Regency CB40E-LP12 Owners & Installation Manual Download

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City Series CB40E-12

maintenance

Valve Replacement

Important:

Always shut off gas supply/120 volt power prior to servicing

the gas valve.

1. Turn off unit and allow to cool to room temperature.

2. Remove outer enamel or steel panels—see instructions in the panel removal

section in this manual

3. Remove outer safety glass panels and inner panels (firebox glass)–see

instructions in this manual.

4. Remove all media and logs (if installed) — set aside.

5. Remove inner base panel.

7. Remove 16 screws in locations shown below.

8. Lift valve tray out partially and disconnect flexible gas connection on the

valve inlet side, remove valve tray- replace with new valve tray.

9. Reverse steps 6-1 to complete.

Inner base

panel

Remove 16 screws securing valve tray

CB40E shown

6. Loosen 4 screws in locations shown below (2 at front and 2 at rear)—slide

burner to the left away from the orifice and lift out.

Front

screw locations

Back screw locations

Summary of Contents for CB40E-LP12

Page 1: ...ns If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier Warning Fire or explosion Hazard failure to follow safety warnings exactly could result in serious injury death or property damage 920 564 FPI FIREPLACE PRODUCTS INTERNATIONAL LTD 6988 Venture St Delta BC Canada V4G 1H4 08 04 22 Sa...

Page 2: ...a contrasting background located adjacent to the controlling device or in an equally conspicuous position where the instruction can be easily read April 22 14 Created draft Double sided Material Synthetic Paper Size 5 965 W x 5 71 H Color As shown in artwork DANGER HOT GLASS WILL CAUSE BURNS DO NOT TOUCH GLASS UNTIL COOLED NEVER ALLOW CHILDREN TO TOUCH GLASS A barrier designed to reduce the risk o...

Page 3: ... s installation instructions and local codes if any In the absence of local codes follow the current National Fuel Gas Code ANSI Z223 1 and the current National Electrical Code ANSI NFPA 70 in the U S A and the current CAN CGA B149 Gas Installation Code and the current Canadian Electrical Code CSA C22 1 in Canada This Regency mobile manufactured home listed appliance comes factory equipped with fo...

Page 4: ... the appliance s connected to the venting system are located and other spaces of the building 4 Close ﬁreplace dampers 5 Turn on clothes dryers and any appliance not connected to the venting system Turn on any exhaust fans such as range hoods and bathroom exhausts so they are operating at maximum speed Do not operate a summer exhaust fan 6 Follow the lighting instructions Place the appliance being...

Page 5: ...ions Rigid Pipe 4 x 6 5 8 102 mm x 168 mm 60 Horizontal Terminations Rigid Pipe 4 x 6 5 8 102mm x 168mm 61 Vertical Terminations Rigid Pipe 4 x 6 5 8 102mm x 168mm 62 Venting Arrangement for Vertical Terminations Straight Vertical Venting and or with a Max of Two 2 90o Elbows 1 90o 2 45o 63 Vertical Terminations Rigid Pipe 4 x 6 5 8 102mm x 168mm 64 Horizontal Termination 4 x 6 5 8 102mm x 168mm V...

Page 6: ...d Home Construction and Safety Standard Title 24 CFR Part 3280 in the United States or when such a standard is not applicable ANSI NCSBCSA225 1 NFPA501A Manufactured Home Installations Standard orANSI A119 2 ou NFPA501C Standard for Recreational Vehicles This appliance is only for use with the type s of gas indicated on the rating plate and may be installed in an aftermarket permanently located ma...

Page 7: ...s will appear as inches metric mm throughout this manual The inches are rounded to the nearest 1 16 when converted when greater accuracy is required use the metric dimensions Note These units are non load bearing Note Electrical connection on left hand side of the appliance A metal receptacle box is supplied installed with the appliance to make all 120 volt electrical connections ...

Page 8: ...to top or rear vent per manual instructions and the insulation discarded Venting YES NO Are the venting components approved for the unit installed Does the venting configuration comply with venting diagrams Is venting installed and secured and are clearances for the vent pipe and termination cap maintained If applicable was a 1 4 rise maintained for every foot of horizontal run Was the termination...

Page 9: ...ter on the proper setting after running the unit for 20 minutes If applicable were the surround and trims installed according to the manual Was the operation of the fan lights if installed and flame modulation checked Customer Tutorial and Presentation YES NO Is the customer confident operating the new gas appliance and aware of all the features on the remote Confirm that the rating and lighting p...

Page 10: ...DIVIDUALS OUT OF THE ROOM AND AWAY FROM HOT SURFACES Important Message SAVE THESE INSTRUCTIONS City Series Direct Vent Fireplaces must be installed inaccordancewiththeseinstructions Carefullyread all the instructions in this manual first Consult the authority having jurisdiction to determine the need for a permit prior to starting the installation It is the responsibility of the installer to ensur...

Page 11: ... operating the appliance 7 To prevent injury do not allow anyone who is unfamiliarwiththeoperationtousethefireplace 8 Wear gloves and safety glasses for protection while doing required maintenance 9 Be aware of electrical wiring locations in walls and ceilings when cutting holes for termination 10 Under no circumstances should this appliance be modified Parts that have to be removed for servicing ...

Page 12: ...s performed you must disconnect the power and shut off gas to the appliance Diagram 1 4 The unit will turn on 5 Reset the system as follows a Turn the system off by pressing the ON OFF button on the remote b Wait 5 minutes then repeat the process from step 2 Lighting Procedure Continuous Pilot Intermittent Pilot CPI IPI selection See remote control instructions for details NOTE The first try for i...

Page 13: ... bâtiment Appelez immédiatement votre fournisseur de gaz depuis un téléphone extérieur Suivez les instructions du fournisseur Si vous ne pouvez pas rejoindre le fournisseur appelez le service incendie C N utilisez pas cet appareil s il a été plongé dans l eau même partiellement Faites inspecter l appareil par un technicien qualifié et remplacez tout élément du système de contrôle ou de commande qu...

Page 14: ...he receiver instruction marked The receiver will beep three times when ready to synchronize with a transmitter Install three AAA batteries in the battery bay at the base of the transmitter fig 3 Press the ON button The receiver s command is accepted and sets to the particular code of that transmitter The system is now initialized The receiver may be independent or integral to the IFC hearth appli ...

Page 15: ...l the flame is turned off The Up Arrow Key will increase the flame height each time it is pressed If the Up Arrow Key is pressed while the system is on but the flame is off the flame will come on in the high position Fig 7 8 A single beep will confirm reception of the command Fig 7 Fig 8 Room Thermostat Transmitter Operation The Remote Control can operate as a room thermostat The thermostat can be...

Page 16: ...d can be adjusted through six 6 speeds To activate this function use the Mode Key fig 1 to index to the fan control icon Fig 13 Use the Up Down Arrow Keys fig 1 to turn on off or adjust the fan speed fig 14 A single beep will confirm reception of the command Figure 13 Figure 14 Remote dimmer control Light The auxiliary function controls the AUX power outlet by the dimmable light control To activat...

Page 17: ...ly changed from an intermittent pilot ignition system IPI to a continuous pilot ignition system CPI by using remote control as noted above The benefits of having as CPI are as follows Keeps venting primed for trouble free start up under colder weather conditions or inversions Keeps the unit glass warm which decreases the amount of condensa tion on start up Provides owners with flexibility to choos...

Page 18: ...h the left right slides as shown below The battery compartment will be pushed out slightly to allow to easily extract it Extract the battery compartment from the remote receiver battery holder Close the right slide Keeping the battery compartment pressed in close the left slide Proflame II Battery Holder Battery Replacement Battery Pack up if 120 Volt Power is lost IMPORTANT Non Power Vent Model I...

Page 19: ...pad to allow access to the IFC cover 3 Locate the 2 screws on the IFC cover and remove the cover to access the IFC 4 Locate the WIFI dongle connection X0A on the side of the IFC 5 Line up the tabs on the dongle with the notches on the IFC connection and insert the cable into the connection 6 Apply Velcro strips to the bottom of the dongle and to the side of the IFC bracket 7 Place the dongle onto ...

Page 20: ...ng of glass WARNING GLASS HANDLING We recommend using the glass vacuum holders supplied by the manufac turer Lower the glass to rest in a safe place this is to prevent damage to the glass edges Extra care must be taken when removing installing the glass Breakage or damage to the edge of the glass which occurs as a result of careless handling will not be covered under warranty We recommend handling...

Page 21: ... to better illustrate the install this area is not visible when installing glass 4 With front panel installed proceed to install the side panel s Identify the left and right side panels before installing Facing the front of the unit the right panel will show an arrow pointing to the front of the unit as shown in the diagram below Note After the side panel has been adjusted so it is installed at 90...

Page 22: ...i tion Push side glass panel firmly to back wall until springs are compressed then close clamps Important Prior to installing the inner glass ensure that there is no media present in the bottom channel as this can cause damage to the glass Remove any media from bottom channel prior to installing the glass WARNING GLASS HANDLING We recommend using the glass vacuum holders supplied by the manufac tu...

Page 23: ...e front panel in position secure in place by closing the 3 lower clamps and 4 upper clamps Open clamps to release pressure on the springs Press glass vacuum clamps part 948 078 pair in open position firmly onto surface of glass Bring handles together to close Open Closed 7 Return to the side panel s and release the upper and lower clamps The springs will release and push the glass side panel forwa...

Page 24: ...he GlassInstallation section REPLACEMENT GLASS CB40E Outer Safety Glass Front Tempered Part 940 438 P Outer Safety Glass Right Side Tempered Part 940 439 P Outer Safety Glass Left Side Tempered Part 940 440 P Inner Glass Front Ceramic Part 940 436 P Inner Glass Side Ceramic Part 940 437 P Maintenance Instructions 1 Always turn off the gas valve before cleaning Forrelighting refertolightinginstruct...

Page 25: ...irectly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless upon insp...

Page 26: ...lope Never vent to another room or inside a building Make sure that the vent is fitted as per Venting instructions 4 Inspecttheventingsystemannuallyforblockage and any signs of deterioration 5 Venting terminals shall not be recessed into a wall or siding 6 Any safety glass removed for servicing must be replaced prior to operating the appliance 7 To prevent injury do not allow anyone who is unfamil...

Page 27: ...as shown below Minimum opening height must be 1 1 2 38 mm measured from top of enclosure to the ceiling and must be in open in front and both sides to meet the minimum 120 square inches free open air requirement Ventilation Opening Locations The following are examples of how the ventilation openings may be placed above the fireplace If using the optional heat wave kit this does not reduce the size...

Page 28: ... to prevent heat from escaping anywhere above through the enclosure other than the required grill ventilation openings Internal chase When installing as an internal chase framing installation regardless of where appliance is placed within the home requires the use of either drywall or other means such as plywood on the rear wall of the chase to eliminate heat escaping into the rear wall cavity If ...

Page 29: ... for clearances and floor protection before actually installing this appliance Have an authorized inspector dealer or installer review your plans before installation Note For vent terminations refer to Exterior Vent Termination Locations section Unit Assembly Prior to Installation Before you start The CB40E has only 2 standoffs at the back that need assembly before installation WARNING Risk of Fir...

Page 30: ... From top of enclosure H Convection Air outlet 120 sq inches min Top front or side of enclosure I Enclosure Depth min 19 483mm Minimum inside dimensions J Opening Height 15 1 16 383mm Bottom Top of Fireplace Opening K To Ceiling min All 3 sides 1 1 2 38mm To Top of Ceiling L Chase Enclosure min 63 1600mm From base of unit floor M Clearance to sprinkler head Min 36 914mm Perpendicular from chase gr...

Page 31: ...ation grills can never be placed behind the appliance Clearances Floor to ceiling with top opening Low framing with vents in front 2 sides or top Full framing with low vents in front or 2 sides Full framing with vents in front or 2 sides K C I A1 A D L J H B L I C D A1 A J G G H H H B H I C G A A1 G D J L H H B H I A1 A D C J G G L H H B H ...

Page 32: ...mm Stud Stud Stud Stud 40 1016 mm Chase Vent C40 Chase Vent Framing Clearances Opening for vent 4 4 5 102mmx114mm Min 42 25 1073 mm Framed opening must be between 4 102mm and 4 5 114mm tall andatleast42 25 1073mm wide to accommodate the chase vent The top of the chase vent opening must be 3 or less from the top of the chase enclosure 40 1016 mm Chase Vent ...

Page 33: ...ies CB40E 12 33 installation Drywall HeaderStud C40 Chase Vent Finish Detail Finish edges of drywall with trim or corner bead Edge finish must not decrease opening area below 130in 3 25 x 40 or 83 mm x 1016 mm ...

Page 34: ...g Clearances Page Screw Chase vent to Framing Use at least 3 sets of screws to keep the vent flat against framing Frame wall with finishing material If necessary mark where the chase vent is located before fixing drywall in place Cut hole in finishing material around inside of chase vent Finish edges around opening Drywall ...

Page 35: ...n all installations and is designed to keep the enclosure cool In this application both the flange and screws to secure the grills are exposed as this grill is designed to be installed after the finished facing has been placed on the wall To install the front grill frame an opening of 4 3 8 H x 39 1 8 W 111mmm H x 994mm W The finished facing material should be attached and be the same size as the ...

Page 36: ...ENDED FRAMING KIT 2 The finished facing material should be attached and be the same size as the framed opening to eliminate gaps 3 Installtheventwith2screwsfromthefrontthroughthelouversasshown Maximum 3 76mm from top of enclosure 8 5 16 211mm 8 5 16 211mm 1 CITY SERIES A B C B A C Optional Side Grill Installation Part 656 992 Set of 2 Black Unit may not be exactly as shown but the drawing dipicts ...

Page 37: ...own in the diagram on the right Mantel Leg Clearances Combustible mantel leg clearances as per diagram 2 12 6 4 8 10 0 14 9 229 m 15 1 16 383 mm 10 20 26 Top of Fireplace Opening 12 305 mm 1 2 13 mm Drywall wood wood panel etc 5 1 8 130 mm To Bottomof Fireplace Opening 12 305 mm MANTEL LEG 8 1 2 216 mm CB40E 3 sided ...

Page 38: ...line Height 56 1 4 1429mm Note A combined minimum of 120 square inches of open area is required for the convection air outlet to cool the enclosure Ensure clearances for Convection Air Outlets are met See clearances CB40E 3 sided in this manual as there are different methods as to how this can be achieved Note Only basic framing dimensions are shown The framing may also extend beyond the appliance...

Page 39: ...xcept part 656 371 Step 22 is not required Note Unit nailing strips are not required and can be recycled when using the framing kit 1 Start with the unit away from the wall install Part A x2 to the back of the unit with 2 screws on each side Note the correct orientation of part A as there is a left and a right See diagram below Part A Install Orientation to Unit Screw Locations t to oo ol lt ti ip...

Page 40: ...that the unit is level from front to back and side to side and Parts A B are square Secure the unit with framing to the wall studs with 2 1 2 3 64 mm 76 mm wood screws Use 8 screws and secure to 4 studs minimum Install vent ing before proceeding further with framing kit construction Refer to manual for venting instructions 5 Install one screw lower screw position into B1 and B2 Hang the pre assemb...

Page 41: ...elow Attach Part O x2 and Q x2 to Part B2 B2 B3 must be secured to framing studs with a minimum of 8 screws Install screw to set height for panel install 11 Attach Part B3 to extended LEFT and RIGHT sides with two screws on each side from the front 12 Secure B3 to the wall studs with 2 1 2 3 64 mm 76 mm wood screws Use 8 screws and secure to 4 studs minimum Attach Part O x2 to Part B3 Part B3 Part...

Page 42: ...p 4 bottom 17 Position Part M x2 to nest in behind Part I x2 and secure to Part I with 3 screws each and Part L with 4 screws each See 2 drawings shown below noting orientation of Part M Attach Part I x2 to Part S H Attach Part M x2 to Part L Part I screw holes located on the side Attach Part L x2 to LEFT and RIGHT sides 14 Secure Part Q to top Part S with 1 screw each Part L Part M Part H Part Q ...

Page 43: ... cover install Extended framing kit bottom cover install Bottom cover Top Part O 18 Swing Top Part O out from B3 20 Attach corner brace Part P to the LEFT side and Part H with 4 screws from the top 21 Attach the opposite corner brace Part P to the RIGHT side and Part H with 4 screws from the top Swing Parts O out and attach Attach Part P Left to the LEFT SIDE H1 Attach Part P Right to the RIGHT SI...

Page 44: ...t Overall Dimensions Width 60 1 2 1537 mm Depth 18 11 16 475 mm Height min 80 2032 mm max 10 3 05 m Compact Kit Overall Dimensions Width 48 7 16 1230 mm Depth 18 11 16 475 mm Height min 80 2032 mm max 10 3 05 m Min Max Height measured from base of appli ance finished floor Botto Bottom cover RIGHT SIDE LEFT SIDE I I S L pre assembled pre assembled M M H I Bottom cover Q O B3 B2 J A A O O O J B1 ...

Page 45: ...electrical components Note It is acceptable to use a high temperature silicone sealant to adhere drywall to lower access cover panel The appliance is designed to be used with 1 2 in wall sheathing materials such as drywall plywood wood composites or non combustible materials Thicker materials may be used Refer to facing and finishing details in this manual Facing Material Facing and or finishing m...

Page 46: ...bove this will change the clearances within the enclosure causing the enclosure to overheat It is vital that all the hot air from within the enclosure exits through the ventilation openings only Ensure that the ventilation openings are made as such to prevent debris objects from falling into the enclosure Warning DO NOT cover or place objects in front of the ventilation opening air outlet s 4 Comb...

Page 47: ...es painted on unit Glue can be used as an alternative Max 3 76 mm To Top of Enclosure 2 120in min Chase vent opening includes 1 2 drywall 117 mm 130 mm 914 mm Max 2 x 4 stud Max 2 x 4 stud CB40 Typical Installs MAXIMUM TV RECESS FLUSH TV WITH HEARTH 5 8 4 117 mm maximum TV recess using 1 2 13 mm drywall Flush wall TV recess using 1 2 13 mm drywall Max 36 Hearth 1 8 Max 5 Mantle 5 8 Max 4 TV recess...

Page 48: ... barrier glass and side glass panels if installed see manual for instructions 2 Remove drywall finishing trim by loosening 2 screws recycle trim CV40E Glass Trim Black Glass Installation Side panel Outer safety glass Glass Remove drywall trim 3 Carefully maneuver side trim piece into position sliding it from the front until the tabs on the side of the trim click into place with the unit 2 screws 4...

Page 49: ...earth legs with the front hearth section Ensure the thumb screw is located facing the inside of the hearth and towards the top the hearth Bottom of hearth Thumbscrew location 3 Secure the leg with 2 screws on each side 4 screws total 4 Repeat on other side tooltip 5 10 leveling legs must be installed to the hearth See diagram below Min hearth height w o feet 8 1 2 216 mm Max hearth height 11 1 2 2...

Page 50: ...t bottom 7 If using hearth panel kit glass hearth top remove removable trim 5 pieces from the unit prior to sliding hearth into position Loosen screws from inside the unit to remove trim UHPRYDEOH WULP UHPRYDEOH WULP 9 Temporarily place the hearth top finishing materials on top of the hearth and adjust height of the hearth by adjusting the leveling legs to ensure that the hearth top finishing mate...

Page 51: ...ety barrier glass if already installed See manual for detail instructions 2 Remove screw from hearth and retain install edge cover securing with screw previously removed from hearth 4 Install the glass hearth top 3 pieces in total apply a bead of silicone to the top of the hearth framing before placing the three pieces of glass in place Handle glass carefully Extended Hearth Glass Top Installation...

Page 52: ...ed above meter regulator assembly 36 914 mm J Clearance to service regulator vent outlet 36 914 mm K Clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance 12 305 mm 9 229 mm L Clearance to a mechanical air supply inlet 3 91cm above if within 10 3m horizontally 72 1829 mm 36 914 mm b M Clearance above paved sidewalk or a paved driveway located o...

Page 53: ...lvanized N A N A 4D7A N A N A N A N A Adjustable Length 7 Black N A N A 4D7AB N A N A N A N A Extension Pipe 8 1 2 Galvanized 46DVA 08A N A N A N A N A N A N A Extension Pipe 8 1 2 Black 46DVA 08AB N A N A N A N A N A N A Adjustable Length 12 Galvanized N A N A 4D12A N A SV4LA12 TC 4dLSI N A Adjustable Length 12 Black N A N A 4D12A N A SV4LBA12 TC 4dLSIB N A Extension Pipe 16 Galvanized 46DVA 16A ...

Page 54: ...14 46DVA SNK14 N A N A N A N A TM 4ST14 N A Snorkel Termination 36 N A N A N A N A N A TM 4ST36 N A FPI 946 506 P Vent Guard Optional for AstroCap 946 205 Vinyl Siding Shield for Riser Vent Terminal 510 994 Rigid Pipe Adaptor Must use with all rigid piping 946 208 P Vent Guard Optional for Riser Vent Terminal 640 530 P Riser Vent Terminal 946 523 P AstroCap Horizontal Cap 946 206 Vinyl Siding Stan...

Page 55: ...sed Batteries are only used if power is lost within the home and serve as a secondary power source Insert the 4 AA type batteries in the battery compartment with the correct polarity 6 Place the slider into the cover plate 7 Put the Battery Holder switch in the OFF position to allow correct lineup for slider switch 8 Make sure the Battery Holder and cover plate words ON and UP are on the same side...

Page 56: ...ces can reduce the operative distance of the device Make sure to attach the adapter in a level plane without any distortion Proceed as follows Detach the adapter from the body of the remote control see Fig A Position the adapter on the wall mark the points for the fixing holes and drill the wall Fix the adapter on the wall using the mounting hardware supplied with the remote control Insert the rem...

Page 57: ... 1 Remove the safety glass and firebox glass see instructions in this manual 2 Remove the screws that hold the vent restrictor plate in place see Diagram 1 3 Adjust the vent restrictor plate to the required vent restrictor position as per the diagrams shown 4 Once the vent restrictor plate is in the required position secure with screws Vent Restrictor Position Vent Restrictor Positions Set 0 Full ...

Page 58: ...irect Vent Gas Fireplace has been tested and listed as a direct vent heater system by Warnock Hersey Intertek The location of the termination cap must conform to the requirements in the Vent Terminal Locations diagram in Exterior Vent Termination Locations section Regency Direct Vent Flex System Termination Kits includes all the parts needed to install the CB40E using a flexible vent FPI Kit Lengt...

Page 59: ...mbinations of vertical runs with horizontal terminations using one 90o two 45o elbows equal one 90o elbow Note Must use optional rigid pipe adapter Part 510 994 when using Rigid Pipe Venting Systems Maintain clearances to combustibles as listed in Clearances section Horizontal vent must be supported every 3 feet Firestops are required at each floor level and whenever passing through a wall A vent ...

Page 60: ... 9 229mm 10 11 1 2 254 292 mm 12 305mm 9 14 1 2 229 368 mm 11 14 5 8 279 371mm Adj Pipe 15 23 1 2 381 597 mm 17 24 432 610mm Adj Pipe Adj Pipe Length Horizontal Termination Cap Wall Thimble Vinyl Siding Standoff Optional Rigid Pipe Adapter o 90 Elbow Pipe Length This product has been evaluated by Intertek for using a Rigid Pipe Adaptor in conjunction withDuraventDirect Vent SelkirkDirect Temp Amer...

Page 61: ...ly be used up to 10 feet otherwise rigid venting must be used Horizontal Venting with Two 2 90o Elbows One 90o elbow Two 45o elbows Option V H H1 With these options maximum total pipe length is 30 feet with minimum of 6 feet total vertical and maximum 8 feet total horizontal Pleasenoteminimum 1 foot between 90o elbows is required A 1 Min 2 Max B 2 Min 4 Max C 3 Min 5 Max D 4 Min 6 Max E 5 Min 7 Ma...

Page 62: ...12 2 5 0 76 over 10 12 to 11 12 3 25 0 99 over 11 12 to 12 12 4 1 22 over 12 12 to 14 12 5 1 52 over 14 12 to 16 12 6 1 83 over 16 12 to 18 12 7 2 13 over 18 12 to 20 12 7 5 2 29 over 20 12 to 21 12 8 2 44 Pipe Length Vertical Terminal Storm Collar Flashing Ceiling Firestop Rigid Pipe Adapter This product has been evaluated by Intertek for using a Rigid Pipe Adaptor in conjunction with Duravent Di...

Page 63: ...3 feet Firestops are required at each floor level and whenever passing through a wall Must use optional rigid pipe adaptor Part 510 994 when using rigid pipe vent systems Refer to the Vent Restrictor Position section for details on how to change the vent restrictor from the factory setting of Set 0 through to Set 3 if required Maximum 37 ft 11 2m Minimum 8 6 2 6m Min 56 1 4 1429mm Minimum length o...

Page 64: ...vel and whenever passing through a wall Must use optional rigid pipe adaptor Part 510 994 when using rigid pipe vent systems Vertical Venting with Three 3 90o Elbows One 90o elbow Two 45o elbows V H1 H V1 Option V H H1 V V1 With these options max totalpipelength is 30 feet with min of 10 feet total vertical and max 8 feet total horizontal Please note min 1 foot between 90o elbows is required A 1 M...

Page 65: ...isting inner and outer flue collar Fasten to the outer collar only with the 3 supplied screws drilling pilot holes will make this easier 4 Level the fireplace and fasten it to the framing using nails or screws through the top and side nailing strips Diagram 1 Note For best results and optimum performance with each approved venting system it is highly recommended to apply Mill Pac sealant supplied ...

Page 66: ...there are markings on the cap indicating which way is up This will position the termination cap with proper down slope for draining water Fasten the cap to the outer wall with the 4 supplied screws 6 Pull the centre inner and outer flex liner out enough to slip over the flue collars of the fire place You may wish to cut the liner shorter to make it more workable Do not bend liner more than 90o The...

Page 67: ...and twist lock for a solid connection Note a Twist lockprocedure Fourindentations located on the female ends of pipes and fittings are designed to slide straight onto the male ends of adjacent pipes and fittings by orienting the four pipe indentations so theymatchandslideintothefourentryslots on the male ends Diagram 1 Push the pipe sections completely together then twist lock one section clockwis...

Page 68: ...on and sealed 5 Cut a hole in the roof centered on the small drilled hole placed in the roof in Step 2 The hole should be of sufficient size to meet the minimum requirements for clearance to com bustibles of 1 1 2 38mm Slip the flashing under the shingles shingles should overlap half the flashing as per Diagram 3 6 Continue to assemble pipe lengths Note If an offset is necessary in the attic to av...

Page 69: ...ON 4 X 6 7 8 VENTING VERTICAL FLEX VENT KIT 946 755 11 Secure inner flex pipe to pipe adaptor by using Mill Pac over the adaptor Slide the inner pipe over adaptor and secure with 3 screws 12 Repeat Step 11 to secure outer flex Diagram 4 14 Put a bead of caulking on the exterior between the outer pipe and flashing to prevent water from penetrating the chimney system 15 Slide storm collar over pipe ...

Page 70: ...agram 1 Diagram 1a Diagram 1a Enclosure Ceiling firestop Flashing Termination Cap Storm Collar Roof support Ceiling firestop Enclosure Ceiling firestop Flashing Termination Cap Storm Collar Roof support Ceiling firestop Firestop spacer to prevent debris from falling into the ceiling firestop CEILING FIRESTOP FIRESTOP SPACER PART 946 757 Used in conjunction with the 946 755 Vertical Flex Kit and 94...

Page 71: ...GAB149installationcode For USA installations follow local codes and or the current National Fuel Gas Code ANSI Z223 1 When using copper or flex connectors use only approved fittings Always provide a union so that gas lines can be easily disconnected for servicing Flare nuts for copper lines and flex connectors are usually considered to meet this requirement NOTE A shutoff dante valve should be sup...

Page 72: ... V A C power supply it is highly recommended as a primary power source Batteries 4 AA should be used as a secondary power source only CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Ensure that the wires do not touch any hot surfaces and are away from sharp edges This appliance is equipped with a three prong grounding ...

Page 73: ...must be an equal distance or greater from the 90 degree elbow See example above IMPORTANT Maximum total vent length based on overall length of Maximum total vent length based on overall length of combined chimney components 72 22 m combined chimney components 72 22 m Maximum total negative vent length 7 2 1 m Maximum total negative vent length 7 2 1 m Do not run positive venting after a negative r...

Page 74: ... to 40 feet 12 2 m using two 20 foot 6 1 m flex kits part 946 756 for up to 40 feet 12 2 m using two 20 foot 6 1 m flex kits part 946 756 RIGID PIPE MUST USE RIGID PIPE ADAPTOR PART 510 994 For the complete Power Vent installation refer the Power Vent System installation instruction in Power vent system Kit End Line Power Vent Kit 946 535 1 25mm IMPORTANT Maximum total vent length based on overall...

Page 75: ... in closed position Bottom clamps in closed position Push side glass panel firmly to back wall until springs are compressed then close clamps Important Prior to installing the inner glass ensure that there is no media present in the bottom channel as this can cause damage to the glass Remove any media from bottom channel prior to installing the glass WARNING GLASS HANDLING We recommend using the g...

Page 76: ...in position secure in place by closing the 3 lower clamps and 4 upper clamps Open clamps to release pressure on the springs Press glass vacuum clamps part 948 078 pair in open position firmly onto surface of glass Bring handles together to close Open Closed 7 For 3 sided and corner units only Return to the side panel s and release the upper and lower clamps The springs will release and push the gl...

Page 77: ...ARNING GLASS HANDLING We recommend using the glass vacuum holders supplied by the manufac turer Lower the glass to rest in a safe place this is to prevent damage to the glass edges Extra care must be taken when removing installing the glass Breakage or damage to the edge of the glass which occurs as a result of careless handling will not be covered under warranty We recommend handling the glass wi...

Page 78: ...3 sided and corner units only With front panel installed proceed to install the side panel s Identify the left and right side panels before installing Facing the front of the unit the right panel will show an arrow pointing to the front of the unit as shown in the diagram below Note The side frame upper panel was made transparent to better illustrate the install this area is not visible when insta...

Page 79: ... agency is re sponsible for the proper installation of this kit The installation is not proper and complete until the operation of the converted appliance is checked as specified in the manufacturer s instructions sup plied with the kit THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER IF IN DOUBT DO NOT DO THIS CONVERSION Cable from motor Conversion Kit 657 977 includes 1 911 191 Stepper Mot...

Page 80: ...r clip 12 Remove burner orifice with a 3 8 wrench Use another wrench to hold on to the elbow behind the orifice Discard orifice Reinstall new burner orifice LPG stamped 53 and tighten Burner Orifice Location CV40E shown 11 Loosen 4 screws in locations shown below 2 at front and 2 at rear slide burner to the left away from the orifice and lift out front screw locations back screw locations City Ser...

Page 81: ...oned under the outer front base panel to secure the logo The logo should be about 3 inches from the right hand corner of the outer base Install outer front base panel 2 Install side panel the side panel is secured in place by existing magnets in the unit The CB40E can be equipped with optional steel inner panels CB40E 3 outer panels and 2 inner panels Turn off unit and allow to cool to room temper...

Page 82: ...t base panel as shown below 5 9 Install back side panels 6 7 these are held in position with magnets 10 Install outer safety barrier glass 3 pieces See manual for instructions 11 Reverse Step 1 to reassemble unit 12 Reverse steps to remove panels 6 Carefully manoeuvre the back glass panel 4 to the back wall of the firebox Center the glass panel and position bottom of panel into brackets installed ...

Page 83: ...be inspected for scratches and dimples prior to installation All claims to be recorded at this time Claims for damage after installation will not receive consideration Black Enamel panels will discolor a little during normal operation This is normal and should not be considered a defect All hand and finger marks MUST be cleaned off with a soft cloth Use an ammonia based cleaner ie glass cleaner to...

Page 84: ... installed on and around burner only in amounts noted below CB40E Approved Media Where Used Quantity Fireglass Starfire Copper or Black On burner 1 lbs 0 45 kg Glowing Embers Sea Wool supplied with unit On burner 1 bag Natural Stones Around burner 1 box 15lbs 6 8 kg Ivory Natural Stones Around burner 1 box 15lbs 6 8 kg 3 4 19 mm Crushed black glass Around burner 3 5lbs 1 6 kg Crushed Iceburg chips...

Page 85: ...alsupply allowunittocooltoroomtemperature 2 Remove safety glass and firebox glass see manual 3 Carefully remove the logs from the packaging and unwrap them The logs are fragile handle with care never force into position 4 Install Black Fireglass 1 5lb and glowing wool on the burner as shown below Log Guides location of log guides 2 rear 1 front 5 Clip on the log guides position the rear guides by ...

Page 86: ...al media doesn t completely block the air flow more than 50 of the airflow must be open shown with 3 4 crushed black glass 11 Place Log 4 by identifying the pin locator and matching it with the left side pin on Log 1 Rest the other end of Log 4 on the indent in Log 2 as shown below 12 Place Log 5 by identifying the pin locator and matching it with the right side pin on Log 1 Rest the other end of ...

Page 87: ...y from log set Glowing wool supplied with unit Part 946 634 3 4 Crushed black glass or iceburg chips purchased separately from log set 1 3 5 2 4 6 7 1 Shutoffgasandelectricalsupply allowunittocooltoroomtemperature 2 Remove safety glass and firebox glass see manual 3 Carefully remove the logs from the packaging and unwrap them The logs are fragile handle with care never force into position 4 Instal...

Page 88: ...tor and match with the left side pin on Log 1 Rest the Log 4 on the indent in Log 2 as shown below 12 Place Log 5 identify the pin locator and match with the right side pin on Log 1 Rest the Log 5 on the indent in Log 3 as shown below 10 Before placing the next log spread the optional media evenly throughout the burner tray as shown NOTE Ensure the installed optional media doesn t completely block...

Page 89: ...og set 1 5 lb Black Fireglass purchased separately from log set Glowing wool supplied with unit Part 946 634 3 4 Crushed black glass or iceburg chips purchased separately from log set 1 Shutoffgasandelectricalsupply allowunittocooltoroomtemperature 2 Remove safety glass and firebox glass see manual 3 Carefully remove the logs from the packaging and unwrap them The logs are fragile handle with care...

Page 90: ...nal media evenly throughout the burner tray as shown NOTE Ensure the installed optional media doesn t completely block the air flow ensure more than 50 of the airflow is open shown with 3 4 crushed black glass 8 Place Log 3 to the right front corner of the burner Follow the mea surement as shown 12 Place Log 5 identify the pin locator and match with the right side pin on Log 1 Rest the Log 5 on th...

Page 91: ... the knock out to secure BX cable Attach the black wire hot white wire neutral and ground wire to the appropriate terminals on the receptacle 4 Attach receptacle to electrical box with 2 screws and receptacle cover with 1 screw tooltip 5 Run the BX cable from the back of the electrical box and route through the framing using the supplied ties use larger holes in framing to accom modate cable ties ...

Page 92: ...ng with 2 screws per side See below 13 Repeat steps 3 8 for all electrical PVR etc connections 14 After applying the finishing material to the framing kit secure TV kit trim piece with 2 screws as shown above See step 9 See manual for minimum TV mounting height See manual for minimum TV mounting height 1 2 3 NOTE The finishing trim kit for this TV box is 1 1 2 38mm deep and de signed flush to the ...

Page 93: ...cking sounds You should also be aware that as there are temperature changes within the unit these sounds will likely re occur Again this is normal for steel fireboxes Pilot Flame While the pilot flame is on it can make a very slight whisper sound Gas Control Valve As the gas control valve turns ON and OFF a dull clicking sound may be audible this is normal operation of a gas regulator or valve Uni...

Page 94: ...lassInstallation section REPLACEMENT GLASS CB40E Outer Safety Glass Front Tempered Part 940 438 P Outer Safety Glass Right Side Tempered Part 940 439 P Outer Safety Glass Left Side Tempered Part 940 440 P Inner Glass Front Ceramic Part 940 436 P Inner Glass Side Ceramic Part 940 437 P Maintenance Instructions 1 Always turn off the gas valve before cleaning Forrelighting refertolightinginstructions...

Page 95: ...upper inside front of the firebox and remove 4 Loosen 2 screws on each side of individual inner light cover and remove 5 Remove glass cover by using a flat head screwdriver to pry the tab securing the glass assembly in place 6 Replace bulb and reverse steps to complete procedure NOTE Do not handle bulb with bare hands Use packaging or a tissue to hold new bulb when replacing Regency Part 911 208 O...

Page 96: ...ee instructions in this manual 4 Remove all media and logs if installed set aside 5 Remove inner base panel 7 Remove 16 screws in locations shown below 8 Lift valve tray out partially and disconnect flexible gas connection on the valve inlet side remove valve tray replace with new valve tray 9 Reverse steps 6 1 to complete Inner base panel Remove 16 screws securing valve tray CB40E shown 6 Loosen ...

Page 97: ...d be checked by a licensed gas service technician during the annual service check Your unit may require more frequent maintenance checks if you notice any changes in how it operates Operational changes to look for can include but are not limited to extended start up time increased fan noise residue carbon build up white build up on the glass firebox increased operating noise etc Should any of thes...

Page 98: ...20 N S 910 432 Novasit Pilot Tubing With Nuts N S 911 039 Two Way Pilot Hood N S 911 137 Pilot Hood Clip N S 904 658 Inlet Flex Line Gas SS Steel 24 inch N S 904 606 Fitting 90 Street Elbow Extruded N S 904 165 Fitting 3 8 Male Flarex Mpt Strt Adaptor N S W840470 Pilot Assembly Gasket N S 656 040 Valve Assembly Gasket N S 656 039 Burner Orifice Mount Gasket N S 911 341 Remote Transmitter White Wal...

Page 99: ...g N S 946 777 Fireglass Starfire 1 4 in 5Lb Pkg N S 946 780 Crushed Glass Coal Black 3 4in 3 5 Lbs N S 946 781 Crushed Glass Iceberg Chips 3 4in 3 5 Lbs N S 946 735 Firebeads Black 1 Lb Pkg N S 946 736 Firebeads Sangria Luster 1 Lb Pkg N S 946 737 Firebeads Glacier Ice 1 Lb Pkg N S 946 738 Firebeads Caramel Luster 1 Lb Pkg N S 946 739 Firebeads Black 5 Lb Pkg N S 656 950 Chase Steel Framing Kit Co...

Page 100: ...100 City Series CB40E 12 parts list 16 12 22 21 18 20 19 9 26 25 8 11 26 16 16 6 23 5A 27 17 16 ...

Page 101: ...h Sensor includes bracket 2 911 244 P Power Vent Fan Assembly 3 905 017 Straight Wire Connector Clamp 1 2 3 4 PROCESS DWN SIGN E C N DATE THIS DRAWING IS THE PROPERTY OF FPI LTD IT MAY NOT BE COPIED IN WHOLE OR IN PART OR DISCLOSED TO A THIRD PARTY WITHOUT OUR PRIOR WRITTEN CONSENT PART MAT L UNITS IN INCHES DIMENSIONS 0 000 0 01 CRITICAL 0 000 SPECIFIED TOLERANCE 0 000 0 031 0 000 REF REFERENCE O...

Page 102: ...s Wiring Switches Blowers Blower Control Module Battery Pack Remote Control Systems 2 Enamel Panels 1 Venting Venting Components 1 All Stainless steel surrounds 1 All Firebox Media Crystals Firebeads Volcanic Ceramic Spa Stones 1 All hardware 1 Mesh Glass Safety Barriers 1 Accent Light Bulbs 1 Glass Crazing 1 Conditions Warranty protects against defect in manufacture or FPI factory assembled compo...

Page 103: ...lation error installation by an unqualified installer incorrect chimney components including but not limited to cap size or type operator error abuse misuse use of improper fuels lack of regular maintenance and upkeep acts of God weather related problems from hurricanes tornados earthquakes floods lightning strikes bolts or acts of terrorism or war which result in malfunction of the appliance are ...

Page 104: ...uld consult their local provincial or national legal codes for additional terms which may be applicable to this warranty How to Obtain Warranty Service Customers should contact the authorized selling dealer to obtain warranty service In the event the authorized selling dealer is unable to provide warranty service please contact FPI by mail at the address listed below Please include a brief descrip...

Page 105: ...s to serve you better Warranty Registration Form or Register online immediately at the above Web Site Warranty Details Serial Number required Purchase Date required mm dd yyyy Product Details Product Model required Dealer Details Dealer Name required Dealer Address Dealer Phone Installer Date Installed mm dd yyyy Your Contact Details required Name Address Phone Email For purchases made in CANADA F...

Page 106: ...106 City Series CB40E 12 warranty ...

Page 107: ......

Page 108: ...______________________________________ Phone ____________________________________________________ Date Installed ________________________________________________ Serial _____________________________________________________ Printed in Canada Regency and City Series are trademarks of FPI Fireplace Products International Ltd Copyright 2022 FPI Fireplace Products International Ltd All rights reserved ...

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