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NORMAL OPERATING CHARACTERISTICS

Each and every CHILLBUSTER that leaves the factory is quality checked to ensure compliance with our

American Gas Association certification. This check includes an operational test to ensure both satisfactory
combustion and proper operation.

Each installation site for any vent free heater presents its own unique combustion environment.  Specific factors

such as weather tightness of the
home, size of the room in which
the heater is installed, central
heating, ceiling fans, drafts,
altitude, the size of the firebox,
paint or soot inside the firebox,
etc., all have an influence on the
proper operation of any vent free
gas log set. A normally operating
CHILLBUSTER Gas Logs
possesses the following
characteristics:

Clean burning combustion, 
which, after normal break in, will
produce no soot or smoke.

A full bodied, lively flame. The 
flame will be blue at the base 
and a combination of blue and 
yellow at the body and tips. 
See Figure 11.

After initial break-in produce no

Figure 11

C 7

D F C 7

odor other than the normal odors associated with the combustion of Natural or Propane gas and/or the 
environment in which the heater is operated.

Will produce water vapor (increase indoor humidity) which may be beneficial during the dry heating season.

Customer Responsibilities And Annual Maintenance:

• Keep the area around the CHILLBUSTER free and clear from debris. From time to time, visually check pilot and

burner flames for proper appearance (Figures 10 and 11).  Normal flame color should be yellow body surrounded
by a hard blue haze.

• The pilot, air shutters and burners must be free of lint and dirt for optimum performance.  Air shutters which have

been closed or are obstructed with debris will not allow sufficient combustion air into burner.  Air shutters should be
periodically cleaned of debris.  Use compressed air or a soft bristle brush to clear pilot and burner(s) air intakes.  Air
shutters should not be altered from factory settings
"WARNING: Failure to keep the primary air
opening(s) of the burner(s)clean may result in sooting or property damage."

• Obstructed Pilot Air Intake Ports result in an improper gas/air mixture and a weak pilot flame.  Weak pilot flame is

the NUMBER 1 SERVICE ISSUE RE NUISANCE SHUT-OFF.  Using canned compressed air , pipe
cleaner or an artist's brush, clean out the opposing Air Intake Ports located at base of Pilot (where gas supply line
attaches to pilot).  (Figure 10)

• Do not operate in a dirty firebox or in a previously used firebox which has not had all soot completely removed or it's

chimney flue cleaned. Previously used fireboxes must have flue and stack professionally cleaned by a chimney
sweep.  Additionally, firebox walls and damper must also be thoroughly cleaned of all burn residue and soot using a
damp cloth, sponge or brush.

• Do not operate this set with any logs other than the RASMUSSEN CHILLBUSTER Refractory Logs specifically

designed and approved for use with this Burner System.

• Do not use with blower inserts or heat exchangers.
• If used, glass doors must be wide open when burner is on.
• Do not remove Rating Plate/Warning Tags. These tags serve you and any future user as an integral safety and

identification component of the CHILLBUSTER gas log heater.  Removing these tags voids the warranty.

• WARNING:  Do not allow fans to blow directly into fireplace.  Avoid any drafts that alter burner

flame patterns. Do not place blower inside area of firebox. Ceiling fans may create drafts that alter burner flame
patterns. Sooting and improper burning may occur. Sooting can settle on household surfaces outside the
fireplace.

• During periods of heavy use, inspect frequently for evidence of sooting. If sooting is present, discontinue

use until source of sooting is determined and corrected.

• Maintain log positioning as shown on pages 6 and 7 at all times.

10

Summary of Contents for CHILLBUSTER Evening Embers 7 Series

Page 1: ...lace or in a listed ventless firebox enclosure DO NOT install this appliance in a factory built fireplace that includes instructions stating it has not been tested or should not be used with unvented gas logs Do not use this CHILLBUSTER as a Vent Free Heater in sleeping quarters bathrooms or recreational vehicles WARNING If the information in this manual is not followed exactly a fire or explosion...

Page 2: ...es instructions stating it has not been tested or should not be used with unvented gas logs WARNING Any change to this heater or its controls can be dangerous Installation and repair should be done by a qualified service person The appliance should be inspected before use and at least annually by a professional service person More frequent cleaning may be required due to excessive lint from carpet...

Page 3: ...able vapors and liquids Provide adequate clearances for servicing and proper operation 3 Any outside air ducts and or ash dumps in the fireplace shall be permanently closed at time of installation WARNING Do not use a blower insert heat exchanger insert or other accessory not approved for use with this heater WARNING Do not allow fans to blow directly into the fireplace Avoid any drafts that alter...

Page 4: ...e Btu Hr against Actual Btu hr Used Maximum Supportable Btu Hr 60 160 Btu Hr Actual Btu Hr Used 72 000 Btu Hr Excess Btu Hr 11 840 Btu Hr If Actual Btu Hr Used is greater than Max Supportable Btu Hr then space is CONFINED If the Actual Btu Hr Used is less than Maximum Supportable Btu Hr then space is UNCONFINED In the example because the Actual Btu Hr Used exceeds the Maximum Supportable Btu hr th...

Page 5: ... floors between wall panels at penetrations for plumbing electrical and gas lines and at other openings WARNING CARBON MONOXIDE POISONING MAY LEAD TO DEATH When used without fresh air gas log sets may give off carbon monoxide an odorless colorless poisonous gas Some people pregnant women persons with heart or lung disease anemia or under the influence of alcohol and persons at high altitudes are m...

Page 6: ...IMNEY FLUE DAMPER OPEN Operate as a VENTED Heater See Page 3 ALL APPLICATIONS VENTED and VENT FREE OPERATION Installing Chillbuster 5 Burner Unit Into Fireplace FRONT REAR C L Gas Connect Rear Log With Rear Log on grate place grate control assembly inside firebox or approved enclosure Center left to right with the back portion of the grate assembly as far to the rear of the firebox as possible Rem...

Page 7: ...ion as shown 2 CENTER LOG Using the log locator hole and pin place the CENTER LOG onto the CENTER PIN of REAR LOG C7 or on the two FRONT LOG pins DFC7 WARNING Failure to position parts in accordance with these diagrams or failure to use only parts specifically approved with this heater may result in property damage or personal injury Volcanic Ash Placement Place VOLCANIC ASH only on the firebox fl...

Page 8: ... until all air is bled and gas flows to pilot 6 Press Piezo Ignitor Button Figure 3 to light pilot Continue to hold in Primary Gas Valve Control Knob until the Pilot flame remains lit when knob is released approx 60 to 90 seconds If Pilot does not remain lit repeat steps 1 through 5 and allow additional time after Figure 8 ON POSITION v OFF POSITION v PILOT POSITION PILOT v PILOT ADJUST COVER CAP ...

Page 9: ...N Once pilot lights continue to hold in Operating Dial until the Pilot flame remains lit when knob is released approximately 60 to 90 seconds If Pilot does not remain lit repeat steps 1 through 5 and allow more time after Pilot Lighting before releasing knob Figure 9 6 Turn Operating Dial to ON Ignition Interlock The Ignition Interlock device prevents the re establishment of gas flow following a l...

Page 10: ...d of debris Use compressed air or a soft bristle brush to clear pilot and burner s air intakes Air shutters should not be altered from factory settings WARNING Failure to keep the primary air opening s of the burner s clean may result in sooting or property damage Obstructed Pilot Air Intake Ports result in an improper gas air mixture and a weak pilot flame Weak pilot flame is the NUMBER 1 SERVICE...

Page 11: ... 2 1 4 5 C7 LOGS 12a DFC7 LOGS 2a 1a 5a 2a 40 41 1 C7 Center Log C 15 5 C7 Front Log 10 ODS Pilot N or LP 23 Manual Gas Valve 1a DFC7 Center Log U12a H21 18 Model MV or Standard 24 Valve Knob 2 C7 Left Top Log H22 24 Model 11 1 4 Pilot Supply Tubing 25 Push Button Piezo Ignitor C 13 18 or 24 Models H23 30 Model 12 C7 Grate C7or DFC7 S Switch C 10 30 Model 5a DFC7 Front Logs Two 12a DFC7 Grate 30 M...

Page 12: ...y as set forth herein and applies only for the periods designated above 2 RASMUSSEN shall not be liable for any loss damage incidental or consequential damages of any kind whether based upon warranty contract or negligence arising in connection with the sale use or repair of the product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitat...

Page 13: ...CHANGES next Consolidate C7 and DFC7 page 1 standard update z21 11 2a 2001 DUE 4 03 standard update z21 11 2b 2002 DUE 12 03 Title change Customer Responsibilities And Annual Maintenance page 10 13 ...

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