background image

LRI4E / HRI4E Direct Vent Gas Insert     

|     

49

 

 

|

 

49

maintenance

 LRI4E  CERAMIC BURNER REMOVAL / INSTALLATION

3)

  Lift the Burner slightly while pulling forward to clear the mixing tube.

4)

 To install - reverse Steps 3-2, see Step 1 for correct installation tips.

1)

    Remove left/right iller sections - see below. 

     Discard illers only if inner panels are being installed.

2)

   Remove burner by removing left and right screws off the burner bracket.

Left /right iller sections.

Burner Mounting

Bracket Right

Burner Mounting

Bracket Left

Mixing Tube

Support

Gas Orfice

Pilot Assembly

Air

Shutter

Firebox 

Front View

Care must be taken when installing the burner into the firebox.

Do not damage, knock or scrape the pilot assembly. 

The flame sensor and ignition lead are fragile and can be damaged 

easily. 

 *Satin black paint is included if touch ups are required.

Important Note: 

   

 

   A correctly installed burner - the burner is back far enough, 

lower the front edge so that the front lange of the burner 
(underneath) sits down into the grooves in the burner mount-
ing brackets Left and Right. There will be a small gap between 
the Ceramic Burner and the irebox Bottom Flange. The Burner 
should be situated about ¼” (6mm) inside the front edge of the 
irebox.

   

INSTALLATION

REMOVAL

6mm

       

Summary of Contents for Liberty LRI4E-LP

Page 1: ...touch any electrical switch do not use any phone in your building Leave the building immediately Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions If...

Page 2: ...at the lick of a switch The models LRI4E HRI4E of this series have been approved by Warnock Hersey Intertek for both safety and eficiency As it also bears our own mark it promises to provide you with...

Page 3: ...urner Removal installation 48 Fan maintenance with GTMF remote control 49 Valve replacement 50 Main Assembly 52 Vignette faceplate 54 Low proile faceplate 54 Warranty 56 Unit dimensions with vignette...

Page 4: ...ent Gas Insert 4 dimensions UNIT DIMENSIONS WITH VIGNETTE FACEPLATE 41 5 8 35 1 8 22 7 8 26 1 8 14 3 4 24 3 16 mm 614 30 1 1 8 21 11 16 20 3 14 7 16 762mm 550mm 27mm 1056mm 366mm 891mm 580mm 374mm 622...

Page 5: ...LRI4E HRI4E Direct Vent Gas Insert 5 5 dimensions UNIT DIMENSIONS WITH LOW PROFILE FACEPLATE...

Page 6: ...6 LRI4E HRI4E Direct Vent Gas Insert 6 dimensions UNIT DIMENSIONS WITH 4 SIDED VIGNETTE FACEPLATE...

Page 7: ...This appliance is only for use with the type of gas indicated on the rating plate and may be installed in an aftermarket permanently located manufactured mobile home where not prohibited by local code...

Page 8: ...ly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECT...

Page 9: ...ERS YOUNG CHILDREN ANDOTHERATRISKINDIVIDUALSOUT OF THE ROOM AND AWAY FROM HOT SURFACES A BARRIER DESIGNED TO REDUCE THE RISK OF BURNS FROM THE HOT VIEWING GLASS IS PROVIDED WITH THIS APPLIANCE AND SHA...

Page 10: ...ory irebricks glass doors screen rails screen mesh and log grates from the factory built ireplace as long as these items are saved and are reinstalled in the event that the Insert is removed The irepl...

Page 11: ...Refer to section Flue Liner Installation 6 Slide the unit fully into the ireplace Level if necessary 7 Hook up 120 volt AC power cord into a suitable receptacle Optional Install 4 batteries in receive...

Page 12: ...Min Height 32 813mm 35 889mm From Base of Unit From Base of Unit D Min Hearth Depth 14 356mm E Min Hearth Length 40 1016mm G Max Mantle Depth 0 12 305 mm 44 1118mm from bottom of unit K Min Alcove Wi...

Page 13: ...ughthechimneyabovetheappliance Move the appliance into the exact location where it is to be installed Ensure that the Insert is level 4 Do not cut any sheet metal parts of the ire place in which the g...

Page 14: ...nnector Plate is fully forward and the Rear Tabs are fully engaged 6 Remove the Flue Connector Tool and store for future use 2 Attach the Flue Liners onto the Flue Connector Plate using non RTV type s...

Page 15: ...t can be adjusted up to 5 16 16mm Remove left and right side iller pieces The rear levelling bolts are located in the back corners of the irebox and can be adjusted using a 7 16 wrench Rotate the bolt...

Page 16: ...mary air setting Below you will see a chart showing the minimum primary air settings These are set from the factory but due to fuel conversions or installation conditions the air setting may need to b...

Page 17: ...INE INSTALLATION Since some municipalities have additional local codes it is always best to consult with your local authorities and the CAN CGA B149 installation code For USA installations follow loca...

Page 18: ...case 120 volt power lost within the home PROFLAME REMOTE SYSTEM GTMF WITH FAN LRI4E HRI4E CAUTION Labelallwirespriortodisconnection whenservicingcontrols Wiringerrorscancause improper and dangerous o...

Page 19: ...ted near the gas valve Disconnect greenTH wire Green Wires White Connector 3 Connect one thermostat lead to female connector using male spade con nector see picture below CAUTION Do not wire Thermosta...

Page 20: ...acturer s instruc tions supplied with the kit THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER IF IN DOUBT DO NOT DO THIS CONVERSION Side control cover Cable from motor The valve in the LRI4E is...

Page 21: ...at full load With a soapy solution leak test the entire system Verify both the correct flame and pilot appearance 12 See Gas Pipe Pressure Testing in manual 13 Adjust aerations settings see Air Shutte...

Page 22: ...olcanic Stones DO NOT cover burner ports or pilot light that leads to pilot lame BURNER PACKAGES Unit Glass Crystals Fire Beads Stones Spa Ceramic Volcanic Stones Pebbles Driftwood Logs HRI4E 8 lbs 5...

Page 23: ...LRI4E HRI4E Direct Vent Gas Insert 23 23 installation CAUTION DO NOT place spa stones over pilot and burner ports No spa stones in this area...

Page 24: ...ft Angled Upright Log 5 Left Angled Cross Log 6 Right Front Angled Log Piece 7 Centre Left Front Angled Log Piece Rear Log Bracket HRI6E HRI4E units Pilot shield HRI4E units only Lava Rock and Embers...

Page 25: ...I6E units 1 2 3 5 Place Log 3 rest on Log 2 match pin locator on Log 3 with landing pin on Log 1 Angle the longest point on Log 3 is approximately 1 4 from the outside edge of the burner tray Line up...

Page 26: ...rocks on the glass as shown below Note Properly positioned Logs 3 4 should measure 1 4 from their longest point to the outside edge of the burner tray 4 3 1 4 1 4 11 Reinstall Glass Door 12 Adjust aer...

Page 27: ...boning Read the instructions below carefully and refer to the images If the logs are broken do not use the unit until they are replaced Broken logs can interfere with pilot operation Improper position...

Page 28: ...r right of the burner in the orientation shown below 8 Line up the pin locator in Log 7 with the pin in Log 1 9 When Log 7 is seated manoeuvre it is contacting Log 2 Placement of Log 4 Location for Lo...

Page 29: ...id in keeping the lue slightly warmer than the outside air making start up a smoother process STANDING PILOT Exhaust Baffle Screws help to locate the Exhaust Baffle when installing in the Firebox Exha...

Page 30: ...s Firebox Liners Upper Left of Firebox Exhaust Baffle Firebox Liner Left Lower Right of Firebox Firebox Liner Retainer x2 Firebox Liner Right Left right iller sections 2 Remove the firebox liners from...

Page 31: ...en the rear liner and the irebox side When the side liner is properly installed the front edge should sit just inside the front edge of the irebox Interlocking of the side and rear Firebox Liners Insu...

Page 32: ...or latch 6 Pull the bottom of the door towards you until the door is angled away from the irebox by about 30 Lift the door up and over the upper door hooks 7 To install the glass door reverse steps Do...

Page 33: ...hanger as shown Final Install Note Shown with Optional Hearth Trim 4 Ensure inger prints or smudges are removed from the faceplate before the irst iring NOTE Pull the bottom of the Vignette faceplate...

Page 34: ...2 Remove 4 screws from the back of the Vignette faceplate in loca tions shown below to remove the safety screen assembly Final Install Remove 4 screws to remove safety screen assembly 3 Position the...

Page 35: ...tor proceed to step 3 1 Line up the mantel delector tabs to the back with the Low Proile backing plate 4 Install front faceplate by hooking back of front faceplate over lip edge on unit in locations s...

Page 36: ...Vent Gas Insert 36 installation 4 SIDED FACEPLATE WITH SAFETY SCREEN INSTALLATION 1 Install the outer faceplate and secure with 5 screws as shown 2 Install the outer faceplate by hooking the lange ove...

Page 37: ...ece spacer to the back of the outer faceplate from the front with 7 screws 3 along the top and 2 on each side 3 Separate the Outer Faceplate from the Backing Plate by removing 7 screws 5 Reinstall the...

Page 38: ...o the outer faceplate from the front with 7 screws 3 along the top and 2 on each side 4 Reinstall the outer faceplate and backing plate reverse Step 2 5 Reinstall the Vignette faceplate and safety scr...

Page 39: ...l Delector Amanteldelectormaybeinstalledtoreducetheminimummantelheight Refer to minimum clearances in the installation manual Line up the mantel delector tabs to the back with the Outer Faceplate Secu...

Page 40: ...oft surface 4 Install the mantel delector in between the back of the outer face plate and the front of the backing plate Insert the screws from the front of the outer faceplate using 3 screws 5 Reinst...

Page 41: ...ired 2 Reattach the top piece of the hearth trim to the cut bottom piece by itting in place 6 Line up the hearth trim with base of the unit and secure it with 3 screws as shown below 152 mm 51 mm Spac...

Page 42: ...imum 6 1 Discardthespacerbrackets asthesearenotrequiredwheninstalling the unit without spacer 2 Cut the top of the bottom piece of the hearth trim to the appropriate height using a metal cutting blade...

Page 43: ...theseInstructionsbefore operating this appliance 2 Check to see that all wiring is correct and en closed to prevent possible shock 3 Check to ensure there are no gas leaks 4 Makesuretheglassdoorisinpl...

Page 44: ...nds If there is no lame ignition rectiication the board will stop sparking for approximately 35 seconds After wait time the board will start second try for ignition by sparking for approximately 60 se...

Page 45: ...none follow the National Fuel Gas Code ANSI Z223 1 NFPA 54 or Natural Gas and Propane Installation Codes CSA B149 1 CAUTION Hot while in operation Do not touch Severe Burns may result Due to high sur...

Page 46: ...y secured in place or with the door open 7 Do not use this appliance if any part has been under water Immediately call a qualiied ser vice technician to inspect the appliance and to replace any part o...

Page 47: ...supportssuch as Wall Straps or plumbers tape for rigidity LOG REPLACEMENT Theunitshouldneverbeusedwithbrokenlogs Turn off the gas valve and allow the unit to cool before opening door to carefully remo...

Page 48: ...tabs will not line up unless the mixing tube is inside the air shutter at the rear of the irebox Glass Media Burner Side view cut through Burner Pilot Cover Burner Screen Glass Media Tray Fill Glass...

Page 49: ...e Support Gas Orfice Pilot Assembly Air Shutter Firebox Front View Care must be taken when installing the burner into the firebox Do not damage knock or scrape the pilot assembly The flame sensor and...

Page 50: ...ipped with a three prong grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Do not cut or remove the grounding prong...

Page 51: ...1 Remove the Left Control Panel Cover 2 Disconnect 3 wires EV1 EV2 and ground leading to the valve as shown below 3 Disconnect the Pressure Regulator cable 4 Disconnect the Gas Oriice supply line from...

Page 52: ...n in the Valve body casting that is designed to be used as a gripping point for assembly with other components This is the portion of the valve that can be placed in a machine vice 12 Place the Gas Va...

Page 53: ...23 Control Cover 904 944 90 elbow 3 8 MPT 3 8 Flare 911 012 Ignition board SIT IPI 910 572 SIT Prolame receiver 911 074 Pilot Assy Ground Wire 396 043 Firebox Liner Retainers 396 114 Burner End L Part...

Page 54: ...54 LRI4E HRI4E Direct Vent Gas Insert 54 parts list 12...

Page 55: ...Not Shown 399 811 Vignette Door Inlay Tuscan Sunset 399 812 Vignette Door Inlay Black Chrome 399 813 Vignette Door Inlay Metallic Black 399 814 Vignette Craftsman Inlay Tuscan Sunset 399 815 Vignette...

Page 56: ...attery Pack Remote Control Systems 2 Enamel Panels 1 Venting Venting Components 1 All Stainless steel surrounds 1 All Firebox Media Crystals Firebeads Volcanic Ceramic Spa Stones 1 All hardware 1 Mesh...

Page 57: ...ents including but not limited to cap size or type operator error abuse misuse use of improper fuels lack of regular maintenance and upkeep acts of God weather related problems from hurricanes tornado...

Page 58: ...warranty gives you specific legal rights and you may also have other rights which vary from state to state Residents of New Jersey are governed by that state s consumer protection laws For Canadian Co...

Page 59: ...in order for us to serve you better Warranty Registration Form or Register online immediately at the above Web Site Warranty Details Serial Number required Purchase Date required mm dd yyyy Product D...

Page 60: ......

Page 61: ...LRI4E HRI4E Direct Vent Gas Insert 61 61 notes...

Page 62: ...62 LRI4E HRI4E Direct Vent Gas Insert 62 notes...

Page 63: ......

Page 64: ...the following information Dealer Name Address ______________________________________________ ___________________________________________________________________ Installer _____________________________...

Reviews: