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Wuhan Raycus Fiber Laser Technologies Co., Ltd.

User Guide of RFL-C4000XZ~12000XZ

9.4 Scrap requirements

The fiber laser equipment can be scrapped and recrcled if it has reached its useful life or has serious

faults and has no value for modification or repair,or meets other scrapping conditions stipulated in the
safety technical specifications.

Raycus reserve the right to make changes in design or constructions of any of our products at

any time without incurring any obligation to make changes or install the same on units previously
purchased.

All the items within warranty and service above provided by Raycus are for uses’ reference;

formal contents about warranty and service are subject to the contract.

Information contained in this document is subject to change without notice.

Summary of Contents for RFL-C4000XZ

Page 1: ...RFL C4000XZ C12000XZ Continuous WaveFiber Laser User Guide RFL C4000XZ RFL C6000XZ RFL C8000XZ RFL C10000XZ RFL C12000XZ WuhanRaycusFiberLaserTechnologiesCo Ltd...

Page 2: ...d Inspection 1 2 4 Operation Environment 2 2 5 Attentions 2 2 6 Specifications 3 3 Installation 4 3 1 Dimensions 4 3 2 Installation rule 7 3 3 Protective end cap of output cable and using description...

Page 3: ...nable 30 5 4 Guide Laser Red Guide Beam Control 30 5 5 Programming Mode 31 5 6 REM Mode 31 5 6 1 AD enable mode 31 5 6 2 Emission external control 31 5 6 3 Red light control 31 5 6 4 Programming Mode...

Page 4: ...wer up mode selection light out control area 51 8 3 4 Programming mode test area 51 8 3 5 Power slow rise down parametersettingarea 52 8 3 6 Laser output parameters read the settings area 52 8 4 Laser...

Page 5: ...ngs programming editing 61 8 13 1 View the number of wave bars inside the current laser 62 8 13 2 Check waveform content 63 8 13 3 Empty all waveforms 63 8 13 4 Editwaveform 64 8 13 5 Command explanat...

Page 6: ...ct To ensure safe operation and optimum product operation please observe the following cautions and warnings as well as other information within this manual 1 1 Security Label Figure 1 a Schematic dia...

Page 7: ...wavelength of 1080 nm or around 1080 nm and the average laser power radiated from the output head is 4kW 12 kW Direct or Indirect exposure to high power laser radiation causes damage to the eye or ski...

Page 8: ...ure that the AC voltage is supplied normally CAUTION Wrong wiring mode or power supply voltage will cause an un recoverable damage to the laser device 1 5 Other Safety Rules a Do not view the laser ou...

Page 9: ...esigned packaging materials and cabinets Raycus ensures that the lasers are fully protected during transportation Nevertheless in order to prevent unpredictable situations during transportation the us...

Page 10: ...aser output head is connected with fiber optic cable Please inspect the output head carefully for dust or other contaminations Use appropriate lens paper to clean it if necessary c Failure to follow t...

Page 11: ...tput Power Output Power Unstability 1 5 Nominal Output Power Modulation Frequency Hz 50 5k Red Guide Laser Power mW 0 5 1 Fiber output Types QBH QD Beam Quality BPP mm mrad 4 Nominal Output Power Fibe...

Page 12: ...dimensions of RFL C4000XZ C6000XZ C8000XZ C10000XZ C12000XZ continuous fiber laser are shown The main body dimensions of RFL C4000XZ continuous fiber laser are shown in Figure 2 Figure 2 a Front and r...

Page 13: ...n body dimensions of RFL C6000XZ 8000XZ continuous fiber laser are shown in Figure 3 Figure 3 a Front and rear view of the laser Figure 3 b Top and left view of the laser Figure 3 The dimensions of RF...

Page 14: ...Figure 4 The dimensions of RFL C10000XZ 12000XZ continuous fiber laser The structure size of RFL C10000XZ 12000XZ laser is 1200 960 1160 mm width height depth including casters and rings without warn...

Page 15: ...ocessing head the lens of the output cable must be inspected If the output cable lens is dirty the lens must be cleaned It is forbidden to disassemble the output lens by anyone other than staff in Ray...

Page 16: ...g light the minimum bending diameter shall not be less than 60cm i Customers can use the four lifting rings at the top of the product or the four casters at the bottom to lift or move the product Befo...

Page 17: ...wer fiber lasers the output cable type used is QBH QD QP output optical cable There are two types of protective end caps in the machine as shown in the figure Type A end cap It is assembled on the out...

Page 18: ...f the customer some models need to replace the protective end cap Please refer to the Cleaning Instructions for the Output Optical Cable Before Installation to clean the output optical cable and the p...

Page 19: ...kbench If the operation is not carried out in a clean environment it will cause great risk to the QP output optical cable operators need to wear finger cots to operate Figure 10 The output optical cab...

Page 20: ...aning is generally performed by our professional staff If the customer needs to operate it by himself we need to go through the relevant training of our staff and obtain the relevant qualifications be...

Page 21: ...se 30 alcohol volume ratio and replace it every 2 months e If ambient temperature is below 10 the chiller with both heating and cooling functions must be used and keep it in full time operation f For...

Page 22: ...in non working conditions such as transportation and storage the minimum bending diameter shall not be less than 30cm When the laser is emitting the minimum bending diameter shall not be less than 40c...

Page 23: ...M OFF ON POWER LASER ALARM STOP INDICATOR LIGHT REM OFF ON The key switch the main control switch of the laser Insert the key and turn it to the ON position the main control part of the laser is power...

Page 24: ...rfaces are normally closed and the ALARM indicator is off During the operation of the laser if any INTERLOCK is disconnected and the laser preparation is not completed the indicator light will be on S...

Page 25: ...it with the lock FIBER WATER IN Output optical cable water inlet interface this interface is connected to the water outlet of the normal temperature water of the water cooler and connected to the 13 i...

Page 26: ...e end of the power cord into the socket marked AC INPUT on the rear panel Note that the plug has an anti reverse connection function After inserting it use the lock to lock the plug and socket as show...

Page 27: ...ine for RFL C4000XZ Connector Tag Interface definition Logo Wire diameter Wire color 1 AC380V L1 L1 6mm2 Brown 3 AC380V L2 L2 6mm2 Black 5 AC380V L3 L3 6mm2 Gray 6 Protective PE 6mm2 Yellow green Eart...

Page 28: ...ontrol system power on remote main power power on and active and passive output of some lasers The detailed interface definition is shown in Table 6 Table 6 XP2 security interface definition Pin numbe...

Page 29: ...sed pin 12 and pin 13are open or else close 13 OUT 15 OUT FET S pole Main power supply power on output indication MOS pipe D S output current 0 1A VDS 30V passive signal 16 OUT FET D pole 17 IN Interl...

Page 30: ...0000 the laser output power is set by AD analog if the program number is 0000000 and the A6 is high A3 Enabling Internalpatter Input signal High level enables PC software control function A4 reset sig...

Page 31: ...orks in the internal control mode when B3 is high In this mode the laser can be controlled by communication B4 Laser anomalies Output signal The laser is abnormal when B4 is high B5 Laser red light in...

Page 32: ...ptical gate channel Output signal D5 Not connect D6 Not connect D7 QCW mode Output signal Output signal indicating that the current laser operates in QCW mode For lasers with QCW mode only D8 D11 Lase...

Page 33: ...ce Reference Ground for High Backup Voltage 3 3 7 INTERNET Interface XP5 Table 10 XP5 Communication interface definitions Pin Function Description 1 TX Data transmission 2 TX Data transmission 3 RX Da...

Page 34: ...ed the main power supply of the optical module will be turned off and the main power supply has been started signal of the interface will become low level The detected error state is latched and the o...

Page 35: ...l emergency stop switch turn on the key switch and the laser has a temperature and humidity alarm turn off the key switch Afterthe air conditioner works for 10minutes turn on the key switch again Wait...

Page 36: ...n level communication REM Mode close close close communication communication communication Enable close close XP4 1 2 pin pressure communication XP1 A1 A5 is high level close Enable close communicatio...

Page 37: ...1 A1 is high level XP1 A6 is low level or suspending 6 XP1 A1 is high level XP1 A3 is high level 7 XP1 A1 is high level XP1 A8 A14 is low level or suspending 8 XP1 A1is high level XP1 A6is high level...

Page 38: ...he SDC XX command 5 3 Emisson External Control Enable When the emission external control is enabled the laser emission is determined by the level differencebetween the pins of MOD MOD in the XP2 port...

Page 39: ...set high the laser operates in AD mode and the current laserpower is determined by the analog voltage of pin 1 and pin 2 of xp4 When A6 of xP1 is set low orsuspended the current laser power is set by...

Page 40: ...ser can be set to Ready This limit can be changed please contact Raycus Engineer 3 3 11 Programming Mode When A1 of XP1 is set high and A8 A14 is not 0 the laser is in Programming Mode At this time th...

Page 41: ...Wuhan Raycus Fiber Laser Technologies Co Ltd User Guide of RFL C4000XZ 12000XZ 33 f Click the main power ON g Waiting for Ready h Set laser emission parameters i Click the laser ON...

Page 42: ...urn the knob switch on the rear panel to ON 2 Turn the key switch to ON 3 Open the Raycus Laser Control System 4 Click the guide laser ON button to view the guide laser 5 Turn off AD mode and turn on...

Page 43: ...n controlled by analog signal Operations Steps a Turn the knob switch on the rear panel to ON b Turn the key switch to ON c Open the Raycus Laser Control System d Click the guide laser ON button to vi...

Page 44: ...the key switch to ON c Open the Raycus Laser Control System d Click the guide laser ON button to view the guide laser e Click the main power ON f Waiting for Ready g Set the pre executed waveform num...

Page 45: ...ON b Turn the key switch to REM c Short circuit pin 8 9 on XP2 d XP1 A1 connects to 24V XP1 A6 connects to 24V e Connect XP1 A5 to 24V and turn on the guide laser after checking the optics connect XP...

Page 46: ...Fiber Laser Technologies Co Ltd User Guide of RFL C4000XZ 12000XZ 38 Figure 25 Timing diagram 6 6 Power Communication Setting in REM Figure 26 Wiring diagram of power internal control and laser emiss...

Page 47: ...laser after checking the optics connect XP1 A5 to 0V and turn off the guide laser f XP1 C1 is connected to 24V and the main power is turned on users can also directly press the LASER button or the hos...

Page 48: ...s connected to 24V and the main power is turned on users can also directly press the LASER button or the host computer software clicks the main power ON g Waiting for Ready h XP1 A8 14 select the numb...

Page 49: ...ins the command content itself If the returned content contains a numeric value or contains an error type the returned command content is separated from the numeric value or from the error type The sp...

Page 50: ...Cycle too Low r SPW 100 Duty 100 r SDC Set Diode Current The set value must be less than 100 and above the minimum current setting value which can be set to 0 If the set value is greater than 100 the...

Page 51: ...nd ECM r Return ECM r DCM Disable Calibration Mode AD analog response time is less than 100 us in this mode Send DCM r Return DCM r Others Command error Send BGM r Return Command Err r STA Read device...

Page 52: ...r is not ready The laser is ready Bit 10 QCW mode off QCW mode on Bit 11 Module Main Power off Module Main Power on Bit 12 Modulation mode off Modulation mode on Bit 13 normal Leakage sensors 1 leakin...

Page 53: ...idity alarm Bit 26 normal Water flowmeter 1 Flow Alarm Bit 27 Red light internal control Red Light External Control Bit 28 normal Water flowmeter 2 Flow Alarm Bit 29 normal Module locked Bit 30 Optica...

Page 54: ...ser Technologies Co Ltd User Guide of RFL C4000XZ 12000XZ 46 Figure 29 PC software display main interface 8 2 Multi laser control area Multi laser control area is as Figure 30 Figure 30 Multi laser co...

Page 55: ...the lower left status display shows that the network connection is ok as Figure 31 Figure 31 communication status interface between PC software and laser 8 2 1 Add delete laser You can add delete las...

Page 56: ...48 8 2 2 ModifylaserIP After the laser connection has established select the IP address of current laser and right click to set it up as Figure 33 Figure 33 Modify the IP address of laser 8 3 Main wo...

Page 57: ...aser green laser is ready gray laser is not ready Alarm light indicates alarm status of current laser yellow laser is abnormal gray laser is normal Emission light indicates the working model of the cu...

Page 58: ...matically adjusts the laser s output power It makes the output power linear with a longer response time for AD analog in this mode longer than 1mS Gray laser operates in non correction mode and the ex...

Page 59: ...mode power off memory automatically AD mode Click ON AD analog mode on click OFF AD analog mode off mode power off memory automatically Red guide beam Click ON red guide beam on click OFF red guide b...

Page 60: ...setting parameters to set a new power rise and fall time When the rise and fall times are set to 0 the power slow rise fall function is automatically switched off When there is no 0 the slow rise or f...

Page 61: ...g in the current laser Figure 41 Laser parameter display area display interface 8 5 Alarm type display area The laser alarm type display area interface is as Figure 42 This interface shows the cause o...

Page 62: ...and explanation Mode selection Mode explanation Monitor A concise software interface which can monitor basic status information Control Supports the selection of control modes such as AD mode externa...

Page 63: ...on interface is as figure 44 User can choose between Chinese simplified and English by click setting language Setting effective after PC software restarted Figure 44 Language selection interface 8 8 A...

Page 64: ...the effective using time of laser For example the locking time May 21 2020 indicating that the laser is locked until 0 00 on May 21 2020 0 0 2000 means the laser is permanently unlocked b The termina...

Page 65: ...n settings operating interface in authorization mode 8 9 About Laser relevant information such as date of manufacture model serial number controling serial number token version number system informati...

Page 66: ...relevant information query interface 8 10 XP1 interface status indication in diagnostic mode The laser interface status indicator interface is as Figure 48 It is convenient to view the interface statu...

Page 67: ...000XZ 12000XZ 59 Figure 48 The interface status in diagnostic mode 8 11 Log in diagnostic mode Laser s working log interface is as Figure 49 User can query work log by entering the time to query and c...

Page 68: ...C4000XZ 12000XZ 60 8 11 1 Download log Log download interface is as Figure 50 Figure 50 Log download interface 8 11 2 Downloadrecord of historicalfault Historical fault record download interface is as...

Page 69: ...face for all downloaded information 8 12 Module parameters in diagnostic mode Laser module parameter query interface is as Figure 53 The interface is for the parameter query in diagnostic mode from wh...

Page 70: ...rent laser Operating interfaces of view the number of wave bar stored inside the current laser is as Figure 55 The software automatically lists the number of wavelength bars that have been saved by cl...

Page 71: ...e program automatically lists the original programmings by click the programming number that needs to be checked Figure 56 Programming content interface in the current laser programming mode 8 13 3 Em...

Page 72: ...ing mode is as Figure 58 Step 1 left click the pre edited programming number Step 2 select the command under the command type click Add Step 3 enter the parameters and click Save The instruction appea...

Page 73: ...Wuhan Raycus Fiber Laser Technologies Co Ltd User Guide of RFL C4000XZ 12000XZ 65 b add command type c save command...

Page 74: ...of RFL C4000XZ 12000XZ 66 d type the command code into laser e check effectiveness of instruction Figure 58 A diagram of the programming editing operation in programming mode 8 13 5 Command explanatio...

Page 75: ...hange power to 2 in power change ratio 1 4 WAIT 1 Wait for sync signal low level Null 2 Wait for sync signal high level Null 3 Wait for sync signal rising Null 4 Wait for sync signal droping Null 5 Wa...

Page 76: ...ons caused by those who are not from Raycus Thecustomer has the responsibility to understand and follow this instruction to use the device Any damage caused by fault operating is not warranted Accesso...

Page 77: ...ical specifications Raycus reserve the right to make changes in design or constructions of any of our products at any time without incurring any obligation to make changes or install the same on units...

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