REID LIFTING PGAS00500I Assembly & Operation Manual Download Page 2

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Correct Operation

Intended Use

Inspection Prior to Initial Operation

Inspection Before Starting Work

Maximum Capacity
Temperature Range

Notes for Correct Operation

Warning

Traversing the Load

Moving under Load

Fall Protection
Additional Notes for Correct Operation
Warning
IRATA

Inspection & Maintenance

Regular Inspections

Maintenance & Repair

Storage & Transportation

ATEX 9

ATEX

Classification [Zone 2]

Classification [Zone 1]

Spark Formation
Static Electricity
Inspection, Maintenance & Repair

Notes 11

Assembly Instructions

Variants & Options

Dimensions 20

Quality & Safety

Regulations, Standards & Directives
Accreditations
Conformité Européenne [CE]
The Queen’s Award for Enterprise

Testing
Language

Product IPR

Product Labelling

Inspection Record

Contents

Summary of Contents for PGAS00500I

Page 1: ...REIDLIFTING COM Assembly Operation Guide PORTAGANTRY 500 3000...

Page 2: ...Inspection Maintenance 8 Regular Inspections Maintenance Repair Storage Transportation ATEX 9 ATEX Classification Zone 2 Classification Zone 1 Spark Formation Static Electricity Inspection Maintenanc...

Page 3: ...tion and cleaning Maintenance inspection and repair Transportation It is the responsibility of the end user to adhere to the Health Safety and accident prevention standards and legislation valid in th...

Page 4: ...actor The maximum capacity permitted by the personnel winch accessory used in conjunction with this product also needs to be considered Temperature Range This product can be operated in ambient dry te...

Page 5: ...he beam until you have checked that it has been attached correctly Don t allow the load to hit the system frame When winching only use one winch with each sheave and make sure they never cross paths w...

Page 6: ...nel combined lifting fall arrest or when being used as a fall arrest system in sub zero and wet conditions contact the supplier as capacities may be reduced Only one person should be attached to each...

Page 7: ...product Where required by regulation each installation must be approved by a qualified person Warning When using for fall protection only use one lifeline with each trolley sheave and make sure they n...

Page 8: ...original spare parts It is recommended that once inspected or repaired the device is marked with the date of the next inspection Inspections are instigated by the user If detailed information is requi...

Page 9: ...s mixtures are unlikely to occur or if they do occur are likely to do so only infrequently and for a short period only The product will have the following identification on the serial label As Standar...

Page 10: ...rollers stainless steel fasteners and therefore does not need to be earthed However the effectiveness of the conductivity during operation can be affected by a dirty tread or other environmental influ...

Page 11: ...11 PORTAGANTRY 500 3000 Notes...

Page 12: ...dle Strut Trolley Beam Adjustable Upright Trap Plate Leg Lockable Castors Leg Brace The PORTA GANTRY and its constituent components are described in the image below Appropriate PPE should be worn Glov...

Page 13: ...et and should include 2 x A Frames 1 Trolley Beam sometimes shipped separately Gantry Tool Set supplied as an option Ratchet handle 1 2 sq drive 24mm socket 24mm combination spanner 14mm long series a...

Page 14: ...the bolt positions 1 2 for the cheek plates Lay the two A Frames a beam length apart on a flat surface in line with each other with the castor wheels outward and brakes on Lay the beam on the A Frame...

Page 15: ...to overtighten At this stage it is useful to attach the lifting device to the trolley in order to avoid having to lift and attach when gantry is fully erect This avoids a working at height problem wh...

Page 16: ...fted from the center of the beam Beam height adjustment bolts 2 bolts on each upright Tighten all bolts to 27 Nm 20 ft lbs or until spring washers are fully depressed Assembly Instructions Insert and...

Page 17: ...17 PORTAGANTRY 500 3000 Variants Options...

Page 18: ...jack legs in the parked position as shown in figure 1 Position the gantry for the lift before setting the height with the jack Before lifting ensure all jacks are in the correct lifting position and a...

Page 19: ...upper bolt and nut washer assembly Ease tensioned strap aside re insert lower bolt and secure Repeat steps 2 8 on the second A Frame ensuring that the gantry uprights are vertical and the beam is hor...

Page 20: ...Dimensions A F C H G D B E Beam length Beam adjustment Clear operating span Height to lifting eye Height increment Height to top of beam Width Height to top of roller PORTAGANTRY A E B F C G H D...

Page 21: ...o assist with this activity a Geared Wheel or Ratchet system is provided for the larger gantries manual on smaller frames Standard Beam Length A mm Clear Operating Span C A 920 mm 2500 3000 3920 4570...

Page 22: ...4930 3730 2234 77 82 200 PGAS00500TC3 5027 6 x 200 3827 5347 5430 4230 2557 82 82 200 PGAS00500TC2 5527 8 x 200 3927 5848 5930 4330 2733 87 82 200 PGAS00500TC1 5829 9 x 200 4029 6149 6231 4431 2733 9...

Page 23: ...347 5430 4230 2557 82 82 200 PGAS02000TC2 5527 8 x 200 3927 5848 5930 4330 2733 87 82 200 PGAS02000TC1 5829 9 x 200 4029 6149 6231 4431 2733 90 82 200 WLL kg 3000 PGAS05000S 2410 5 x 150 1660 2730 281...

Page 24: ...ealth and safety practices within the company ISO 9001 2015 Specifies requirements for a quality management system for any organization that needs to demonstrate its ability to consistently provide pr...

Page 25: ...n EU 2016 425 The Queen s Award for Enterprise REID Lifting has been awarded this prestigious award on four occasions for design development and sale of lightweight portable and safe lifting solutions...

Page 26: ...2 3 2 8 Product labelling The following labels must be present on the product and must be legible 1 2 3 4 5 6 7 8 6 4 Dependant on the product purchased Ratchet varients will be labelled with label 8...

Page 27: ...mber The goods capacity WLL of the device The year of manufacture The standards to which the device is approved The ATEX rating of the product if applicable CE Marking Minimum braking load MBL Periodi...

Page 28: ...nquiries reidlifting com www reidlifting com Printed using environment friendly processes and materials All information herein is copyright protected by REID Lifting Ltd All company and product names...

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