background image

DElIvERED ITEMs

Carefully remove the welding unit from its packaging and check that you have the following items:
• 

Welding unit

• 

Welding cable

• 

USB flash memory drive

• 

Bar code pen reader

When parts are missing or damaged, please contact your dealer.
This welding unit is Class 1 and requires an earthed (grounded) connection. An earth spike must be used with generators.
This unit is supplied in either 110 volt or 230 volt operation. Check the rating plate on the side of the unit for the correct supply voltage.
The power source must be capable of providing 3500 Watts.

ElECTRICAl sAFETY

Extension cables should only be used if they comply with the HO7RNF harmonized standard. They must be fitted with connectors to the BS EN 
60309-2 standard. All cables must be unwound from the reel to stop inductive heating effects. The cable dimensions should be as follows:
 

110 Volt operation

 

 

230 Volt operations

 

Up to 63mm diameter 

 

Up to 63mm diameter

 

2.5mm2 cable = 30m 

 

1.5mm2 cable = 40m

 

Up to 180mm diameter 

 

Up to 180mm diameter

 

2.5mm2 cable = 20m 

 

1.5mm2 cable = 25m

 

Over 180mm diameter 

 

Over 180mm diameter

 

4.0mm2 cable = l0m 

 

2.5mm2 cable = 20m

It is recommended for increased electrical safety to use a Residual Current Device (RCD) with a tripping current of not more than 30 mA. 
Always check your RCD every time you use it.

The supply cable must be inspected for signs of damage before each use and the equipment may only be used if in perfect condition. 
Damaged cables must be replaced by an approved service agent.

This equipment is classified as “Portable for use on industrial applications”, and must undergo a formal electrical safety check (Portable 
Appliance Test) as per local regulations.
 

WARnIng! switch off and remove the plug from the mains before adjusting,

cleaning or if the cable is cut, damaged or entangled.

4

Summary of Contents for RAPPACT3110

Page 1: ...Electrofusion Welding Unit Installation Instructions RAPPACT3110...

Page 2: ...the Equipment 6 Data Log Memory Manual Welding 7 Fusamatic Welding 7 Bar Code Welding 7 Fusion Operator Badge 8 GPS Location 8 Extreme Low Temperature Operation 8 Downloading the Weld Memory 9 Upgradi...

Page 3: ...al right angle plug USB Memory Drive Bar Code Scanner Optional 3 Bar Code Pen and Cord Standard 4 USB Socket 5 Welding Cable Socket 6 Protective Lid 7 Display 8 Buttons 9 Protective Frame 10 Ratings P...

Page 4: ...he equipment by its cables Do not disconnect the welding cables by pulling on them always pull off the connectors from the fitting Do not start a weld without the pipe correctly inserted into the fitt...

Page 5: ...change specification of its products without prior notice and with impunity INTENDED USE This equipment is intended to weld constant voltage electrofusion fittings suitable for low medium and high pre...

Page 6: ...heating effects The cable dimensions should be as follows 110 Volt operation 230 Volt operations Up to 63mm diameter Up to 63mm diameter 2 5mm2 cable 30m 1 5mm2 cable 40m Up to 180mm diameter Up to 18...

Page 7: ...u Press the B Quick key to select Automatic welding Press the D Quick key to select Bar Code welding If the unit is set to data log enter the details as shown on the screen Read the bar code on the fi...

Page 8: ...ext with mobile cell phones Pressing the B Quick Key will step Back one position Pressing the C Quick Key will Clear the input field The unit can record information about the weld along with the date...

Page 9: ...this will reset the unit back to the welding menu FUSAMATIC WELDING This mode of operation is designed to weld the fully automatic Fusamatic fittings manufactured and sold by The Fusion Group From th...

Page 10: ...unit and allow welding to take place Details from the operator badge are recorded in the data log memory Three standard modes of operation are available 1 Every Day The first time the welding unit is...

Page 11: ...will ask if you want to reset the data log memory Select yes or no then disconnect the memory drive when prompted to do so The data can be download as either an encrypted PFD file or as a plain text X...

Page 12: ...nit monitors all aspects of its operation If a fault occurs then an error message will be shown 0 Weld OK No Fault weld completed OK 1 Stuck button on start up This fault shows when the power is first...

Page 13: ...n the start button is pressed If the main power relays do not operate correctly then this fault will be shown The unit needs to be returned for service 20 Low output volts 1 25 This fault will happen...

Page 14: ...incorrectly 50 USB Memory Disc full This fault will happen if the USB flash memory pen is full Delete some from the device 51 USB Memory File allocation table full This will happen if the USB flash me...

Page 15: ...arranty is received then Advance Welding will either repair or replace the product at its option Any replacement product will have functionality at least equal to that of the product being replaced an...

Page 16: ...signed to comply Unit B Orchard Works Spen Vale Street Heckmondwike West Yorkshire WF16 ONQ United Kingdom www ElectrofusionWelding com For sales service and repair Area 1 WASHINGTON 740 South 28tb St...

Reviews: