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Plug the welding unit into the correct supply voltage and switch it on. The internal case heater will switch on and an indicator light will show 
on the lid next to the display.
When the internal temperature warms to the correct level, the case heater will switch off, the indicator light will switch off and the electronics 
will switch on.
The operation of the unit is now as previously described.

Extended temperature range facility is a factory-fitted option and must be requested when ordering the product from you supplier.

DOWnlOADIng WElD MEMORY

The data log memory is downloaded by using an ‘industry standard’ USB flash memory device. The data can be encrypted for protection, to 
stop unauthorized alteration of the information.
A data download manager is available free of charge and is supplied on the USB memory device with the welding unit This allows the 
encrypted data to be read, filtered, printed and saved. It also allows the data to be saved as an encrypted file or as a Microsoft Excel 
spreadsheet.
Plug the USB flash memory drive into the USB connector on the side of the welding unit
From the main menu:
Press the D Quick-Key to select options.
Press the A Quick-Key to select download data.
Confirm that you want to download the data. The display will show that it is “Enumerating the device”. While this is showing, the unit is 
initializing the memory drive. The data will now be downloaded.
The display will ask if you want to reset the data log memory. Select yes or no then disconnect the memory drive when prompted to do so.
The data can be download as either an encrypted PFD file, or as a plain text XLS file. To change the settings please contact your approved 
service centre.

UPgRADIng THE sOFTWARE

The operating software can be upgraded through the external USB connector. New software is loaded onto a USB memory drive then flashed 
into the welding unit using a password code. This allows the software to be upgraded without opening up the unit or changing the memory 
chip.
Software upgrade must be carried out by an approved service agent, and are email led from the manufacturer.

 

sET UP OPTIOns

From the main menu:
Press the D Quick-Key to select options.
From here the time can be set by the operator. Other changes can be made, however, these are password protected and must be carried 
out by an approved service agent.
The following options are available:
Date.
The date can be set.
Display Language.
Available languages can be selected and set.
Modes of Operation.

Manual: On/Off, Cooling time On/Off, Data logging On/Off, Variable voltage On/Off.
Fusamatic:  On/Off,  Cooling  time  On/Off,  Data  logging  On/Off.  Bar  Code:  On/Off,  Cooling  time  On/Off,  Data  logging  On/Off,  Extended 
traceability codes On/Off.
Calibration Period.

The calibration period can be set between 1 month and 99 months (or turned off). For 28 days prior to the calibration expiry date, the unit 
will prompt that the calibration is due and will count down the remaining days. When the calibration has expired, it can be set to warn the 
operator or lock the unit

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Summary of Contents for RAPPACT3110

Page 1: ...Electrofusion Welding Unit Installation Instructions RAPPACT3110...

Page 2: ...the Equipment 6 Data Log Memory Manual Welding 7 Fusamatic Welding 7 Bar Code Welding 7 Fusion Operator Badge 8 GPS Location 8 Extreme Low Temperature Operation 8 Downloading the Weld Memory 9 Upgradi...

Page 3: ...al right angle plug USB Memory Drive Bar Code Scanner Optional 3 Bar Code Pen and Cord Standard 4 USB Socket 5 Welding Cable Socket 6 Protective Lid 7 Display 8 Buttons 9 Protective Frame 10 Ratings P...

Page 4: ...he equipment by its cables Do not disconnect the welding cables by pulling on them always pull off the connectors from the fitting Do not start a weld without the pipe correctly inserted into the fitt...

Page 5: ...change specification of its products without prior notice and with impunity INTENDED USE This equipment is intended to weld constant voltage electrofusion fittings suitable for low medium and high pre...

Page 6: ...heating effects The cable dimensions should be as follows 110 Volt operation 230 Volt operations Up to 63mm diameter Up to 63mm diameter 2 5mm2 cable 30m 1 5mm2 cable 40m Up to 180mm diameter Up to 18...

Page 7: ...u Press the B Quick key to select Automatic welding Press the D Quick key to select Bar Code welding If the unit is set to data log enter the details as shown on the screen Read the bar code on the fi...

Page 8: ...ext with mobile cell phones Pressing the B Quick Key will step Back one position Pressing the C Quick Key will Clear the input field The unit can record information about the weld along with the date...

Page 9: ...this will reset the unit back to the welding menu FUSAMATIC WELDING This mode of operation is designed to weld the fully automatic Fusamatic fittings manufactured and sold by The Fusion Group From th...

Page 10: ...unit and allow welding to take place Details from the operator badge are recorded in the data log memory Three standard modes of operation are available 1 Every Day The first time the welding unit is...

Page 11: ...will ask if you want to reset the data log memory Select yes or no then disconnect the memory drive when prompted to do so The data can be download as either an encrypted PFD file or as a plain text X...

Page 12: ...nit monitors all aspects of its operation If a fault occurs then an error message will be shown 0 Weld OK No Fault weld completed OK 1 Stuck button on start up This fault shows when the power is first...

Page 13: ...n the start button is pressed If the main power relays do not operate correctly then this fault will be shown The unit needs to be returned for service 20 Low output volts 1 25 This fault will happen...

Page 14: ...incorrectly 50 USB Memory Disc full This fault will happen if the USB flash memory pen is full Delete some from the device 51 USB Memory File allocation table full This will happen if the USB flash me...

Page 15: ...arranty is received then Advance Welding will either repair or replace the product at its option Any replacement product will have functionality at least equal to that of the product being replaced an...

Page 16: ...signed to comply Unit B Orchard Works Spen Vale Street Heckmondwike West Yorkshire WF16 ONQ United Kingdom www ElectrofusionWelding com For sales service and repair Area 1 WASHINGTON 740 South 28tb St...

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