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UsIng THE EQUIPMEnT

This welding unit takes the ambient temperature into account when calculating the energy required to weld the fitting. It must therefore be 
allowed to reach ambient temperature before use and must be at the same temperature as the fitting to be welded.

Prepare and clamp the pipe and fittings inline with the manufacturer’s recommendations.

Connect the welding cable to the unit and the fitting to be welded. Connect the supply cable to the correct supply voltage and switch the unit 
on. The screen will show a welcome message along with the software version and date. The owner details are then shown

The main menu is now shown on the display. During operation, except while welding, pressing the star key on the keypad will jump back to 
this menu.

nOTEs:

The operation of the unit can be customized by turning welding modes on and off, along with some features like the cooling time and data 
logging. This manual details all available modes and features. For information on how to customize the welding unit see the “Set Up” section 
later on in this manual.

The welding unit is fitted with an alpha-numeric keypad, which is used by the operator to input data. Down the right hand side there are four 
Quick-Keys: A, B, C & D. These act as quick shortcut keys, their function being prompted on the screen.

When entering data, letters and numbers can be selected by repeatedly pressing the same key, e.g. A B C 2 A B C 2. After a short pause the 
cursor will move to the next position. Special characters and spaces can be selected by pressing the 1 or 0 keys. (This is the same method 
used for text with mobile cell phones.) Pressing the B Quick-Key will step Back one position? Pressing the C Quick-Key will Clear the input 

field.

The unit can record information about the weld, along with the date and time, and additional operator entered information.

It is possible to enter three pieces of information to identify the weld. The first is the Operator’s Name, the second is the Location where the 
weld is being done, and the third is an Information Field for more details.

The display will show all three pieces of information:

Pressing the B Quick-key will select the ‘Operator Name’ and allow changes to be made. Enter the required information and press the A 
Quick-key to accept it

Pressing the C Quick-key will select the ‘Location’ and allow changes to be made. Enter the required information and press the A Quick-key 
to accept it.

Pressing the D Quick-key will select the ‘Information Field’ and allow changes to be made. Enter the required information and press the A 
Quick-key to accept it

When all the information has been entered, press the A Quick-key to accept it.

This information will be saved when the weld has been completed, and will be prompted the next time a new weld is carried out.
The display will also ask if the pipe/fitting has been scraped and clamped. Select yes or no using the Quick-Keys. This information will be 
saved on the data log memory.

The unit can save 2048 welds in memory. When the memory is full, it will be overwritten from the beginning in blocks of 24 welds. This will 
allow the last 2000 welds to be held in memory.

An optional “lifetime weld memory” feature is available. This uses an SD memory card fitted internally that records every weld carried out by 
the unit. This is designed as a backup device and can only be downloaded by an approved service agent.

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Summary of Contents for RAPPACT3110

Page 1: ...Electrofusion Welding Unit Installation Instructions RAPPACT3110...

Page 2: ...the Equipment 6 Data Log Memory Manual Welding 7 Fusamatic Welding 7 Bar Code Welding 7 Fusion Operator Badge 8 GPS Location 8 Extreme Low Temperature Operation 8 Downloading the Weld Memory 9 Upgradi...

Page 3: ...al right angle plug USB Memory Drive Bar Code Scanner Optional 3 Bar Code Pen and Cord Standard 4 USB Socket 5 Welding Cable Socket 6 Protective Lid 7 Display 8 Buttons 9 Protective Frame 10 Ratings P...

Page 4: ...he equipment by its cables Do not disconnect the welding cables by pulling on them always pull off the connectors from the fitting Do not start a weld without the pipe correctly inserted into the fitt...

Page 5: ...change specification of its products without prior notice and with impunity INTENDED USE This equipment is intended to weld constant voltage electrofusion fittings suitable for low medium and high pre...

Page 6: ...heating effects The cable dimensions should be as follows 110 Volt operation 230 Volt operations Up to 63mm diameter Up to 63mm diameter 2 5mm2 cable 30m 1 5mm2 cable 40m Up to 180mm diameter Up to 18...

Page 7: ...u Press the B Quick key to select Automatic welding Press the D Quick key to select Bar Code welding If the unit is set to data log enter the details as shown on the screen Read the bar code on the fi...

Page 8: ...ext with mobile cell phones Pressing the B Quick Key will step Back one position Pressing the C Quick Key will Clear the input field The unit can record information about the weld along with the date...

Page 9: ...this will reset the unit back to the welding menu FUSAMATIC WELDING This mode of operation is designed to weld the fully automatic Fusamatic fittings manufactured and sold by The Fusion Group From th...

Page 10: ...unit and allow welding to take place Details from the operator badge are recorded in the data log memory Three standard modes of operation are available 1 Every Day The first time the welding unit is...

Page 11: ...will ask if you want to reset the data log memory Select yes or no then disconnect the memory drive when prompted to do so The data can be download as either an encrypted PFD file or as a plain text X...

Page 12: ...nit monitors all aspects of its operation If a fault occurs then an error message will be shown 0 Weld OK No Fault weld completed OK 1 Stuck button on start up This fault shows when the power is first...

Page 13: ...n the start button is pressed If the main power relays do not operate correctly then this fault will be shown The unit needs to be returned for service 20 Low output volts 1 25 This fault will happen...

Page 14: ...incorrectly 50 USB Memory Disc full This fault will happen if the USB flash memory pen is full Delete some from the device 51 USB Memory File allocation table full This will happen if the USB flash me...

Page 15: ...arranty is received then Advance Welding will either repair or replace the product at its option Any replacement product will have functionality at least equal to that of the product being replaced an...

Page 16: ...signed to comply Unit B Orchard Works Spen Vale Street Heckmondwike West Yorkshire WF16 ONQ United Kingdom www ElectrofusionWelding com For sales service and repair Area 1 WASHINGTON 740 South 28tb St...

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