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2. General Health & Safety Guidance

Ensure that you carefully read and fully understand the 
instructions in this manual before assembly, installation and use 
of this product. Keep these instructions in a safe place for  
future reference.
WARNING: 

for your own safety, do not attempt to operate this machine 

until it is completely assembled and installed according to  
these instructions.

WARNING:

  When using any machine, basic safety precautions should 

always be followed to reduce the risk of fire, electric shock and  
personal injury.

Safe Operation
1. Use Personal Protective Equipment (PPE)

 

•   The operation of any machine can result in foreign objects being thrown 

into your eyes, which can result in severe eye damage. Protective eyewear 
or other suitable eye protection or face shield should be used at all times. 
Everyday spectacles only have impact resistant lenses. They are not 
protective eyewear and do not give additional lateral protection.

•   Use respiratory protective equipment (dust mask etc.) if the machining 

operation creates dust. Exposure to high levels of dust created by 
machining hardwoods, softwoods and man made composite boards can 
result in serious health problems. Some imported hardwoods give off 
highly irritating dust, which can cause a burning sensation. The use of 
respiratory protective equipment should not be seen as an alternative to 
controlling the risk of exposure at source by using adequate dust  
extraction equipment. 

•   The use of ear plugs or ear defenders is recommended when the machine 

is in use, particularly if the noise level exceeds 85 dB.

•   Wear suitable protective gloves when handling cutting tools or blades. 

Gloves should NOT be worn when using the machine as they can be 
caught in moving parts of the machine.

•   Non-slip safety footwear is recommended when using the machine and 

handling large work pieces.

2. Dress appropriately

 

•   Do not wear loose clothing, neckties or jewellery; they can be caught in 

moving parts of the machine.

•  Roll up long sleeves above the elbow.
•  Wear protective hair covering to contain long hair.

3. Safety warnings

 

•  Find and read any warning labels on the machine.
•   It is important that any labels bearing health and safety warnings are 

not removed, defaced or covered. Replacement labels can be obtained by 
contacting our Customer Service Department.

4. Familiarise yourself with the machine

 

•   If you are not thoroughly familiar with the operation of this machine, 

obtain advice from your supervisor, instructor, or other qualified person or 
contact your retailer for information on training courses. Do not use this 
machine until adequate training has been undertaken.

5. Take care when moving or positioning the machine 

•   Some machines can be very heavy. Ensure the floor of the area in which 

the machine is to be used is capable of supporting the machine.

•   The machine and its various components can be heavy.  

Always adopt a safe lifting technique and seek assistance when lifting 
heavy components. In some cases it may be necessary to use mechanical 
handling equipment to position the machine within the work area.

•   Some machines have optional wheel kits available to allow them to be 

manoeuvred around the workshop as required. Care should be taken to 
install these according to the instructions provided.

•   Due to the nature of the design of some machines the centre of gravity 

will be high making them unstable when moved. Extreme care should be 
taken when moving any machine.

•  If transportation of the machine is required then all precautions relating 

to the installation and handling of the machine apply. In addition, ensure 
that any vehicles or manual handling equipment used for transportation 
are of adequate specification.

6. The machine should be level and stable at all times

 

•   When using a leg stand or cabinet base that is designed to be fitted to 

the machine, always ensure that it is securely fastened to the machine 
using the fixings provided.

•   If the machine is suitable to be used on a workbench, ensure that the 

workbench is well constructed and capable of withstanding the weight 
of the machine. The machine should always be securely fastened to the 
workbench with appropriate fixings.  

•   Where possible, floor standing machines should always be secured to the 

floor with fixings appropriate to the structure of the floor.

•   The floor surface should be sound and level. All of the feet of the machine 

should make contact with the floor surface. If they do not, either re-locate 
the machine to a more suitable position or use packing shims between 
the feet and the floor surface to ensure the machine is stable.

7. Remove adjusting keys and wrenches

 

•   Ensure that all adjusting wrenches and keys are removed before 

switching the machine ‘ON’. There is a risk of severe personal injury or 
damage to the machine from airborne objects.

8. Before switching the machine ‘ON’ 

•  Clear the machine table of all objects (tools, scrap pieces etc.)
•   Make sure there is no debris between the work piece and the  

table / work support.

•   Ensure that the work piece is not pressed against, or touching the saw 

blade or cutting tool.

•   Check all clamps, work holding devices and fences to ensure that they are 

secure and cannot move during machining operations.

•   Plan the way that you will hold and feed the work piece for the entire 

machining operation.

9. Whilst machining 

•   Before starting work, watch the machine while it runs. If it makes 

an unfamiliar noise or vibrates excessively, switch the machine ‘OFF’ 
immediately and disconnect it from the power supply. Do not restart until 
finding and correcting the source of the problem.

10. Keep the work area clear

  

•   Working clearances can be thought of as the distances between machines 

and obstacles that allow safe operation of every machine without 
limitation. Consider existing and anticipated machine needs, size of 
material to be processed through each machine and space for auxiliary 
stands and/or work tables. Also consider the relative position of each 
machine to one another for efficient material handling. Be sure to allow 
yourself sufficient room to safely operate your machines in any  
foreseeable operation.

•   Cluttered work areas and benches create the risk of accidents. Keep 

benches clear and tidy away tools that are not in use.

•   Ensure that the floor area is kept clean and clear of any dust and debris 

that may create trip or slip hazards. 

11. Consider the work area environment

 

•  Do not expose the machine to rain or damp conditions.
•   Keep the work area well lit and ensure that there is artificial lighting 

available when there is insufficient natural light to effectively light the 
work area. Lighting should be bright enough to eliminate shadow and 
prevent eye strain.

•   Do not use the machine in explosive environments eg. in the presence of 

flammable liquids, gases or dust.

•   The presence of high levels of dust created by machining wood can 

present a risk of fire or explosion. Always use dust extraction equipment 
to minimise the risk.

12. Keep other persons away (and pets) 

•  The machine is designed to be used by one person only.
•   Do not let persons, especially children, touch the machine or extension 

cable (if used) and keep visitors away from the work area.

•   Never leave the machine running unattended. Turn the power supply off 

and do not leave the machine unattended until it comes to a  
complete stop.

Summary of Contents for DML305

Page 1: ...en using woodworking equipment Always read the instructions provided before using woodworking equipment i Kg Version 3 2 January 2015 To register this product please visit www recordpower info It is important to register your product as soon as possible in order to receive efficient after sales support and be entitled to the full 5 year guarantee Your statutory rights are not affected Please see b...

Page 2: ...e Package 7 Getting to Know Your Lathe 8 Assembly 9 Assembly of the DML305 A Leg Stand 10 Assembly of the Optional DML305 L Extension Support and DML305 E Bed Extension 11 Adjustments and Operations 12 Intended Use of the Lathe Basic Woodturning Instructions 13 Dust Extraction 14 Troubleshooting 15 Electrical Connection Wiring Diagram 16 Parts Diagram List EU Declaration of Conformity ...

Page 3: ... to use the machine Indicates an instruction that requires particular attention Wear protective eyewear Use respiratory protective equipment Use suitable protective footwear Use hearing protection Use protective work gloves Indicates a risk of severe personal injury or damage to the machine Indicates a risk of severe personal injury from electrical shock Risk of personal injury from lifting of hea...

Page 4: ... the machine apply In addition ensure that any vehicles or manual handling equipment used for transportation are of adequate specification 6 The machine should be level and stable at all times When using a leg stand or cabinet base that is designed to be fitted to the machine always ensure that it is securely fastened to the machine using the fixings provided If the machine is suitable to be used ...

Page 5: ...another person as a substitute for a table extension or as additional support for a work piece that is longer or wider than the basic table or to help feed support or pull the work piece Do not attempt to machine more than one work piece at a time When feeding the work piece towards the blade or cutting tool never position your hands in direct line of the cutting path Avoid awkward operations and ...

Page 6: ...e of the Lathe Basic Woodturning Instructions Do not attempt to remount a work piece that has been turned on a faceplate unless you are deliberately turning eccentric work You cannot remount faceplate turned work and expect it to run true as the timber will have expanded or contracted Do not remount a work piece that has been turned between centres if the original centres have been altered or remo...

Page 7: ... been purchased from a retailer the 5 year guarantee is transferable and begins on the date of the first purchase of the Product and in the event of a claim under this guarantee proof of the original purchase date will be required to validate the warranty period 2 Claims Procedure 2 1 In the first instance please contact the Authorised Dealer who supplied the Product to you In our experience many ...

Page 8: ...fications 6 Contents of the Package Max bowl diameter 305 mm Max between centres 393 mm Max swing over bed 305 mm Spindle speeds 350 670 1025 1500 2225 3250 rpm Motor 230 V 50 Hz 1 2 hp 375 W Full load current 2 6 A Tailstock spindle travel 60 mm Thread 3 4 x 16 TPI or M33 x 3 5 mm please refer to machine specification label Taper 1 or 2 Morse Taper please refer to machine specification label Nois...

Page 9: ...ition until the machine is completely assembled Installing the Tool Rest Holder to the Lathe Bed To allow the tool rest holder to be attached to the lathe the tailstock must first be removed Remove the hex head screw and retaining washer at the end of the lathe bed to allow the tailstock to be slid from the lathe bed Fig 8 1 On the underside of the tool rest holder is a bolt with a nylon locking n...

Page 10: ...the knockout bar in the circular hole in the spindle nose and hold firmly to ensure the spindle does not turn Now use the spindle wrench on the faceplate collar to loosen the faceplate turning anti clockwise see Fig 8 7 Insert the drive centre into the headstock spindle Fig 8 8 Warning Always disengage the indexing lock before turning the machine on i Drive centre Fig 8 8 Spindle Knockout bar Spin...

Page 11: ...lar hole in the spindle nose and hold firmly to ensure the spindle does not turn Now use the spindle wrench on the faceplate collar to tighten the faceplate turning clockwise see Fig 8 12 Fitting the Revolving Centre to the Tailstock First ensure the locking handle is loosened then insert the revolving centre into the tailstock spindle and tighten the locking handle Fig 8 10 Please note Before ins...

Page 12: ...nd Contents of the Package 1 Upright plinths x 2 2 Male cross brace 3 Female cross brace 4 M10 x 25 mm set screws x 2 5 M8 x 35 mm bolts nuts and washers x 2 6 M10 x 80 mm bolts nuts and washers x 12 7 Upright columns x 2 8 Base x 2 2 3 7 8 1 4 5 6 ...

Page 13: ...e note The leg stand is adjustable in height to allow for comfortable use of the lathe As a general rule the centre height of the lathe should be at elbow height 3 Attach the female cross brace to one of the upright columns using two M10 x 80 mm bolts Attach the male cross brace to the remaining upright column in the same manner Fig 9 3 4 To complete assembly of the legstand insert the male cross ...

Page 14: ...plinth 2 Male cross brace 3 Female cross brace 4 M10 x 25mm set screws x 2 5 M8 x 35 mm bolts nuts and washers x 2 6 M10 x 80 mm bolts nuts and washers x 6 7 Upright column 8 Base 2 3 7 8 1 4 5 6 Contents of the DML305 E Bed Extension Package 1 M10 x 50 mm bolts x 2 2 M10 washers x 2 3 M10 spring washers x 2 4 Hex wrench 5 Bed extension 5 2 3 4 1 ...

Page 15: ...the upright column of the leg extension using two M10 x 80 mm bolts Fig 10 3 Attach the male cross brace to the main leg stand using the same bolts which hold the either the male or female cross brace in place on the main leg stand Fig 10 4 The Leg extension can be mounted to either side of the main leg stand depending on which way round the lathe was originally attached to the main leg stand Set ...

Page 16: ...bed extension to the top of the upright plinth using M8 x 35 mm bolts with M8 washers on either side of the bed extension and secured with M8 nuts Fig 10 8 Using the hex wrench supplied adjust the blind set screws on top of the optional DML305 L Extension Support bed extension to raise turn clockwise or lower turn anti clockwise the extension until it is flush with the main bed of the lathe Fig 10...

Page 17: ...king handle Fig 11 2 If the movement of the tailstock is unsatisfactory either due to being too stiff and difficult to move or too easy to move and giving inadequate locking the clamping action can be adjusted The underside of the tailstock features the same nylon locking nut and clamp mechanism as the tool rest holder see Fig 11 3 and can be adjusted in the same manner as the tool rest holder by ...

Page 18: ...To turn the lathe on press the green switch marked I on the headstock located beneath the red emergency stop button To stop the machine press the red button marked O on the headstock located beneath the red emergency stop button To stop the machine in an emergency press the large red button located on the headstock Fig 11 7 In the Event of a Blockage or if the Machine Stalls If the lathe stalls du...

Page 19: ...his will reduce the amount of roughing out needed and also maximise the possible diameter of the final piece 1 Using a square or rectangular profile blank draw two lines one from each opposing diagonal corner to the other at each end of the blank The point where the lines intersect indicates the centre of the blank See fig 12 2 If using irregular shaped timber a centre finder is an invaluable tool...

Page 20: ...e angle of the cutting bevel of the gouge is too shallow and will cause it dig in to the work piece or snatch the tools from your hands Using the Skew Chisel Skew chisels are available in both flat and oval profiles The curved profile is favoured by many as it gives better results more easily Skew chisels are ideal for creating beads refining the profiles and can be used to create a final smooth f...

Page 21: ...h motors can be used simul taneously giving maximum suction but in this mode the extractor must be switched off for 20 minutes every hour 0 5 micron filtration DX5000 High Filtration Dust Extractor Bag type extractor 200 litre capacity Twin 1 kW motor suitable for heavy us age ie if one motor is switched off for 20 minutes then the other can be used thus enabling continuous usage Or both motors ca...

Page 22: ...e or use a suitable diameter cable Voltage too low Have the voltage checked by an electrician Circuit breakers do not have sufficient capacity Have a licensed electrician install proper size breaker Drive belt tension too high Adjust belt tension Use of extension cord Use heavier gauge extension cord or no extension cord Machine labours Excessive depth of cut Decrease depth of cut during cutting T...

Page 23: ...63 plug for use in the UK always ensure that it is fitted with a fuse conforming to BS1362 appropriate to the rating of the machine If replacing the original fuse always fit a fuse of equivalent rating to the original Never fit a fuse of a higher rating than the original Never modify the fuse or fuse holder to accept fuses of a different type or size Where the current rating of the machine exceeds...

Page 24: ...24 16 Parts Diagram List ...

Page 25: ...ey 100 Hex socket set screw M6 x 12 mm 103 Power cable 104 Knockout bar Part No Description 1 Wrench 2 Spur centre 3 Faceplate 4 Spindle shaft 5 Bearing 6005 2Z 6 Ring retaining 47 mm 7 Indexing gear 9 Headstock 10 Washer 47 mm 11 Retaining ring 25 mm 12 Poly v belt 13 Hex socket set screw M6 x 10 mm 14 Spindle pulley 15 Ring retaining 19 mm 16 Handwheel 17 Indexing lock knob 18 Indexing lock tube...

Page 26: ...cing Directives LOW VOLTAGE DIRECTIVE 2006 95EC ELECTROMAGNETIC COMPATIBILITY DIRECTIVE 2004 108EC EN 55014 1 2006 EN 55014 2 1997 A1 2001 A2 2008 EN 61000 3 2 2006 EN 61000 3 3 2008 and conforms to the machinery example for which the EC Type Examination Certificate No SH09081132 001 SH09081132 002 SH09081133 001 at Intertek Testing Services Shanghai Building No 86 1198 Qinzhou Rd North Shanghai 2...

Page 27: ...27 ...

Page 28: ...cordpower co uk Eire Record Power Ltd Centenary House 11 Midland Way Barlborough Links Chesterfield Derbyshire S43 4XA Tel 01246 571 020 Fax 01246 571 030 www recordpower co uk Australia Tools 4 Industry Po Box 3844 Parramatta 2124 Tel 1300 124 422 Fax 1800 262 725 www recordpower com au New Zealand Tools 4 Industry Po Box 276079 Manukau City 2241 Tel 0800 142 326 Fax 09 2717 237 www recordpower c...

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