Real Flame EXURO IO1000 Installation & Operating Manual Download Page 16

INSTALLATION 

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16

Laying Gas Pipe

Gas pipe should be sized as per the requirements of AS5601/AG601-2000. The pipe sizing must
be sufficient to deliver the following volume of gas to the heater with all other gas appliances in
the home running at the same time;

IO1000 Natural Gas = 49 Mj/hr

IO1000 Propane = 40 Mj/hr

IO1000 ULPG = 40 Mj/hr

It is highly recommended to install an easily accessible isolating shut off valve (ball valve) along
the gas line to the IO1000 unit which should be easily accessible to the user.

This fire has been supplied with a ½” pipe connected through a short 45° flare nut inlet connection
to make the gas supply easy and safe. Solid pipe should be run to the inside lower left hand side
of the fire. Insert the supplied rubber plug and cut it as shown below to allow the gas pipe and the
electrical cable to pass through, keeping the plug as air-tight as possible.

Gas Pipe Entry Point

Any flexible pipe should be attached to the copper supply pipe and joint tested to ensure gas
tightness, an isolating valve is recommended for this purpose.

Before each use of the appliance the hose assembly connecting the appliance to the gas supply
must be inspected. If there is evidence of excessive abrasion or wear, or if the hose is damaged,
then the hose assembly must be replaced before the appliance is operated.

The gas hose should be properly located away from pathways or areas where the hose may be
subject to accidental damage.

Summary of Contents for EXURO IO1000

Page 1: ...Municipal building codes AS NZS 5601 1 2013 Gas installations Any other relevant statutory regulations TO BE INSTALLED ONLY BY AN AUTHORIZED PERSON THIS APPLIANCE MUST NOT BE INSTALLED OR USED INDOOR...

Page 2: ...Limit of Liability The warranty provided under this warranty is limited to replacement or repair of the Real Flame Gas Burner only at our option To the extent permitted by law Real Flame excludes liab...

Page 3: ...It is recommended to open windows in the room for the first lighting of the fire In some instances a slight discolouration may occur inside the firebox This is a normal condition and is not covered b...

Page 4: ...3 Minimum Install Height 13 Types of Installation 13 Corner Installations 15 Laying Gas Pipe 16 Fixing the Fire into Cavity 17 Connecting the Gas Pipe 17 Connecting the power supply and power switch 1...

Page 5: ...E The dataplate for this appliance containing technical information and specifications can be found to the right of the control tray near the base of the fire To access this the fascia must first be r...

Page 6: ...ing down Turning off the fire To turn the fire off simply flick the ON OFF rocker switch to the off position This will shut down the gas flow to the pilot flame and both burners Please ensure the gas...

Page 7: ...size 1 3 1 25 4 0 Rear Burner Jet size 1 3 1 25 4 0 Front Burner Aeration Hole 11mm x 2 off per burner 11mm x 2 off per burner 5mm x 2 holes NO COLLAR FITTED NO COLLAR FITTED Collar must be fitted 1 o...

Page 8: ...on the corners of the fascia If you need to remove the fascia lift it upwards and slowly pull it away from the fire in the same motion After the fascia has been unhooked the short electrical cable at...

Page 9: ...ishing the visual quality of the product Some marking over time is inevitable however so the following directions will assist you in getting the maximum enjoyment from it NEVER EVER RUB THE FASCIA The...

Page 10: ...ervicing the appliance must be replaced prior to operating the appliance Installation of appliances fitted to fixed gas supply systems and repair of all appliances must be carried out by a qualified s...

Page 11: ...ed into a timber cavity The fire is controlled by the user from a switch that is situated on the lower right hand side of the stainless steel fascia The data label which contains all of the technical...

Page 12: ...C 1010 585 330 Where possible it is recommended that the cavity is made slightly larger than the above dimensions to give the installer the maximum amount of space to work in Minimum clearance distanc...

Page 13: ...only be used in an above ground open air situation with natural ventilation without stagnant areas where gas leakage and products of combustion are rapidly dispersed by wind and natural convection Cer...

Page 14: ...d cover and more than two walls the following should apply At least 25 of the total wall area is completely open and At least 30 of the remaining wall area is open and unrestricted Rectangular areas h...

Page 15: ...drawings give the minimum sized interior wall dimensions possible Note Allowances need to be made for cladding the internal of the cavity Dimensions of the cavity in this diagram represent the interna...

Page 16: ...the gas supply easy and safe Solid pipe should be run to the inside lower left hand side of the fire Insert the supplied rubber plug and cut it as shown below to allow the gas pipe and the electrical...

Page 17: ...cured the flexible hose can be con nected to the inlet side of the appliance regulator at the front centre of the fire The hose and pipe assembly should have been tested prior to this No matter which...

Page 18: ...ituated at the front RH side of the fire Push them together until they click Testing of the power switch and spark ignition IMPORTANT Before the operating pressure can be checked and the fascia fitted...

Page 19: ...t Please check that the operating pressure is exactly as listed below and if not adjust the regulator until the pressure is correct If unable to achieve this reassess the inlet gas pressure pipes Repl...

Page 20: ...itting the fascia four hooks must be bent out from the fascia so that they will engage with the cutouts in the fire Use your fingers to fold one hook out from each corner so that it sits at 90 degrees...

Page 21: ...er cover ensure fire is off and cooled and place the front edge on the glass at the front of the fire the rear flange of the Weather Cover will rest on the burner supports behind the rear burner To re...

Page 22: ...ELECTRICAL SCHEMATIC 22...

Page 23: ...EXPLODED VIEW 23...

Page 24: ...of the fascia and then finish removing the fascia This will give you access to remove the Burners and Stone tray Step Two Remove all of the coals and the two screws holding the burner clamps in place...

Page 25: ...lot jet with the correct one supplied in the kit See the table below Note You will have to remove the cover from behind the pilot assembly it may be helpful to remove the control tray completely for b...

Page 26: ...restrictor collars from the burners For Propane ULPG to Natural gas conversion you will need to re fit the natural gas restrictor collars These slide over the burner tube on the underside of the burne...

Page 27: ...ayer Do not heap or mound the coals Step Ten Re attach the fascia power supply lead Push them together until they click Line up the hooks with the receptacles on the Firebox Step Eleven When you have...

Page 28: ...h Fax 5229 0844 E mail realflamegeelong hotmail com au Sydney NSW Showroom 546 Pacific Highway Chatswood NSW 2067 Ph 02 8905 0189 Fax 02 8905 0192 E mail info realflame com au Miranda NSW Showroom 36...

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