Rauch AXIS H EMC Series Instruction Manual Download Page 104

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Maintenance and repair

Tighten the screw connec-
tion with a torque wrench
(Tightening torque =

65 Nm

Figure 9.3:

Fastening the tie rod at the hop-
per

NOTICE

After tightening the screw connections using the torque wrench, the weighing
cells must be tared anew. Please follow the instructions in the chapter “Machine
tare" of the operator’s manual of the operating unit.

Summary of Contents for AXIS H EMC Series

Page 1: ...ence This instruction manual assembly in struction is to be considered as part of the machine Suppliers of new and sec ond hand machines are required to document in writing that the instruc tion manua...

Page 2: ...ine You should be aware that damage caused by incorrect operation or improper use can not be cov ered by warranty claims Technical improvements We are continuously improving our products Therefore we...

Page 3: ...4 2 Instruction 7 3 4 3 Accident prevention 8 3 5 Information on operational safety 8 3 5 1 Parking the machine 8 3 5 2 Filling the machine 8 3 5 3 Checks before start up 9 3 5 4 Hazard zone 9 3 5 5...

Page 4: ...remote control of the hopper cover AP drive 33 4 4 5 Auxiliary lighting 34 4 4 6 Steps 34 4 4 7 Stabilising rollers with bracket ASR 25 34 4 4 8 GSE 30 boundary spreading unit only for AXIS H 30 2 EM...

Page 5: ...g unit optional equipment 66 7 8 1 Setting the boundary spreading unit 67 7 9 Settings for unlisted fertiliser types 68 7 9 1 Requirements and conditions 68 7 9 2 Running one pass 69 7 9 3 Running thr...

Page 6: ...preading disc hub 104 9 8 Checking the agitator drive 105 9 9 Spreader vane replacement 107 9 10 Metering slide adjustment 109 9 11 Checking the drop point 111 9 12 Maintenance of the hydraulic system...

Page 7: ...people who are familiar with the characteristics of the machine and who are aware of the risks The instructions regarding the operation service and safe handling of the ma chine as described in this...

Page 8: ...heim Germany We hereby declare that the product Mineral fertiliser spreader of the AXIS H series Type AXIS H 30 2 EMC AXIS H 30 2 EMC W AXIS H 50 2 EMC W complies with all relevant regulations of the...

Page 9: ...ew owner The operator s manual is intended for the operator of the machine and anyone involved in operating and maintaining it It must be read understood and applied by all persons entrusted with the...

Page 10: ...ront of these instructions Handling instruction 2 3 2 Listings Listings without a specific sequence are shown with bullet points level 1 and dashes level 2 Property A Point A Point B Property B 2 3 3...

Page 11: ...omponents can be found in the respective sup plier documentation These warning instructions must also be observed 3 2 Significance of warnings The warning instructions in this manual have been structu...

Page 12: ...warns of a possible dangerous situation for the health of persons Ignoring these warnings will result in very serious injury Always observe the measures described to prevent this danger n CAUTION Type...

Page 13: ...r the operator It is the operator s responsibility that the machine is used as intended 3 4 1 Personnel qualifications Before starting any work on or with the machine all persons who are involved in o...

Page 14: ...e equipment PPE 3 5 Information on operational safety Only use the machine in an operational safe state Avoid hazardous situations 3 5 1 Parking the machine Only park the machine with the hopper empty...

Page 15: ...ear of persons 3 5 4 Hazard zone Flying spreading material may cause serious injury e g to the eyes When persons are present between the tractor and the machine there is a great hazard caused by the t...

Page 16: ...y lead to severe personal injury or environmental damages When selecting the fertiliser inform yourself about its effects on persons the environment and the machine Please follow the instructions of t...

Page 17: ...ice work is to be conducted with increased alert ness at all times Work particularly thoroughly and cautiously 3 8 1 Qualifications of maintenance staff Welding and work on the electrical and hydrauli...

Page 18: ...t get wet e g bearings electrical connections Regularly check nuts and screws for their tight seat Retighten loose connec tions 3 9 Safety in traffic When driving on public streets and roads the tract...

Page 19: ...isibility If vision is re stricted e g when reversing another person is required to direct the driver Observe the permissible maximum speed Avoid sudden turns when driving uphill or downhill or across...

Page 20: ...gure 3 2 Safety equipment warning and instruction stickers front 1 White reflectors in front 2 Nameplate 3 Serial number 4 Spreading disc cover 5 Warning read operator s manual 6 Warning ejection of m...

Page 21: ...rear 1 Protective grid in hopper 2 Suspension points inside the hopper 3 Protective grid lock 4 Instructions protective grid lock 5 Deflector bracket 6 Yellow side reflectors 7 Red reflectors 8 Warnin...

Page 22: ...in front 2 Nameplate 3 Serial number 4 Warning read operator s manual 5 Warning ejection of material 6 Instructions maximum payload 7 Instructions KS LS switching 8 Protective grid lock 9 Protective...

Page 23: ...and instruction stickers rear 1 Instructions Suspension points inside the hopper 2 Spreading disc cover 3 Instructions no climbing 4 Yellow side reflectors 5 Red reflectors 6 Deflector bracket 7 Warn...

Page 24: ...the same warning and instruction stickers that were on the original parts must be placed on the new parts Designation Function Protective grid in hop per Prevents body parts from being caught by the...

Page 25: ...efore commissioning instruct all people to leave the hazard zone spreading range of the machine Danger due to moving parts Risk of body parts being cut off It is prohibited to reach into the danger ar...

Page 26: ...oad with the steps retracted Suspension points inside the hopper Bracket for fixing the hoisting gear Climbing prohibited Climbing on the deflector bracket is prohibited Protective grid lock The grid...

Page 27: ...n the machine see chapter 3 10 1 Position of safety equipment page 14 KS LS switching Screw in the adjustment screw until reaching a stop Load Sensing mode Unscrew the adjustment screw until reaching...

Page 28: ...Safety 3 22...

Page 29: ...0 Fax 49 0 7221 985 203 4 2 Description of the machine Use the machines of the AXIS H EMC series in accordance with chapter Intend ed use on page 1 The machine consists of the following assemblies 2 c...

Page 30: ...view AXIS H 30 2 EMC 4 3 5 Figure 4 1 Assembly overview Example AXIS H 30 2 EMC front 1 Hose and cable tray 2 Coupling points 3 Weigh cells depending on model 4 Hydraulics panel for H EMC function 5 F...

Page 31: ...2 Assembly overview Example AXIS H 30 2 EMC rear 1 Hopper Inspection window filling level scale depending on model 2 Scale for the spreading volume left right 3 Drop point adjustment centre left right...

Page 32: ...ata 4 26 4 2 2 Assembly overview AXIS H 50 2 EMC W 4 5 Figure 4 3 Assembly overview AXIS H 50 2 EMC front 1 Hose and cable tray 2 Coupling points 3 Weigh cells 4 Hydraulics panel for H EMC function 5...

Page 33: ...4 4 Assembly overview AXIS H 50 2 Rear 1 Hopper Inspection window filling level scale depending on model 2 Steps 3 Drop point adjustment centre left right 4 Spreading disc left right 5 Scale for the s...

Page 34: ...panel for H EMC function Figure 4 5 Mass flow control by measuring the torque of the spreading discs AXIS H 30 2 50 2 EMC 1 Torque speed sensor right direction of travel 2 Hydraulic block 3 Torque sp...

Page 35: ...Technical data 29 4 Figure 4 6 Hydraulic motor for spreading disc drive 1 Hydraulic motor...

Page 36: ...slide 2 Agitator 4 3 Machine data 4 3 1 Versions Type AXIS H 30 2 EMC AXIS H 30 2 EMC W AXIS H 50 2 EMC W Spreading depending on forward speed Electrical drop point setting RPM control EMC Mass flow...

Page 37: ...liser type max 500 kg min 500 kg min 500 kg min Hydraulic pres sure max 210 bar 210 bar 210 bar Hydraulic performance 50 l min 50 l min 65 l min Sound pressure level3 measured in the closed driver s c...

Page 38: ...W Extension L603 L800 L1500 XL1103 XL1300 XL1800 Change in capacity 600 l 800 l 1 500 l 1 100 l 1 300 l 1 800 l Change in filling height 0 26 cm 50 cm 24 cm 38 cm 52 cm Extension size max 240 x 130 c...

Page 39: ...Electrical remote control of the hopper cover AP drive With this remote control you can electrically fold in and out the hopper cover from the cabin of the tractor NOTICE We recommend that you have t...

Page 40: ...in front and two non turning wheels at the rear without wheel lock Lighting Application BLF 25 2 50 2 Front lighting with warning sign for wide extensions BLF 15 2 Front lighting without warning sign...

Page 41: ...t downwards for boundary spreading The boundary spreading unit must be hinged up again before starting two sid ed spreading 4 4 10 Hydraulic remote control FHD 30 60 for GSE 30 and GSE 60 This remote...

Page 42: ...identification system DIS Fast and uncomplicated determination of spreader settings when working with unfamiliar fertilisers 4 4 15 Hydraulic pressure filter For long and fault free operation of hydr...

Page 43: ...machine combination Calculation of total weight axle loads and tyre load capacity as well as of the required minimum ballast weights Figure 5 1 Loads and weights Charac ter unit Meaning Calculationby...

Page 44: ...ual front axle load TV tat Enter the calculated actual front axle load as well as the admissible front axle load specified in the tractor s operator s manual in the table TVtat GV a b TV b GH c d b If...

Page 45: ...Actual value accord ing to calculation Admissible value according to opera tor s manual Twice the admissi ble tyre load capac ity two tyres Minimum ballast front rear kg Total weight kg kg Front axle...

Page 46: ...Axle load calculation 5 40...

Page 47: ...briefly The person responsible for transportation must ensure that the machine is transported appropriately Unauthorised persons are to be kept away from the transport route The areas concerned must b...

Page 48: ...Transportation without tractor 6 42...

Page 49: ...by the forwarding agent If in doubt contact your salesperson or the manufacturer directly 7 2 Tractor requirements To ensure a safe and correct use of the machine of the AXIS H EMC series the tractor...

Page 50: ...ulation on page 37 Position of the distance washers only for AXIS H 50 2 EMC category III Ensure the correct position of the distance washers 2 included in the scope of delivery on each side of the lo...

Page 51: ...g position n DANGER Danger to life due to inattention or faulty operation There is a crushing hazard that may result in fatal injury for per sons standing between the tractor and the machine when the...

Page 52: ...sing struts or chains 1 Start the tractor 2 Move the tractor to the machine Do not latch the lower link hooks into place yet Make sure there is enough space between the tractor and the machine in orde...

Page 53: ...Figure 7 4 Untightened adjustment screw at the hydraulic block for KS b Load sensing operation Power Beyond Release the counter nut of the adjustment screw at the hydraulic block Completely screw in...

Page 54: ...t of the machine 9 Carefully raise the machine to the desired lifting height 10 Preset the mounting height according to the fertiliser chart See 7 7 2 Settings as per fertiliser chart page 59 NOTICE T...

Page 55: ...s may result in the machine abruptly tilting over backwards or falling down This can lead to severe personal injury Machines can be dam aged When extending the upper link always observe the maxi mum a...

Page 56: ...ximum admissible mounting height V and H during normal and late fertilising The maximum admissible mounting height depends on the following factors Normal fertilisation or late fertilising Machine typ...

Page 57: ...e highest connecting point of the upper link at the tractor The lower link of the tractor is installed at the upper coupling point of the lower link of the machine Proceed as follows when determining...

Page 58: ...ssible mounting height of the machine is exceeded in the normal fertilisation mode or if the mounting heights A and B cannot be reached The machine is to be mounted according to the late fertilising v...

Page 59: ...ows when determining the mounting height in late fertilising mode 1 Determine the mounting heights A and B above crop height from the fertil iser chart 2 Compare the mounting heights A and B plus the...

Page 60: ...ower coupling point of the lower link The following applies NOTICE Make sure that the maximum admissible length specified by the upper link or tractor manufacturer is not exceeded Please observe the i...

Page 61: ...lowered Only use the steps if they are folded out Do not climb over the hopper cover into the hopper Use the handle on the hopper cover Only climb into the empty hopper 7 5 2 Folding out the steps Be...

Page 62: ...during spreading operation Fold in the steps 1 Lift the steps up at the bottom and fold them out 2 Securely lock the steps into open position Figure 7 10 Folding out the steps 1 Lift the steps up at t...

Page 63: ...over on machine use the side wall of the hopper as hand grip in order to securely climb onto the machine If the machine is equipped with a hopper cover use the hand grip on the hop per cover in order...

Page 64: ...scale not for weighing spreaders A filling level scale is installed in the hopper to monitor the filling level This scale can be used to estimate how long spreading can continue until you must refill...

Page 65: ...included in the fertiliser chart Observe the setting values exactly Even a slightly incorrect setting may ad versely affect the spreading pattern When using urea particular attention is to be paid to...

Page 66: ...correctly set see information in the fertiliser chart the fertiliser is evenly spread over the field The following settings are to be applied to the machine according to the fertiliser chart Specified...

Page 67: ...must be accepted in this case The following settings are to be applied to the machine according to the fertiliser chart Specified parameters Type of fertiliser KAS BASF Application rate 300 kg ha Wor...

Page 68: ...der of the field Therefore there is just a slight underfertilisation at the field boundary The following settings are to be applied to the machine according to the fertiliser chart Specified parameter...

Page 69: ...rrectly set see information in the fertiliser chart the fertiliser is evenly spread over the field The following settings are to be applied to the machine according to the fertiliser chart Specified p...

Page 70: ...e accepted in this case The following settings are to be applied to the machine according to the fertiliser chart Specified parameters Type of fertiliser KAS BASF Application rate 150 kg ha Working wi...

Page 71: ...r of the field Therefore there is just a slight underfertilisation at the field boundary The following settings are to be applied to the machine according to the fertiliser chart Specified parameters...

Page 72: ...ting the boundary spreading unit 1 Numeric scale left side 2 Adjustment nut for numerical scale 3 Indicator 4 Hand grip 5 Numeric scale right side 1 The position of the pointer 3 is to be obtained fro...

Page 73: ...s If there are deviations in the fertiliser quality it may be necessary to correct the setting To decrease the spreading distance relative to the fertiliser chart setting Decrease boundary spreading d...

Page 74: ...day with no wind so the weather will not influence the result We recommend a testing area that is horizontal in both directions The tracks must not have any significant cavities or heights since this...

Page 75: ...e that the mounting height includes the top edge of the trays Check the spreading elements spreading discs spreader vanes outlet for correct functioning and completeness Place two collecting vessels o...

Page 76: ...Adjust and fix the metering slides on the right and left hand side see chapter B 4 of the corresponding machine type Run the spreading test with the determined open position for operation Forward spee...

Page 77: ...spreader setting corrections Test re sult Fertiliser distribution Action test Case A Even distribution admis sible deviation 1 scale line Adjustments are correct Case B Fertiliser quantity de creases...

Page 78: ...ertiliser chart and adjust the spreader ac cordingly Set the mounting height of the machine as specified in the fertiliser chart Make sure that the mounting height includes the top edge of the trays C...

Page 79: ...ing slides on the right and left hand side see chapter B 4 of the corresponding machine type Run the spreading test with the determined open position for operation Forward speed 3 4 km h Spread along...

Page 80: ...spreader setting corrections Test re sult Fertiliser distribution Action test Case A Even distribution admis sible deviation 1 scale line Adjustments are correct Case B Fertiliser quantity de creases...

Page 81: ...ting grain size distribution varying density grain form and surface treatment sealing humidity Clumping and moist fertiliser Clogging or bridging e g through foreign particles moist or inappropriate f...

Page 82: ...e that the application accuracy is sufficient Particularly hard types of fertiliser e g calcium ammonium nitrate kieserite in crease wear Always use the protective grid included in the scope of delive...

Page 83: ...ting height Filling in the fertiliser Adjusting the application rate Setting the working width Selection of the correct spreading disc Adjusting the drop point Spreading Travel to the spreading locati...

Page 84: ...s is provided with an electric metering slide actuator for adjusting the application rate The electronic metering slide actuator is described in a separate operator s man ual of the electronic machine...

Page 85: ...y parts or objects Contact with the distribution unit may injure crush or cut off body parts Maximum admissible mounting heights at front V and rear H are to be complied with at all times Ensure that...

Page 86: ...es caused by mechanical components and escaping fertiliser Never mount or dismount spreading discs while the engine is running or the PTO shaft of the tractor is rotating Switch the tractor motor off...

Page 87: ...sc must be evenly placed on the hub if required remove dirt 2 Carefully position the cap nut do not tilt 3 Tighten the cap nut with approx 38 Nm 4 Check that there is clearance between the spreader va...

Page 88: ...jected later and spread more towards the outside into the overlap zones This results in spreading patterns for larger working widths Figure 8 5 Adjustment centre for drop point 8 6 Checking the mounti...

Page 89: ...eading area Instruct them to leave the hazard zone Do the environmental conditions allow for hazardless spreading Particular attention is to be paid to excessive wind speed Do you know the terrain and...

Page 90: ...nt of the tramlines is essential Boundary spreading During boundary spreading in the headlands disc speed reduction drop point adjustment and application rate reduction Figure 8 6 Boundary spreading T...

Page 91: ...to the field border of the headland when travelling backwards and forwards NOTICE If a GPS system and an ISOBUS machine control unit are applied for operation of the machine make sure that the machine...

Page 92: ...distance of the fertiliser Driving into the headland tramline Close the metering slides as late as possible The end of the spreading fan should ideally lie on the field A at a distance of approx 4 to...

Page 93: ...an spread on wedge shaped fields with high precision Figure 8 8 Automatic section control 1 Field border 2 Headlands tramline 3 Spreading fans 2 to 7 Section reduction on the right side for AXIS 2 4 T...

Page 94: ...accurate spreading results during spreading operation in wedge shaped fields For further information on possible section settings refer to the operator s manual of the electronic control unit AXIS H...

Page 95: ...ase take particular note of the warnings in chapters 3 Safety page 5 and 9 Maintenance and repair page 95 before correcting any faults Fault Possible cause action Uneven fertiliser distribution Drop p...

Page 96: ...esidual material page 92 Check metering slide setting See chapter 9 10 Metering slide adjustment page 109 Irregular fertiliser feed to spread ing disc Fertiliser bridging above the agitator Remove fer...

Page 97: ...leaves straw sack resi dues Clear blockages Proceed as follows 1 Park tractor remove ignition key 2 Open metering slide 3 Place collecting vessel underneath 4 Remove spreading discs 5 Clean the outle...

Page 98: ...g Remove the ignition key of the tractor 3 Remaining fertiliser can be removed during machine cleaning with a soft wa ter jet See also Machine cleaning on page 101 n WARNING Risk of injury due to rota...

Page 99: ...the load on the coupling points lower upper link before removing the machine Store the hydraulic hoses and electric cables in the dedicated brackets Figure 8 10 Storage of the cables and hydraulic ho...

Page 100: ...Spreading operation 8 94...

Page 101: ...erated components adjustment lever metering slide Make sure that there is no one in close proximity to the moving parts during maintenance Spare parts must at least comply with the technical standards...

Page 102: ...ern will not be correct The durability of wear parts depends among other things on the material being spread 9 2 2 Checking the bolted joints Bolted joints have been tightened to the specified torque...

Page 103: ...ls and the tie rod for tightness on both sides of the machine before every spreading season also during the spreading season if necessary Checking 1 Tighten the screw connec tion with a torque wrench...

Page 104: ...ghtening torque 65 Nm Figure 9 3 Fastening the tie rod at the hop per NOTICE After tightening the screw connections using the torque wrench the weighing cells must be tared anew Please follow the inst...

Page 105: ...ng in hopper Is the protective grid in place Check function and adjust the protective grid lock as necessary Page 102 Spreading disc Check condition and replace the spreading disc or apply corrosion p...

Page 106: ...tronic con trol unit Page 111 Transmission drive Check filling levels change oil check speed sensor Page 118 Pressure filter Check pressure filter for dirt check hy draulic hoses and screw connections...

Page 107: ...oil separator When cleaning with high pressure water never aim the jet directly at warning signs electrical equipment hydraulic components and sliding bearings 9 5 1 Cleaning Clean the machine with a...

Page 108: ...tive grid lock can only be released by using a tool e g by means of the adjustment lever n WARNING Risk of injury due to moving parts in the hopper There are moving parts in the hopper There is a risk...

Page 109: ...key Figure 9 5 Open the protective grid lock Execute a regular function check of the protective grid lock See figure below Immediately replace defective protective grid locks If required correct the s...

Page 110: ...hub and agitator are centred e g straight edge ruler protractor The axes of the spreading disc hub and of the agitator must be aligned They may deviate from each other by a maximum of 2 mm If this tol...

Page 111: ...t tained or that the hopper seasaws when the hopper is empty If the speed with full hopper lies outside of this range the agitator needs to be checked for wear and tear Checking the functions of the a...

Page 112: ...agitator head 3 Turn the head manually or with the help of an oil filter belt forcefully against the rotational direction of the spreading disc See figure 9 8 The agitator head should not turn If the...

Page 113: ...f the spreader vane 4 Coating NOTICE Worn spreader vanes must only be replaced by your dealer or your specialist workshop n CAUTION Conformity of the spreader vane types The type and size of the sprea...

Page 114: ...lf locking nuts at the spreader vane and take them off the spreader vane 2 Install the new spreader vane onto the spreading disc Make sure that you have the correct spreader vane type Figure 9 12 Use...

Page 115: ...readjust the scale n WARNING Danger of crushing and shearing due to components operat ed by an external force When working on power operated components adjusting lever metering slides there is a crush...

Page 116: ...on position 85 5 Tighten the scale again 6 Repeat working steps 1 4 for the right metering slide NOTICE Both metering slides must open evenly and to the same extent Therefore al ways check both meter...

Page 117: ...ibution Figure 9 16 Checking the drop point 1 Left right adjustment centre 2 Left right outer yoke 3 Left right inner yoke 4 Actuator 5 Setting unit 6 Control lever 1 Set the drop point with the ISOBU...

Page 118: ...actor motor off Remove the ignition key Disconnect the power supply between the tractor and the machine Never actuate the hydraulic metering slide during adjust ment work 1 Attach a suitably thin stri...

Page 119: ...operation the temperature of the oils in the system is approx 90 C n WARNING Risk of injury due to the hydraulic system Hot fluids and fluids escaping under high pressure may cause severe injury Befo...

Page 120: ...n uncontrolled manner Collect dam escaped oil with sand earth or other absorptive material Collect hydraulic and gear oil in a suitable container pro vided for the purpose and dispose of it in accorda...

Page 121: ...ason check the age of the hydraulic hos es Change hydraulic hoses as soon as the prescribed period of storage and usage is exceeded 9 12 2 Replacing hydraulic hoses Preparation Ensure that the hydraul...

Page 122: ...e with the hose clamps 8 Check the position of the new hydraulic hose The hose guide must be identical with the one of the old hydraulic hose There must be no abrasion points Do not twist the hose or...

Page 123: ...own Position a collecting vessel for leaking hydraulic oil under the pressure filter Put on protective gloves and protective goggles 1 Loosen the filter housing 3 with a SW24 spanner 2 Untighten the f...

Page 124: ...filled with approx 0 3 l of trans mission oil 9 13 1 Checking the oil level Requirements The mineral fertiliser spreader is in a horizontal position Switch off the tractor engine and the ISOBUS machi...

Page 125: ...f the transmission unit please contact your dealer or an authorised specialist workshop Lubrication points Lubricant Description Metering slide Grease oil Ensure smooth movement and grease regularly S...

Page 126: ...distributed over the entire machine and marked corre spondingly You can recognize the lubrication spots with this sign board Figure 9 22 Sign board lubrication spot Always keep the sign boards clean a...

Page 127: ...e sewers The ingress of oil into the sewage system must be pre vented by building dams made of sand and or earth or by other suitable damming means n WARNING Environmental pollution caused by inapprop...

Page 128: ...d implement them 1 All components auxiliary and operating materials from the machine must be removed by specialist staff Hereby these components and substances must be cleanly separated into categorie...

Page 129: ...scale 58 parking 8 Transportation 13 Maintenance Metering slide 109 110 Safety 12 Maintenance staff Qualification 11 Manufacturer 23 Metering slide Adjustment 109 Scale 110 Mounting Height 82 O Operat...

Page 130: ...Index B Spreading disc Dismounting 80 Mounting 81 Safety 18 T Three point linkage Category II 44 Transportation 41 V VariSpread 87...

Page 131: ...g manual must be observed In all cases of doubt contact our sales representatives or the factory directly Warranty claims must be submitted to the factory by 30 days at the latest after occurrence of...

Page 132: ......

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