Reflex Servitec 35-120 Operating Manual Download Page 71

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Maintenance

Servitec 35-120 with Touch controller — 06.07.2016 - Rev. B

English — 71

10.4

Maintenance certificate

All maintenance tasks have been completed according to the Reflex Installation, Operating and Maintenance Manual.

Date

Service organisation

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Summary of Contents for Servitec 35-120

Page 1: ...Servitec 35 120 with Touch controller 06 07 2016 Rev B Vacuum spray degassing GB Operating manual Original operating manual...

Page 2: ......

Page 3: ...tion conditions 21 6 1 1 Incoming inspection 21 6 2 Preparatory work 21 6 3 Execution 22 6 3 1 Fitting the add on components 22 6 3 2 Floor mounting 23 6 3 3 Wall mounting 23 6 3 4 Hydraulic connectio...

Page 4: ...onfiguring settings in the controller 56 9 4 1 Customer menu 56 9 4 2 Service menu 60 9 4 3 Default settings 60 9 4 4 Degassing programmes overview 61 9 4 5 Setting degassing programmes 62 9 5 Message...

Page 5: ...person installing this equipment or performing any other work at the equipment is required to carefully read this manual prior to commencing work and to comply with its instructions The manual is to...

Page 6: ...mbination with the signal word Warning indicates imminent danger failure to observe the safety information can result in death or severe irreversible injuries CAUTION Damage to health The sign in comb...

Page 7: ...and into the make up water Note Ensure the quality of the make up water as specified by national regulations For example VDI 2035 or SIA 384 1 Note To ensure fault free operation of the system for th...

Page 8: ...her injuries at the connection points if pressurised hot water or hot steam suddenly escapes Ensure proper installation removal or maintenance work Ensure that the system is de pressurised before perf...

Page 9: ...ves up to 90 of the dissolved gases from the water Operating faults in the plant system resulting from free or dissolved gases in the water are avoided 2 Make up with water for the plant system Two ma...

Page 10: ...0 gl 1 DV degassing valve 8 Make up to degassing connection 2 PI vacuum gauge 9 ST dirt trap 3 Control Touch controller 10 PU horizontal pump 4 CD 3 ways motor control valve upstream of vacuum spray t...

Page 11: ...ertical pump 2 PI vacuum gauge 8 CD 2 ways motor ball valve downstream of PU pump 3 DV degassing valve 9 Connection for degassing Degassed water outlet 4 CD 3 ways motor control valve upstream of vacu...

Page 12: ...tec 95gl and Servitec 120 gl 7 PI vacuum gauge 2 PU vertical pump 8 Feed and drain cock 3 CDp overflow valve of the DC degassing line For degassed water to the system 9 Suction line of the VT vertical...

Page 13: ...max continuous operating temperature Maximum temperature for continuous operation min max allowable temperature flow temperature TS Minimum maximum permissible temperature TS flow temperature Year bu...

Page 14: ...e spray tube than can be transported via the connection lines of the water make up A vacuum is created 2 Injection Opening of the solenoid valves in the make up lines routes gas rich water into the sp...

Page 15: ...nts There are two make up variants for the device These are selected in the controller and set for the device Magcontrol make up variant For plant systems with diaphragm expansion tanks The pressure i...

Page 16: ...er 06 07 2016 Rev B Servitec 75 95 and 120 with mechanical actuators 1 DC degassing line degassed water 4 For optional accessories see chapter 4 6 Optional equipment and accessories on page 17 2 DC de...

Page 17: ...ystem separator water meter dirt trap and locking mechanisms for the WC make up line Fillsoft Fillsoft zero for softening desalinating the make up water from the public water network Fillsoft Fillsoft...

Page 18: ...10 2 Optional 230 2 55 ional 75 1 1 230 50 10 2 Optional 230 2 55 75 GL 1 1 230 50 10 2 Optional 230 2 55 95 1 1 230 50 10 2 Optional 230 2 55 95 GL 1 1 230 50 10 2 Optional 230 2 55 120 1 5 400 50 10...

Page 19: ...temperature C 35 220 0 5 2 5 8 0 70 60 220 0 5 4 5 8 0 70 60 GL 50 0 5 4 5 8 4 7 0 70 75 220 0 5 5 4 10 0 70 75 GL 50 0 5 5 4 10 5 7 0 70 95 220 0 5 7 2 10 0 70 95 GL 50 0 5 7 2 10 7 9 0 70 120 220 1...

Page 20: ...n points if pressurised hot water or hot steam suddenly escapes Ensure proper installation removal or maintenance work Ensure that the system is de pressurised before performing installation removal o...

Page 21: ...2 Plant system Install a temperature and pressure protection system in the plant system Safety valve and temperature sensor in the plant system Safety temperature limiter thermostat at the heat gener...

Page 22: ...or hose connections to the plant system Ensure that all connections to the plant system are free from stresses If necessary provide support structures for the pipes CAUTION Property damage caused by l...

Page 23: ...evice 6 3 3 Wall mounting Applicable only to Servitec 35 and Servitec 60 as an option to floor mounting Use the slots provided at the housing rear to attach the device at the wall Select the attachmen...

Page 24: ...ec device WC Make up line 3 For optional equipment and accessories see chapter 4 6 Optional equipment and accessories on page 17 SV Safety valve DC Degassing lines Gas rich water from the system Degas...

Page 25: ...cannot enter and thus create an overload of the ST dirt trap Connect the degassing line for gas rich water upstream of the degassing line for degassed water in system flow direction Ensure that the w...

Page 26: ...make up variants see chapter 6 4 Switching and make up variants on page 27 For water make up note the following conditions Use a R inch blind plug to close the connection of the WC make up line Preven...

Page 27: ...on tank WC Make up line 2 Device DC Degassing lines 3 Fillsoft optional accessory see chapter 4 6 Optional equipment and accessories on page 17 PIS Pressure transducer 4 Fillset Impulse optional acces...

Page 28: ...n tank has fallen below the set value Exemplary representation of Servitec 35 95 with motor ball valves in a facility system Multi tank system with return flow admixture and a compressor controlled pr...

Page 29: ...nsion tank WC Make up line 2 230 V signal line DC Degassing lines 3 Device PIS Pressure transducer 4 Fillsoft optional accessory see chapter 4 6 Optional equipment and accessories on page 17 LIS Press...

Page 30: ...reactivated by other persons Ensure that installation work for the electric connection of the device is carried out by an electrician and in compliance with electrical engineering regulations For the...

Page 31: ...the power supply Before you remove the covers completely isolate the device controller from the power supply Verify that the main circuit board is voltage free 3 Insert a suitable screwed cable gland...

Page 32: ...1 L Supply 230 V maximum 16 A Servitec 35 95 User supplied X0 2 N X0 3 PE X0 1 L1 Supply 400 V maximum 20 A Servitec 120 User supplied X0 2 L2 X0 3 L3 X0 4 N X0 5 PE Circuit board 13 Dry running prote...

Page 33: ...h 6K1 motor protection Pre wired 16 N 17 PE 18 M2 PU 2 pump 19 N 20 PE 21 FB1 PU 1 pump voltage monitoring Pre wired 27 M1 Flat plug for supply of PU1 pump Pre wired 31 M2 Flat plug for supply of PU2...

Page 34: ...Terminators RS 485 dip switch Terminal number Signal Function Wiring 1 A RS 485 interface S1 networking 2 B 3 GND S1 4 A RS 485 interface S2 modules Expansion or communication module User supplied 5...

Page 35: ...ories on page 17 Modbus RTU Note If required please contact the Reflex Customer Service for the protocol of the RS 485 interface details of the connections and information about the accessories offere...

Page 36: ...oning The device will be ready for commissioning when the tasks described in the Installation chapter have been completed The device has been mounted The connections of the device to the system has be...

Page 37: ...ints for the PV overflow solenoid valves and the PU pumps from the minimum operating pressure Description Calculation pst Static pressure static head hst 10 p0 Minimum operating pressure pa Initial pr...

Page 38: ...g the controller s start routine on page 39 pst pD dp 0 2 bar final pressure maintenance Addition of 0 2 bar recommended no addition in extreme cases Calculation example for P0 minimum operating press...

Page 39: ...l the device After you have opened the DC ball valves the vacuum spray tube will autonomously fill if the facility system provides sufficient water 2 Optional Use the feed and drain cock to to fill wa...

Page 40: ...he pump at the fan wheel with a screwdriver CAUTION Device damage Pump damage due to a pump start Switch the pump to a zero volts state before turning the pump at the fan wheel with a screwdriver Wate...

Page 41: ...until the vacuum gauge of the vacuum spray pipe indicates a stable vacuum Record the vacuum value displayed at the vacuum gauge 4 After 10 minutes check again the PI vacuum gauge The pressure must not...

Page 42: ...evice The hydraulic equalisation is performed once by manually adjusting the pressure at the mechanical actuators The pressure must be adjusted at these mechanical actuators CDs 4 and CDw 3 pressure r...

Page 43: ...r panel 4 Touch Circulating on the controller s operator panel The pump is switched on Continuous degassing is activated Servitec Filling Wv CD PU Circulate 2 2 bar Continuous degassing When the vacuu...

Page 44: ...degassing is started When the vacuum gauge at the vacuum spray pipe indicates a stable vacuum proceed as follows 8 Set the pressure reducing valve 3 to 1 0 bar pressure 9 Use the screwdriver to tighte...

Page 45: ...Upon eliminating the fault continue with filling the system After filling vent the system to ensure circulation throughout the entire system Note Monitor the system for the entire automatic filling pr...

Page 46: ...tem are vented If necessary repeat the Filling the device with water process see chapter 7 4 Filling the device with water and venting on page 39 To start the Automatic mode proceed as follows Touch t...

Page 47: ...17 The device controller monitors the functions Faults are displayed and evaluated To start the Automatic mode proceed as follows Touch the AUTO button Servitec 35 System NSP 9 5 bar Continuous degass...

Page 48: ...the option to simultaneously switch multiple functions and to test them in parallel Switch the function on and off by touching the corresponding button The button is highlighted green The function is...

Page 49: ...menu is set to Yes the system outputs the alarm to the group alarm contact 8 1 4 Summer operation If you have placed the plant system circulating pumps out of service during the summer no degassing of...

Page 50: ...due to pump start up Pump damage may occur when the pump starts up if you turn the pump motor at the impeller using a screwdriver Switch the pump to a zero volts state before turning the pump at the...

Page 51: ...ning 4 OK button Confirm acknowledge input Browse in the menu 11 Automatic mode button For continuous operation 5 Up and Down scroll bar Scroll in the menu 12 Set up menu button For setting parameters...

Page 52: ...switch while touching the touch field When starting the program the controller automatically switches to the Update Diagnostics function 4 Touch the Touch calibration button R S I Update Diagnostics U...

Page 53: ...ent make up with a pressure expansion tank 3 001 Select the language 4 Remember Prior to installation and commissioning read the operating manual 5 005 Set the minimum operating pressure PO see chapte...

Page 54: ...rm with OK For calculation of the minimum operating pressure see chapter 7 2 Setting the minimum operating pressure for Magcontrol on page 37 Start routine Step 5 005 Min operating pressure p0 1 8 bar...

Page 55: ...ct the display value Use the Up and Down buttons to change the display value Confirm your entries with OK Start routine Step 8 003 Date 01 07 14 2 2 bar Continuous degassing 7 Press OK to conclude the...

Page 56: ...Select the system type Levelcontrol Magcontrol 005 Set the P0 minimum operating pressure see chapter 7 2 Setting the minimum operating pressure for Magcontrol on page 37 006 Set the actuating pressure...

Page 57: ...capacity I Calculation required before input Fillsoft Zero I Capacity of desalination cartridge 3000 l dH Fillsoft Zero II Capacity of desalination cartridge 6000 l dH 034 replacement interval months...

Page 58: ...ollows 1 Press Settings The controller switches to the setting area Servitec 35 System NSP 9 5 bar Continuous degassing 2 Press Customer The controller opens the Customer menu Settings Customer Servic...

Page 59: ...Right buttons to select the display value Use the Up and Down buttons to change the display value Confirm your entries with OK Press i to display a help text for the selected area Press X to cancel yo...

Page 60: ...intenance Floating alarm contact YES All messages from the Messages list are displayed Make up Maximum make up quantity 0 Litres Only if controller with With water meter yes Maximum make up time 20 mi...

Page 61: ...vation occurs after the ending of continuous degassing Times 8 degassing cycles per interval is set in the Service menu After 8 intervals there is a pause time of 12 hours The times for interval degas...

Page 62: ...bar Continuous degassing 3 Press Degassing The controller switches to the selected area Use the scroll bar to navigate up and down through the list Settings Customer 005 Min operating pressure p0 1 5...

Page 63: ...bar Continuous degassing 6 Press 011 Time continuous degassing Settings Customer Degassing 010 Degassing programme Continuous degassing 011 Time continuous degassing 24 0 h 2 2 bar Continuous degassi...

Page 64: ...on is otherwise interrupted The readiness for operation is maintained for all other messages They are displayed Note If necessary you can set the output of messages via a floating contact in the Custo...

Page 65: ...the system Makeup line not connected Make up rate insufficient Make up hysteresis too high Check the system for leaks Connect the make up system Check the make up rate Check the make up hysteresis OK...

Page 66: ...place the softening cartridge OK 30 I O module fault I O module defective Connection between option card and controller faulty Option card defective Inform Reflex Customer Service 31 EEPROM defective...

Page 67: ...pes Ensure proper installation removal or maintenance work Ensure that the system is de pressurised before performing installation removal or maintenance work at the connection points Maintain the dev...

Page 68: ...ee chapter 10 2 1 Cleaning the dirt trap on page 69 Depending on the operating conditions Check the controller settings Annually Function test SE system degassing Makeup degassing NE see chapter 9 4 1...

Page 69: ...ction is also required after longer lasting operation Proceed as follows 1 Switch to Stop mode 2 Close the ball valves upstream of the dirt trap 1 3 Slowly screw the insert 2 out of the dirt trap The...

Page 70: ...unction activates the continuous degassing of make up water Servitec 35 System Filling Degassing Pump Overflow Circulate 2 2 bar Continuous degassing Note The gas must be eliminated from the device be...

Page 71: ...h Touch controller 06 07 2016 Rev B English 71 10 4 Maintenance certificate All maintenance tasks have been completed according to the Reflex Installation Operating and Maintenance Manual Date Service...

Page 72: ...n strict compliance with the Reflex Installation Operation and Maintenance Manual External inspection No requirement according to Annex 2 Section 4 5 8 Internal inspection Maximum interval according t...

Page 73: ...burns and other injuries at the connection points if pressurised hot water or steam suddenly escapes Ensure proper disassembly Ensure that the system is de pressurised before performing the disassemb...

Page 74: ...tomer Service Central customer service Central telephone number 49 0 2382 7069 0 Customer Service extension 49 0 2382 7069 9505 Fax 49 0 2382 7069 9588 E mail service reflex de Technical Hotline For q...

Page 75: ...Water Standards and set of rules Pressure Equipment Directive AD 2000 according to tank nameplate Pressure equipment Tank vacuum spray tube Article 4 Para 1 a i 2 dash Annex II diagram 2 with Accessor...

Page 76: ...6 Rev B 12 3 Certificate No of the CE type test Type Certificate number Servitec DN 80 100 150 250 10 bar 120 C 07 202 1403 Z 0006 2 D0045 DN 80 100 150 250 16 bar 120 C 07 202 1403 Z 0475 2 D0045 12...

Page 77: ......

Page 78: ...SI1429enB 9125205 01 18 Reflex Winkelmann GmbH Gersteinstra e 19 59227 Ahlen Germany Telefon 49 0 2382 7069 0 Telefax 49 0 2382 7069 9588 www reflex de...

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