 17: ...Suspended loads If dropped the great weight of the device would result in serious injuries or death People must never stand below suspended loads NOTICE N4 0017 Damage to components Transport Mechani...

Page 18: ...frame using which the device can be lifted and transported with the help of lifting gear Move lifting gear such as a forklift under the base frame Slowly lift the device using the lifting gear and sta...

Page 19: ...amber and between moving jaws can cause serious injuries to hands Always operate the device with the feed hopper installed NOTICE N7 0021 Ambient temperature Temperatures outside the permitted range E...

Page 20: ...hing the values on the type plate Information about the required voltage and frequency of the device can be found on the type plate The device may only be connected to the power supply using the conne...

Page 21: ...rial number 5 Manufacturer s address 6 CE marking 7 Disposal label 8 Bar code 9 Power version 10 Mains frequency 11 Capacity 12 Amperage 13 Number of fuses 14 Fuse type and fuse strength In the case o...

Page 22: ...h live cables inside the housing An electric shock can result in burns cardiac arrhythmia respiratory arrest and cardiac arrest Always operate the device using a mains socket protected by a residual c...

Page 23: ...frame Place the ABP 250 onto the intended installation surface If the device is installed without the feet vibration absorbers it must be screwed to a level firm base Screw the ABP 250 to the base usi...

Page 24: ...the lubrication point W1 on the side of the device Switch the ABP 250 on idling Using the grease press press the right amount of grease into the lubrication point W1 Switch the ABP 250 off Lubricating...

Page 25: ...the sample material CAUTION C8 0010 Risk of burns or poisoning Varying sample properties The properties and therefore also the chemical reactivity of the sample can change during the grinding process...

Page 26: ...reaches the grinding chamber through the splash free hopper Grinding takes place in the wedge shaped shaft between the fixed crusher arm and the crusher arm that is moved by an eccentric shaft The fe...

Page 27: ...pen access to the grinding chamber Closed drawer can be inserted ABP 250 can be started accidental access is not possible C Collecting receptacle Collects the sample material C1 Lock for the collectin...

Page 28: ...8 part samples without rejection mechanism 5 litres per sub process 5 5 3 Control element and display Fig 7 Display with function keys Element Description Function L Function keys F1 to F4 F1 Start co...

Page 29: ...ng the gap width L Limit switch Stops the drive when the draw is opened N Collecting receptacle Collecting receptacle drawer collects the ground sample material O Drive motor Device drive P Hand wheel...

Page 30: ...cale 5 6 Settings 5 6 1 Adjusting the gap width Fig 10 Adjusting the gap width zero position Start the ABP 250 while the device is idling Unscrew the lock nuts F in a clockwise direction Unscrew the l...

Page 31: ...han 0 mm Where the minimum gap width is required open the gap just wide enough for the meeting of the two jaws to no longer be audible Any blockage that arises can cause damage to the mechanical compo...

Page 32: ...for adjusting the gap width NOTICE The maximum gap width is 30 mm Tighten the lock nut F in an anticlockwise direction Tighten the locating screw P in a clockwise direction 5 7 Opening and closing th...

Page 33: ...turning to the right Slide the collecting receptacle N into the base frame Z 5 8 Dust extraction Fig 16 Socket for dust extraction NOTICE Dust can be extracted using an industrial vacuum cleaner or ex...

Page 34: ...ncy stop switch 1 if you have not done so already Turn the ABP 250 off using the emergency stop switch 1 at the front of the device NOTICE The ABP 250 may only be stopped during normal operation when...

Page 35: ...005 RETSCH 0005 RETSCHBed ie n un gsanleitun gen Kap i telsammlun gen RS 300 XL 20 Bed ie n un g RS 300 XL 2020 M od ulM ahlb e h lter ei n setzen 7 mod _ 139022489 050 4_ 9 d o cx 54838 343 1 Fig 18...

Page 36: ...Operating the device 36 The safety pin L must be pulled backwards in order to insert the chute Inserting the part module Fig 21 Module for 8 part samples with clamps K K...

Page 37: ...e following F1 Start Press F1 to start the machine F2 Stop Press Sie F2 to stop the machine F3 Lock Press F3 to lock the housing In order to be able to use this function the cover must be completely c...

Page 38: ...n speed Press F1 to increase the rotation speed or F2 to reduce the rotation speed F1 1 rpm F2 1 rpm F4 Next next setting Pressing key F4 again takes you to the next point Fig 25 Settings screen 2 3 c...

Page 39: ...r starts up The appropriate collecting receptacle without outlet is required on the jaw crusher here Crush Sample Here the jaw crusher is used with simultaneous sample division F4 OK Settings are acce...

Page 40: ...Adding sample material CAUTION C10 0045 Damage to hearing A high noise level may arise depending on the type of the material the jaws used and the duration of grinding Excessive noise in terms of lev...

Page 41: ...le Depending on the density of the sample material or the filling level the filled collecting receptacle may be very heavy Due to its weight a filled collecting receptacle can cause personal injuries...

Page 42: ...s may occur when feeding a large quantity of big pieces of firmer sample material If the device is not switched off promptly in the event of blockages a motor protection switch turns the overloaded dr...

Page 43: ...lean the device under running water CAUTION C14 0031 Risk of injury Cleaning with compressed air When using compressed air for cleaning purposes dust and remnant of the sample material can be flung ar...

Page 44: ...ch the ABP 250 off Disconnect the ABP 250 from the power supply and secure to prevent it restarting Unscrew the M6 Allen screw DS Lift the feed hopper D up and out Assembling the feed hopper Slide the...

Page 45: ...n the feed hopper D using compressed air The feed hopper D can additionally be wiped out using a damp cloth and household detergent Place the feed hopper D back on the device and secure it using the M...

Page 46: ...crews QS of the jaw Q1 in the grinding chamber Remove the clamp and then take the jaw Q1 out of the grinding chamber Place the longer new jaw Q1 into the clamp of the grinding chamber with the polishe...

Page 47: ...P 250 must be regularly lubricated There are three lubrication points W1 W2 W3 on the device Use the supplied grease press for lubrication The following amounts of grease are needed after specific int...

Page 48: ...opper on the device 7 3 2 Checking the limit switch Fig 32 Checking the limit switch NOTICE The function of the limit switch L must be checked regularly every 6 months Conducting the limit switch chec...

Page 49: ...laration service has been correctly and fully completed Download the return form located in the download section Miscellaneous on the Retsch GmbH homepage http www retsch com downloads miscellaneous W...

Page 50: ...GmbH homepage http www retsch com under the heading Downloads of the device Information on wear parts and small accessories can be found in the Retsch GmbH general catalogue also available on the home...

Page 51: ...the business to business area to which this product is classified may no longer be disposed of with municipal or household waste To document this the devices are provided with the disposal label Fig 3...

Page 52: ...Disposal 51 label 21 51 regulations 51 Door closing 33 opening 33 Door clamps 33 Door lock 29 33 Drive motor 29 Dust extraction 33 cover 29 hose clamp 29 socket 33 E Electrical connection 20 Electroma...

Page 53: ...ation 26 Protective device 32 Protective equipment 13 Putting into service for the first time 24 Putting into service for the first time lubricating 24 R Range of application of the device 25 Rated po...

Page 54: ...ment 27 Voltage 20 W Warning 7 Information 8 Warranty claim 17 Warranty claims 9 Wear 43 45 Wear parts 50 Wearing plates 45 replacing 47 Weight 14 Workplace related emissions value 14 Wrong direction...

Page 55: ...55...

Page 56: ...56...

Page 57: ...Copyright Copyright by Retsch GmbH Retsch Allee 1 5 42781 Haan Germany...

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