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Moving under Load

When moving the gantry underload, the 
following instructions MUST be followed: 

    

This product can only be moved in the 
direction perpendicular to the beam

    

Directional locks must be used on the castors 
(perpendicular to the beam only)

    

The end user MUST make sure the center of 
gravity of the load is known and the lifting 
points are in such a way that the load is 
EQUALLY distributed, so the load generates a 
vertical pull to the beam.

    

The load is not allowed to swing

    

The floor must be smooth, flat, free from cracks 
or steps and the weather conditions should be 
safe for the operation (i.e. not when frost, ice or 
snow present)

    

A risk assessment and method statement are 
required to be completed by a competent 
person before moving the gantry under load

    

The gantry’s movement must be controlled at 
a slow speed, no sudden movements or high 
speeds are allowed. 

Fall Protection

When being used as part of a fall protection 
system the user must use a body harness and 
retractable device or shock absorber to EN355 that 
limits the maximum allowed force (M.A.F.) to 6kN. 
Winches used with the system should comply to 
EN1496:2017 or equivalent.

In the event of simultaneous goods and personnel 
combined lifting/ fall arrest or when being used as 
a fall arrest system in sub-zero and wet conditions 
contact the supplier as capacities may be reduced.

Only one person should be attached to each 
trolley in accordance with the notified working 
load limit (WLL). Each lift must be properly 
planned, and all weights clearly known along with 
the WLL and constraints of all personal fall arrest 
system components.  

The capabilities stated in the table below apply to 
standard range systems only. If unsure about your 
system consult serial labels, information filled in on 
page 27 or consult your supplier. Bespoke versions 
of the system are available tailored to specific 
lifting needs. These versions are designated with 
a ‘C’ at the end the product number on the serial 
label attached to each A-Frame and beam.

For custom designed gantries please contact your 
supplier for appropriate rating and capabilities.

Correct Operation

*Only Applicable to PORTA GANTRY systems being used in 
accordance with PD CEN/TS 16415:2013.  When being used in 
accordance with EN795:2012, the structure shall be limited to a 
maximum of one user in fall arrest. 

Application

Capacity

Goods [kg]

500

1000

2000

3000

Fall Arrest*

3 persons  3 persons  5 persons  5 persons 

Max. Combined Personnel  

Lifting Capacity [kg]

250

400

750

1000

This product has different ratings depending 
upon the application as detailed in the table 
below:

Summary of Contents for PGAS00500I

Page 1: ...REIDLIFTING COM Assembly Operation Guide PORTAGANTRY 500 3000...

Page 2: ...Inspection Maintenance 8 Regular Inspections Maintenance Repair Storage Transportation ATEX 9 ATEX Classification Zone 2 Classification Zone 1 Spark Formation Static Electricity Inspection Maintenanc...

Page 3: ...tion and cleaning Maintenance inspection and repair Transportation It is the responsibility of the end user to adhere to the Health Safety and accident prevention standards and legislation valid in th...

Page 4: ...actor The maximum capacity permitted by the personnel winch accessory used in conjunction with this product also needs to be considered Temperature Range This product can be operated in ambient dry te...

Page 5: ...he beam until you have checked that it has been attached correctly Don t allow the load to hit the system frame When winching only use one winch with each sheave and make sure they never cross paths w...

Page 6: ...nel combined lifting fall arrest or when being used as a fall arrest system in sub zero and wet conditions contact the supplier as capacities may be reduced Only one person should be attached to each...

Page 7: ...product Where required by regulation each installation must be approved by a qualified person Warning When using for fall protection only use one lifeline with each trolley sheave and make sure they n...

Page 8: ...original spare parts It is recommended that once inspected or repaired the device is marked with the date of the next inspection Inspections are instigated by the user If detailed information is requi...

Page 9: ...s mixtures are unlikely to occur or if they do occur are likely to do so only infrequently and for a short period only The product will have the following identification on the serial label As Standar...

Page 10: ...rollers stainless steel fasteners and therefore does not need to be earthed However the effectiveness of the conductivity during operation can be affected by a dirty tread or other environmental influ...

Page 11: ...11 PORTAGANTRY 500 3000 Notes...

Page 12: ...dle Strut Trolley Beam Adjustable Upright Trap Plate Leg Lockable Castors Leg Brace The PORTA GANTRY and its constituent components are described in the image below Appropriate PPE should be worn Glov...

Page 13: ...et and should include 2 x A Frames 1 Trolley Beam sometimes shipped separately Gantry Tool Set supplied as an option Ratchet handle 1 2 sq drive 24mm socket 24mm combination spanner 14mm long series a...

Page 14: ...the bolt positions 1 2 for the cheek plates Lay the two A Frames a beam length apart on a flat surface in line with each other with the castor wheels outward and brakes on Lay the beam on the A Frame...

Page 15: ...to overtighten At this stage it is useful to attach the lifting device to the trolley in order to avoid having to lift and attach when gantry is fully erect This avoids a working at height problem wh...

Page 16: ...fted from the center of the beam Beam height adjustment bolts 2 bolts on each upright Tighten all bolts to 27 Nm 20 ft lbs or until spring washers are fully depressed Assembly Instructions Insert and...

Page 17: ...17 PORTAGANTRY 500 3000 Variants Options...

Page 18: ...jack legs in the parked position as shown in figure 1 Position the gantry for the lift before setting the height with the jack Before lifting ensure all jacks are in the correct lifting position and a...

Page 19: ...upper bolt and nut washer assembly Ease tensioned strap aside re insert lower bolt and secure Repeat steps 2 8 on the second A Frame ensuring that the gantry uprights are vertical and the beam is hor...

Page 20: ...Dimensions A F C H G D B E Beam length Beam adjustment Clear operating span Height to lifting eye Height increment Height to top of beam Width Height to top of roller PORTAGANTRY A E B F C G H D...

Page 21: ...o assist with this activity a Geared Wheel or Ratchet system is provided for the larger gantries manual on smaller frames Standard Beam Length A mm Clear Operating Span C A 920 mm 2500 3000 3920 4570...

Page 22: ...4930 3730 2234 77 82 200 PGAS00500TC3 5027 6 x 200 3827 5347 5430 4230 2557 82 82 200 PGAS00500TC2 5527 8 x 200 3927 5848 5930 4330 2733 87 82 200 PGAS00500TC1 5829 9 x 200 4029 6149 6231 4431 2733 9...

Page 23: ...347 5430 4230 2557 82 82 200 PGAS02000TC2 5527 8 x 200 3927 5848 5930 4330 2733 87 82 200 PGAS02000TC1 5829 9 x 200 4029 6149 6231 4431 2733 90 82 200 WLL kg 3000 PGAS05000S 2410 5 x 150 1660 2730 281...

Page 24: ...ealth and safety practices within the company ISO 9001 2015 Specifies requirements for a quality management system for any organization that needs to demonstrate its ability to consistently provide pr...

Page 25: ...n EU 2016 425 The Queen s Award for Enterprise REID Lifting has been awarded this prestigious award on four occasions for design development and sale of lightweight portable and safe lifting solutions...

Page 26: ...2 3 2 8 Product labelling The following labels must be present on the product and must be legible 1 2 3 4 5 6 7 8 6 4 Dependant on the product purchased Ratchet varients will be labelled with label 8...

Page 27: ...mber The goods capacity WLL of the device The year of manufacture The standards to which the device is approved The ATEX rating of the product if applicable CE Marking Minimum braking load MBL Periodi...

Page 28: ...nquiries reidlifting com www reidlifting com Printed using environment friendly processes and materials All information herein is copyright protected by REID Lifting Ltd All company and product names...

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