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MAnUAl WElDIng

This mode of operation is designed to weld all fittings in manual mode.
From the main menu:
Press the A Quick-Key to select manual welding, then:
Press the A Quick-Key to weld with data logging OFF.
Press the B Quick-Key to weld with data logging ON.
The display will ask for the welding cable to be connected to the fitting. When this has been done it will show the data logging options (if 
selected). Enter the information as required.
The display will now prompt for the welding time and voltage to be entered. Press the C Quick-key to select the welding time. Enter this from 
the numbered keypad, e.g. 100. This can be between 1 second and 3600 seconds. Press the A Quick-key to accept the new time.
(Optional voltage select)Press the D Quick-key to select the welding voltage. Enter this from the numbered keypad, e.g. 26. This can be 
between 8 volts and 48 volts. A default option of 39,5 is available. Press the A Quick-key to accept the new voltage.
When the correct time and voltage have been selected, press the A Quick-key to accept them. The display will now ask for the START button 
to be pressed. Press Start to begin welding.
During the weld, the display will show the set welding time, the remaining welding time, the set welding voltage and the welding power 
generated in the fitting. The unit will also monitor the welding to make sure it does not go out of limits. Any faults that are detected will 
terminate the welding and cause an error message to be displayed. These are listed later on in this manual.
(Optional cooling time) At the end of the weld the cooling time will be shown. This counts upwards from zero and will continue until stopped 
by the operator. This is shown as an aid to the operator to allow them to know how long it was since the weld finished. Press any key to 
continue.
The display will ask for the welding cable to be disconnected from the fitting. Doing this will reset the unit back to the welding menu.
 

FUsAMATIC WElDIng

This mode of operation is designed to weld the fully automatic “Fusamatic” fittings, manufactured and sold by The Fusion Group.
From the main menu:
Press the B Quick-Key to select automatic welding.
Press the A Quick-Key to select Fusamatic welding.
Press the A Quick-Key to weld with data logging OFF.
Press the B Quick-Key to weld with data logging ON.
The display will ask for the welding cable to be connected to the fitting.
Make sure that the red lead end is attached to the red terminal on the
Fusamatic fitting and the black lead end to the other.
When this has been done it will show the data logging options (if selected). Enter the information as required. The unit will now read the fitting 
and set the welding time accordingly. This will be displayed. Press Start to begin welding.
During the weld, the display will show the set welding time, the remaining welding time, the set welding voltage and the welding power 
generated in the fitting. The unit will also monitor the welding to make sure it does not go out of limits. Any faults that are detected will 
terminate the welding and cause an error message to be displayed. These are listed later on in this manual.
(Optional cooling time) At the end of the weld the cooling time will be shown. This counts upwards from zero and will continue until stopped 
by the operator. This is shown as an aid to the operator to allow them to know how long it was since the weld finished. Press any key to 
continue.
The display will ask for the welding cable to be disconnected from the fitting. Doing this will reset the unit back to the welding menu.

bAR CODE WElDIng

 

This mode of operation is designed to weld bar coded fittings in fully automatic mode. Make sure that the bar code pen or (optional) bar 
code scanner is connected to the USB socket on the unit
From the main menu:
Press the B Quick-Key to select automatic welding.
Press the D Quick-Key to select Bar Code welding.
Press the A Quick-Key to weld with data logging OFF.
Press the B Quick-Key to weld with data logging ON.

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Summary of Contents for RAPPACT3110

Page 1: ...Electrofusion Welding Unit Installation Instructions RAPPACT3110...

Page 2: ...the Equipment 6 Data Log Memory Manual Welding 7 Fusamatic Welding 7 Bar Code Welding 7 Fusion Operator Badge 8 GPS Location 8 Extreme Low Temperature Operation 8 Downloading the Weld Memory 9 Upgradi...

Page 3: ...al right angle plug USB Memory Drive Bar Code Scanner Optional 3 Bar Code Pen and Cord Standard 4 USB Socket 5 Welding Cable Socket 6 Protective Lid 7 Display 8 Buttons 9 Protective Frame 10 Ratings P...

Page 4: ...he equipment by its cables Do not disconnect the welding cables by pulling on them always pull off the connectors from the fitting Do not start a weld without the pipe correctly inserted into the fitt...

Page 5: ...change specification of its products without prior notice and with impunity INTENDED USE This equipment is intended to weld constant voltage electrofusion fittings suitable for low medium and high pre...

Page 6: ...heating effects The cable dimensions should be as follows 110 Volt operation 230 Volt operations Up to 63mm diameter Up to 63mm diameter 2 5mm2 cable 30m 1 5mm2 cable 40m Up to 180mm diameter Up to 18...

Page 7: ...u Press the B Quick key to select Automatic welding Press the D Quick key to select Bar Code welding If the unit is set to data log enter the details as shown on the screen Read the bar code on the fi...

Page 8: ...ext with mobile cell phones Pressing the B Quick Key will step Back one position Pressing the C Quick Key will Clear the input field The unit can record information about the weld along with the date...

Page 9: ...this will reset the unit back to the welding menu FUSAMATIC WELDING This mode of operation is designed to weld the fully automatic Fusamatic fittings manufactured and sold by The Fusion Group From th...

Page 10: ...unit and allow welding to take place Details from the operator badge are recorded in the data log memory Three standard modes of operation are available 1 Every Day The first time the welding unit is...

Page 11: ...will ask if you want to reset the data log memory Select yes or no then disconnect the memory drive when prompted to do so The data can be download as either an encrypted PFD file or as a plain text X...

Page 12: ...nit monitors all aspects of its operation If a fault occurs then an error message will be shown 0 Weld OK No Fault weld completed OK 1 Stuck button on start up This fault shows when the power is first...

Page 13: ...n the start button is pressed If the main power relays do not operate correctly then this fault will be shown The unit needs to be returned for service 20 Low output volts 1 25 This fault will happen...

Page 14: ...incorrectly 50 USB Memory Disc full This fault will happen if the USB flash memory pen is full Delete some from the device 51 USB Memory File allocation table full This will happen if the USB flash me...

Page 15: ...arranty is received then Advance Welding will either repair or replace the product at its option Any replacement product will have functionality at least equal to that of the product being replaced an...

Page 16: ...signed to comply Unit B Orchard Works Spen Vale Street Heckmondwike West Yorkshire WF16 ONQ United Kingdom www ElectrofusionWelding com For sales service and repair Area 1 WASHINGTON 740 South 28tb St...

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