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The display will ask for the welding cable to be connected to the fitting. When this has been done it will show the data logging options (if 
selected). Enter the information as required.
(Optional extended traceabililty) If selected, the unit will prompt for the extended traceability codes to be read from the fitting. Up to five codes 
can be read from fittings, pipes and accessories. When complete, press the A Quick-Key to continue.
The display will ask for the fusion bar code to be read. When this has been done the display will show the set welding parameters.
Press Start to begin welding. During the weld, the display will show the set welding time, the remaining welding time, the set welding voltage 
and the welding power generated in the fitting. The unit will also monitor the welding to make sure it does not go out of limits. Any faults that 

are detected will terminate the welding and cause an error message to be displayed. These are listed later on in this manual.
(Optional cooling time) At the end of the weld the cooling time will be shown. This counts upwards from zero and will continue until stopped 
by the operator. This is shown as an aid to the operator to allow them to know how long it was since the weld finished. Press any key to 

continue.
The display will ask for the welding cable to be disconnected from the fitting. Doing this will reset the unit back to the welding menu.

FUsIOn OPERATOR bADgE

To allow full traceability of the operator, and stop untrained people using the equipment, an Operator Badge system is available.
Using an approved training centre, the operator is trained on the correct use of the equipment and then issued with an operator badge that 
has his details encoded on it. When the welding unit is switched on, the operator badge must be read with the bar code pen (or scanner) to 
unlock the unit and allow welding to take place. Details from the operator badge are recorded in the data log memory.
Three standard modes of operation are available:
1.    Every Day.
 

The first time the welding unit is used every day, the operator badge must be read. This will unlock the unit for use all day and will

 

then automatically relock at midnight (even if the unit is not powered on). It can also be relocked by reading the operator badge again.

2.    Every Power.
 

Every time the welding unit is switched on, the operator badge must be read to unlock the unit. It will remain unlocked until switched off.

3.    Every Weld.
 

Every time a weld is carried out, the operator badge must be read to unlock the unit This is required even if the unit is not powered off.

To activate these modes of operation, please contact your approved service agent.

Friatec Fittings.

This unit is approved to weld the Friatec Large Diameter couplers, manufactured by Friatec, only when used with the Friatec Operator Badge 
system.
To maintain the Friatec warranty, the installer must be trained by an authorized agent and be issued with a Friatec Operator Badge. Only 
trained operators should install these fittings.

gPs lOCATIOn

The welding unit has the ability to record the GPS satellite location of the weld. This is stored as Northing’s and Easting’s and entered into 
the data log along with an optional depth.
Using a hand held GPS device, the location of the weld can be found, and then this is entered into the data log memory along with the 
operator name, location and information
To activate these modes of operation, please contact your approved service agent.

lOW TEMPERATURE OPERATIOn

The welding unit has an extended temperature range option, which allows it to work down to -40°F. This unit has special supply and welding 
cables that remain flexible at extremely low temperatures. It also has an internal case heater to warm the electronics to an acceptable 
working temperature.
When the temperature inside the unit is below 5°F, the following operation will apply:

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Summary of Contents for RAPPACT3110

Page 1: ...Electrofusion Welding Unit Installation Instructions RAPPACT3110...

Page 2: ...the Equipment 6 Data Log Memory Manual Welding 7 Fusamatic Welding 7 Bar Code Welding 7 Fusion Operator Badge 8 GPS Location 8 Extreme Low Temperature Operation 8 Downloading the Weld Memory 9 Upgradi...

Page 3: ...al right angle plug USB Memory Drive Bar Code Scanner Optional 3 Bar Code Pen and Cord Standard 4 USB Socket 5 Welding Cable Socket 6 Protective Lid 7 Display 8 Buttons 9 Protective Frame 10 Ratings P...

Page 4: ...he equipment by its cables Do not disconnect the welding cables by pulling on them always pull off the connectors from the fitting Do not start a weld without the pipe correctly inserted into the fitt...

Page 5: ...change specification of its products without prior notice and with impunity INTENDED USE This equipment is intended to weld constant voltage electrofusion fittings suitable for low medium and high pre...

Page 6: ...heating effects The cable dimensions should be as follows 110 Volt operation 230 Volt operations Up to 63mm diameter Up to 63mm diameter 2 5mm2 cable 30m 1 5mm2 cable 40m Up to 180mm diameter Up to 18...

Page 7: ...u Press the B Quick key to select Automatic welding Press the D Quick key to select Bar Code welding If the unit is set to data log enter the details as shown on the screen Read the bar code on the fi...

Page 8: ...ext with mobile cell phones Pressing the B Quick Key will step Back one position Pressing the C Quick Key will Clear the input field The unit can record information about the weld along with the date...

Page 9: ...this will reset the unit back to the welding menu FUSAMATIC WELDING This mode of operation is designed to weld the fully automatic Fusamatic fittings manufactured and sold by The Fusion Group From th...

Page 10: ...unit and allow welding to take place Details from the operator badge are recorded in the data log memory Three standard modes of operation are available 1 Every Day The first time the welding unit is...

Page 11: ...will ask if you want to reset the data log memory Select yes or no then disconnect the memory drive when prompted to do so The data can be download as either an encrypted PFD file or as a plain text X...

Page 12: ...nit monitors all aspects of its operation If a fault occurs then an error message will be shown 0 Weld OK No Fault weld completed OK 1 Stuck button on start up This fault shows when the power is first...

Page 13: ...n the start button is pressed If the main power relays do not operate correctly then this fault will be shown The unit needs to be returned for service 20 Low output volts 1 25 This fault will happen...

Page 14: ...incorrectly 50 USB Memory Disc full This fault will happen if the USB flash memory pen is full Delete some from the device 51 USB Memory File allocation table full This will happen if the USB flash me...

Page 15: ...arranty is received then Advance Welding will either repair or replace the product at its option Any replacement product will have functionality at least equal to that of the product being replaced an...

Page 16: ...signed to comply Unit B Orchard Works Spen Vale Street Heckmondwike West Yorkshire WF16 ONQ United Kingdom www ElectrofusionWelding com For sales service and repair Area 1 WASHINGTON 740 South 28tb St...

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