R&M LOADMATE LM 01 Installation And Maintenance Manual Download Page 63 | Manualshive

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LM05 SERIES II I&M MANUAL/EN/11.30.2010

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This document and the information contained herein, is the exclusive property of R&M Materials Handling, Inc., and represents a non-public, confidential and proprietary trade secret that
may not be reproduced, disclosed to third parties, altered or otherwise employed in any manner whatsoever without the express written consent of R&M Materials Handling, Inc.
Copyright © (2010) R&M Materials Handling, Inc. All rights reserved.

8.3 Recommended technical support for various spare parts

Table 13. Recommended Technical Support for Various Spare Parts

SPARE PART

REPLACED BY

Upper chain guide

Output shaft

PG cable gland

Gear shaft + nuts

Motor end cap

Gearing (1st/2nd stage)

Brake & end cap sealing

Other seals and O-rings

Brake-limiter

Brake end cap

Lower chain guide

Rubber buffer

Electric box

PC-board

Plugs

Chain

Chain bucket

Slack fall stop

Suspension hook

Hook block assembly

Control box

Qualified Electrician & Mechanic

Qualified Electrician & Mechanic

Qualified Electrician

Qualified Mechanic

Qualified Mechanic

Qualified Electrician & Mechanic

Qualified Mechanic

Qualified Mechanic

Qualified Electrician

Qualified Mechanic

Qualified Mechanic

Qualified Mechanic

Qualified Electrician

Qualified Electrician

Qualified Electrician

Qualified Mechanic

Qualified Mechanic

Qualified Mechanic

Qualified Mechanic

Qualified Mechanic

Qualified Electrician

Once a part has been replaced, perform an operational check of hoist per Sections 3.3 and
3.4.

8.4 Screw Tightening Torque (lb-ft) Specifications

Table 14. Screw Tightening Torque Specifications

TYPE

M5

M6

M8

M10

M12

STANDARD SCREWS

4

7

18

35

61

SELF-TAPING SCREWS

4

6

15

30

53

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Summary of Contents for LOADMATE LM 01

Page 1: ...ietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved INSTALLATION AND MAINTENANCE MANUAL LM CHAIN HOIST LOADMATE LM05 SERIES II English STD R KHA F CQD ENG ...

Page 2: ...g Inc and represents a non public confidential and proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 3: ...ral 14 3 2 Correcting the Direction of Hook Travel 14 3 3 Operational Checks No Load 15 3 4 Operational Checks With Load 15 4 HOIST OPERATION 16 5 LOW HEADROOM TROLLEY 17 5 1 Description Technical Characteristics low headroom trolley 17 5 1 1 Technical Characteristics 17 5 1 2 Environmental Data 18 5 1 3 Optional equipment 18 6 SWIVEL TROLLEY 19 6 1 Description Technical Characteristics swiveling ...

Page 4: ...peed Hoist 575 volts Power Circuit 49 7 16 Three Phase Wiring Diagram Two speed Hoist 575 volts Control Circuit 50 7 17 Control Panel Layout Three Phase Single Speed Hoist 208 230 volts 51 7 18 Control Panel Layout Three Phase Single Speed Hoist 460 volts 52 7 19 Three Phase Wiring Diagram Single Speed Hoist 208 230 460 volts Power Circuit 53 7 20 Three Phase Wiring Diagram Single Speed Hoist 208 ...

Page 5: ...ject to the R M Materials Handling Inc Standard Terms and Conditions of Sale Revision 101707 a copy of which is available at www rmhoist com or upon request from R M Materials Handling Inc customer service sales representatives and the terms of which are incorporated as if fully rewritten herein 1 3 Disclaimer This Manual has been prepared by R M MATERIALS HANDLING INC to provide information and s...

Page 6: ...nderstand this manual before using the hoist Important issues to remember during installation operation maintenance and inspection are provided at the hoist control stations at various locations on the hoist in this manual and in the LoadMate Electric Chain Hoist Operator s Manual These issues are indicated by DANGER WARNING or CAUTION instructions or placards that alert personnel to potential haz...

Page 7: ... which depends on the facts in each situation Hoist operation hoist inspection and hoist maintenance personnel training programs should be based on requirements in accordance with the latest edition of ASME B30 16 Safety Standard for Overhead Hoists Underhung Such training should also provide information for compliance with any Federal State or Local Code requirements and existing plant safety rul...

Page 8: ... Regulations and ANSI NFPA 70 National Electric Code If the hoist is installed as part of a total lifting system all personnel must also read the applicable ASME B30 volume that addresses other types of equipment used in the system mDANGER Failure to read and comply with any one of the limitations noted in this manual can result in product failure serious bodily injury or death and or property dam...

Page 9: ...l be checked thoroughly for damage during shipment or handling at the job site Each complete electric chain hoist is load tested at the factory at 125 of the nameplate rated capacity All hoists are designed for the type of mounting specified by the purchaser The adequacy of the supporting members monorail beams cranes hangers supports framing etc is the responsibility of user owner and shall be de...

Page 10: ...s refer to appropriate trolley manual for trolley installation instructions After a trolley mounted hoist has been assembled to a beam check for balance Each trolley mounted hoist is balanced at the factory for as shipped condition Any auxiliary devices radio control lights hose reels etc furnished and mounted by others may require additional counterweight Hoists must hang straight without a load ...

Page 11: ... mCAUTION Make sure that the power supply voltage is the same as that shown on hoist serial plate nameplate mCAUTION Make sure that fuses and other current overload devices are in place to protect the power supply mCAUTION Make sure that power cable or conductors have sufficient capacity to maintain the hoist supply voltage by 5 percent of nominal voltage under all operating conditions Poor voltag...

Page 12: ...dling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 2 6 Three Phase Power Connections Figure 2 Three Phase Control Box Power Connections 1 Remove the control box cover 2 Insert the power supply cable through the cable gland 3 Connect phases L1 L2 L3 PE GROUND to mainline contactor K10 4 Tighten the terminal screws 5 Tighten the cable gland or connector to secure the cable 6 Con...

Page 13: ... manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 2 7 Single Phase Power Connections Figure 3 Single Phase Control Box Power Connections 1 Remove the control box cover 2 Insert power supply through the power cable gland 3 Make the following connections Connect power lead to L1 Connect neutral lead to L...

Page 14: ...ink on free end Install chain container If furnished make sure that trolley wheels have proper spacing in relation to beam flange See appropriate trolley manual for details Check direction of hook travel to make certain that it corresponds to respective control button that is depressed That is does hook travel UP when UP BUTTON is depressed If OK go to section 3 3 If not proceed to section 3 2 for...

Page 15: ...vel safety limit switch and that limit switch functions properly Run empty load block up to check that load block makes proper contact with upper lower travel safety limit switch and that limit switch functions properly Run empty load block up and down several times while checking for proper tracking of load chain 3 4 Operational Checks With Load After completion of no load operational tests the u...

Page 16: ... 2010 R M Materials Handling Inc All rights reserved 4 HOIST OPERATION mWARNING BEFORE PROCEEDING WITH THE NORMAL OPERATION OF THIS HOIST THE OPERATOR S SHALL BE TRAINED IN ACCORDANCE WITH THE LoadMate Electric Chain Hoist Operator s Manual AS SUPPLIED WITH THIS HOIST FAILURE TO READ AND COMPLY WITH ANY ONE OF THE LIMITATIONS NOTED IN THIS MANUAL AND THE LoadMate Electric Chain Hoist Operator s Ma...

Page 17: ...s Handling Inc All rights reserved 5 LOW HEADROOM TROLLEY Figure 4 Low headroom trolley 5 1 Description Technical Characteristics low headroom trolley NOTE The trolley you have just purchased must be used only with the nominal load indicated on the rating plate NOTE The trolley s service life will depend upon the level of duty the average operating time the number of starts and the maintenance app...

Page 18: ...c Copyright 2010 R M Materials Handling Inc All rights reserved 5 1 2 Environmental Data Ambient temperature 10 C to 40 C Protection degree IP55 as standard Sound level 70 decibels at 1 m 5 1 3 Optional equipment Limit Switch This cuts off the directional movement when the trolley reaches the end of its run Electric Actuation Device This actuates the supply line the slide block must not exceed the...

Page 19: ... trolley to 3 2 tons NOTE The trolley you have just purchased must be used only with the nominal load indicated on the rating plate NOTE The trolley s service life will depend on the level of duty the average operating time the number of starts and the maintenance applied to it 6 1 1 Technical Characteristics Type 1 Type 2 30 Hz 1000 kg 100 Hz 1000 kg Fem Class H4 H4 IP IP55 IP55 Insulation class ...

Page 20: ... be mounted on any type of standard profile see setting of the flange width NOTE Check the width of the runaway rail and adapt the spacing of the flanges of the trolley as indicated by the tables Make sure That the profile is secured That the profile is suitable to the loads to be supported That the dimensions are compatible with the trolley that is to be installed That the electrical characterist...

Page 21: ...he express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved Figure 5 Drive wheel and idler wheel side plates Adjust drive wheel and idler wheel side plates as shown above 6 3 Electric Swivel Trolley Figure 6 Electric swivel trolley Table 1 Electric swivel trolley HOIST TYPE SWIVELING TROLLEY TYPE CAPACITY NUMBER OF WHEELS WHEEL DIAMETER MO...

Page 22: ...tered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 6 3 1 Swiveling trolley 3 2 tons Figure 7 Swiveling trolley 3 2 tons CAPACITY MAX 3 2 TONS 3200 KG RAY OF CURVE MINI 2 6 FEET 6 3 2 Swiveling trolley 3 2 to 5 0 tons NOT LOCALLY AVAILABLE Figure 8 Swiveling trolley 3 2 ...

Page 23: ...xpress written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 6 3 3 Procedure to adjust swivel trolley guide rollers 1 Loosen nut A 8 plcs 2 Adjust guide rollers the maximum distance away from beam 3 Place swivel trolley on beam 4 Move trolley to curve section of beam 5 Adjust guide rollers allowing approximately 3 16 4 5 mm clearance per side u...

Page 24: ...7 MAINTENANCE 7 1 Basic Hoist Construction Figure 10 Basic Hoist Components 1 LOAD BLOCK ASSEMBLY 2 FALL SHOWN 2 LOAD CHAIN 3 ELECTRICAL CONTROL ENCLOSURE 4 TOP HOOK 5 HOIST GEAR BOX ASSEMBLY 6 CHAIN CONTAINER HARDWARE 7 HOIST BODY MOTOR 8 LOAD HOOK SAFETY LATCH 9 FASTENER 10 PIN 7 2 Motor Body The hoist motors are designed to provide dependable hoisting service The standard motors are enclosed fo...

Page 25: ...ven if the clutch slips once power is removed the brake will engage to stop and hold the load 7 3 1 Slip Clutch Operation When the motor brake is energized ITEM 1 pulls ITEM 2 away from ITEM 3 ITEM 3 is free to rotate ITEM 9 applies pressure to ITEM 3 that forces ITEM 3 to engage ITEM 4 The face to face contact between ITEMS 3 4 creates an adjustable slip clutch between the motor and the load chai...

Page 26: ...er without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved Figure 11 Cross Section of Hoist Brake Slip Clutch Table 2 Hoist Brake Slip Clutch Parts List ITEM DESCRIPTION 1 ELECTROMAGNETIC COIL 2 BRAKE LINING PLATE 3 SLIP CLUTCH PLATE 4 SLIP CLUTCH LINING DISC 5 LOCKING SCREW 6 BRAKE ADJUSTING NUT 7 GEAR INPUT SHAFT 8 SLIP CLUT...

Page 27: ...ch will allow a suspended load to free fall when trying to lift If this occurs release the motion button and the brake will engage to stop and hold the load 7 3 2 Slip Clutch Adjustment after Installation 1 Hook a load of at least 110 percent but not more than 125 percent of nameplate capacity 2 Remove plastic cap from inspection hole in brake cover 3 Raise load at slow speed and fast speed to tes...

Page 28: ...r ANSI Z244 1 lockout and tag main disconnect switch in de energized position Follow other maintenance procedures outlined in this manual and ASME B30 16 1 Remove brake cover and gasket 2 With a feeler gauge check three 3 places near each mounting bolts to measure air gap X between brake thrust disc item 2 and coil item 1 3 To adjust air gap use a 0 008 feeler gauge and proceed as follows Loosen l...

Page 29: ...ress written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 7 3 4 Replacement Criteria for Motor Brakes Table 3 Replacement Criteria for Motor Brakes THICKNESS AS NEW REPLACE WHEN LM 01 0 260 inches 6 6 mm 0 220 inches 5 6 mm LM 05 0 370 inches 9 4 mm 0 330 inches 8 4 mm LM 10 0 055 inches 1 4 mm 0 016 inches 0 4 mm LM 16 0 406 inches 10 3 mm 0 ...

Page 30: ... mechanical damage or excessive wear Never use the load chain as a sling Use only original equipment chain as supplied by a factory authorized source Improper load chain storage or installation can render the load chain unusable prior to the first lift 7 4 2 Maintenance Inspection A qualified person SHALL be designated to routinely conduct an in depth inspection of the load chain See Section 8 Pre...

Page 31: ...chain dimensions at several points on chain Figure 12 Dimensions of one link d x t where d diameter and t pitch Length over 11 links 11 t Replace load chain if any one of these dimensions exceeds maximum allowed wear Maximum allowed wear Minimum link diameter allowed d 0 1693 4 30 mm MINIMUM Maximum pitch allowed t 0 5157 13 10 mm MAXIMUM Maximum length allowed 11t 5 5216 140 25 mm MAXIMUM NOTICE ...

Page 32: ... 10 min Weight for 100 links 1 5 lbs 0 680 kg 7 4 4 Removing the Load Chain 1 FALL CHAIN 1 Remove load from hook block assembly 2 Remove load block assembly from load chain Some disassembly of 1 fall load block is required 3 Attach the chain insert tool to the end of bottom block end of the chain 4 Run hoist in UP direction until all of chain is in container Stop the hoist with the insertion tool ...

Page 33: ...ain Orientation 1 FALL CHAIN INSTALLATION 1 Attach last link of chain onto hook of CHAIN INSERTION TOOL item 1 Figure 13 2 If the insertion tool is not in the hoist removal procedure insert other end of CHAIN INSERTION TOOL into chain opening closest to chain container side mCAUTION Make sure the chain weld on chain link faces inward toward chain wheel pocket on hoist load sprocket See Figure 13 A...

Page 34: ...mbly make sure the chain weld on chain link faces inward toward chain wheel pocket on hoist and away from idler sprocket of hook block assembly See figure 13 A Follow steps outlined below 3 Run hoist in slow speed to feed chain through chain sprocket Continue running until about 2 0 feet 60cm of chain is available out the other side 4 Slide chain onto idler sprocket of load block making sure not t...

Page 35: ...sembly 7 5 1 General The slack fall stop is a safety stop not a functional stop The fall stop must be located at least six 6 0 inches 150mm from end of last chain link Figure 14 Installation of Slack Fall Stop 7 5 2 Removing fall stop Figure 14 1 Remove cotter pin item 1 2 Slide up the tube item 2 3 Remove the two fall stop halves item 3 4 Slide tube item 2 off load chain 7 5 3 Fall Stop Installat...

Page 36: ...7 6 Chain Container Figure 15 Chain Container Installation mCAUTION Chain container must be installed for effective operation of travel limit switch 7 6 1 Removing Chain Container Figure 15 1 Remove cotter pin item 5 from end of pin item 3 2 Pull pin item 3 out while supporting chain container item 2 3 Remove chain container item 2 7 6 2 Installing Chain Container Figure 15 1 Insert load chain int...

Page 37: ...e express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 7 7 Vinyl Chain Bag optional Figure 16 Vinyl Chain Bag Installation Connection 7 7 1 Installing Vinyl Chain Bag Figure 16 1 Insert load chain into vinyl chain bag Position vinyl chain bag onto hoist mounting bracket 2 Align holes and insert cotter pin through appropriate bag connec...

Page 38: ... the underside of hoist body The upper and lower limit switches are emergency protection devices and are not to be used as a continuous stop The hook block activates the upper limit switch as it contacts the limit switch that is located on bottom side of hoist body Once the switch is activated the UP circuit is opened The fall stop activates the lower limit switch when hook block is lowered to its...

Page 39: ...s The rotary limit switch is adjustable and provides over travel protection for the upper and lower limits of hoist travel The limit switch is connected to the control circuit Note Not available on Single Phase 115 Volt Models Note Rotary limit switch assembly cannot be added to a Hoist The Hoist must have the rotary limit switch assembly provided at time of initial production Adjustment The posit...

Page 40: ...0 degree twist from plane of straight hook Figure 17 Measuring Hook Deformation Due to many types and sizes of hooks that can be furnished and or specified by the user owner it is recommended that user owner measure the actual throat opening of hook as originally furnished See Figure 17 Record the throat dimension on above sketch Retain as a permanent record This record can then be used for determ...

Page 41: ...be replaced immediately Maximum allowed throat opening Hook Class 012T load hook 025T load hook top hook Maximum allowed opening 0 905 23 mm 1 181 30 mm 1 456 37mm 7 9 3 Hook Dimensions and Specifications Figure 18 Hook Dimensions Table 4 Hook Dimensions DIMENSIONS INCH mm CAP TON CAP KG TEST LBS FALLS HOOK CLASS øM øa1 a2 a3 b1 b2 e1 h1 h2 t1 t2 250 1102 1 012T 0 551 14 1 181 30 0 787 20 1 339 34...

Page 42: ...the hoist including chain prior to removing the Top Hook Removing Top Hook 1 Place hoist on workbench Protect limit switches on bottom side of hoist 2 Remove screw and retaining washer 3 Pull pins out and remove hook mCAUTION Proper installation of top hook is critical for hoist balance Installing Top Hook 1 Place hoist on workbench Protect limit switches on bottom side of hoist 2 Determine number...

Page 43: ...an only be connected to the specified serial plate voltage Three phase single speed hoists are available and re connectable for 208 230 and 460 volts Single phase single speed hoists are also available with 115 volt one phase power supply 7 10 1 Control Circuit Fuses The control fuse for three phase control panels is located in a vertical cylindrical fuse holder mounted to the printed circuit boar...

Page 44: ...remove the cap on top of the fuse holder There is only one cap for two fuse holders locations F100 and F101 The fuse is located in the fuse holder with the cap Place control circuit fuse into correct fuse holder position depending on supply voltage 208 volts position F101 230 volts position F100 460 volts position F100 2 Connect hoist motor leads on terminal strip X5 per appropriate single speed w...

Page 45: ...ase Two Speed Table 6 Control Panel Components Three Phase Two Speed Parts List ITEM DESCRIPTION L1 HOIST POWER SUPPLY PHASE 1 L2 HOIST POWER SUPPLY PHASE 2 L3 HOIST POWER SUPPLY PHASE 3 PE POWER SUPPLY GROUND X1 TERMINAL STRIP ON PRINTED CIRCUIT BOARD X6 TERMINAL STRIP ON CONTROL TRANSFORMER NOTE JUMPER CONNECTIONS BRAKE BRAKE COIL SUPPLY NEGATIVE BRAKE BRAKE COIL SUPPLY POSITIVE X23 PUSH BUTTON ...

Page 46: ... non public confidential and proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 7 12 Three Phase Wiring Diagram Two speed Hoist 208 230 460 volts Power Circuit ...

Page 47: ...non public confidential and proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 7 13 Three Phase Wiring Diagram Two speed Hoist 208 230 460 volts Control Circuit ...

Page 48: ...t 575 volts Table 7 Control Panel Three Phase Two Speed 575v Parts List ITEM DESCRIPTION L1 HOIST POWER SUPPLY PHASE 1 L2 HOIST POWER SUPPLY PHASE 2 L3 HOIST POWER SUPPLY PHASE 3 PE POWER SUPPLY GROUND X1 TERMINAL STRIP ON PRINTED CIRCUIT BOARD X6 TERMINAL STRIP ON CONTROL TRANSFORMER NOTE JUMPER CONNECTIONS BRAKE BRAKE COIL SUPPLY NEGATIVE BRAKE BRAKE COIL SUPPLY POSITIVE X23 PUSH BUTTON PLUG CON...

Page 49: ...ts a non public confidential and proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 7 15 Three Phase Wiring Diagram Two speed Hoist 575 volts Power Circuit ...

Page 50: ...s a non public confidential and proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 7 16 Three Phase Wiring Diagram Two speed Hoist 575 volts Control Circuit ...

Page 51: ... 208 230 volts Table 8 Control Panel Three Phase Single Speed Hoist 208 230v Parts List ITEM DESCRIPTION L1 HOIST POWER SUPPLY PHASE 1 L2 HOIST POWER SUPPLY PHASE 2 L3 HOIST POWER SUPPLY PHASE 3 PE POWER SUPPLY GROUND X1 TERMINAL STRIP ON PRINTED CIRCUIT BOARD X6 TERMINAL STRIP ON CONTROL TRANSFORMER NOTE JUMPER CONNECTIONS BRAKE BRAKE COIL SUPPLY NEGATIVE BRAKE BRAKE COIL SUPPLY POSITIVE X23 PUSH...

Page 52: ...Three Phase Single Speed Hoist 460 volts Table 9 Control Panel Three Phase Single Speed Hoist 460v Parts List ITEM DESCRIPTION L1 HOIST POWER SUPPLY PHASE 1 L2 HOIST POWER SUPPLY PHASE 2 L3 HOIST POWER SUPPLY PHASE 3 PE POWER SUPPLY GROUND X1 TERMINAL STRIP ON PRINTED CIRCUIT BOARD X6 TERMINAL STRIP ON CONTROL TRANSFORMER NOTE JUMPER CONNECTIONS BRAKE BRAKE COIL SUPPLY NEGATIVE BRAKE BRAKE COIL SU...

Page 53: ...non public confidential and proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 7 19 Three Phase Wiring Diagram Single Speed Hoist 208 230 460 volts Power Circuit ...

Page 54: ...on public confidential and proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 7 20 Three Phase Wiring Diagram Single Speed Hoist 208 230 460 volts Control Circuit ...

Page 55: ... reserved 7 21 Power Supply Layout Single Phase Control Panel 115V Table 10 Power Supply Single Phase Control Panel 115v Parts List ITEM DESCRIPTION L1 HOIST POWER SUPPLY NEUTRAL L2 HOIST POWER SUPPLY POWER PHASE PE POWER SUPPLY GROUND X1 TERMINAL STRIP ON PRINTED CIRCUIT BOARD X6 TERMINAL STRIP ON CONTROL TRANSFORMER NOTE JUMPER CONNECTIONS BRAKE BRAKE COIL SUPPLY NEGATIVE BRAKE BRAKE COIL SUPPLY...

Page 56: ...d represents a non public confidential and proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 7 22 Single Phase Wiring Diagram 115V Power Circuit ...

Page 57: ...and represents a non public confidential and proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 7 23 Single Phase Wiring Diagram Control Circuit ...

Page 58: ... represents a non public confidential and proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 7 24 Wiring Diagram Single Phase 3 Button Push Button ...

Page 59: ...Inc and represents a non public confidential and proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 7 25 Wiring Diagram 5 Button Push Button ...

Page 60: ...Inc and represents a non public confidential and proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 7 26 Wiring Diagram 7 Button Push Button ...

Page 61: ... SWITCHES DAILY OPERATOR CHECK LOAD CHAIN FOR WEAR MEASURE AND RECORD EVERY 3 MONTHS QUALIFIED INSPECTOR CHECK HOOKS FOR WEAR MEASURE AND RECORD EVERY 3 MONTHS QUALIFIED INSPECTOR CHECK LOAD BLOCK HARDWARE TO VERIFY TIGHTNESS EVERY 3 MONTHS OPERATOR CHECK TOP HOOK COUPLING HARDWARE FOR TIGHTNESS EVERY 3 MONTHS OPERATOR CHECK SLIP CLUTCH HOIST BRAKE ADJUSTMENT EVERY 3 6 MONTHS QUALIFIED MECHANIC CH...

Page 62: ...INT SPECIFICATIONS ACCEPTABLE LUBRICANTS QUANTITY Chain Oil or Liquid grease Chain lubricating fluid Ceplattyn or similar EP 90 As required Idler sprocket Slide bearing bearing Grease without MoS2 KP 2 DIN 51 502 Soap based lithium Approx drip point 500 F Worked penetration 509 563 F Operating temperature 4 F 266 F BP BP Energrease LS EP 2 Esso Unirex N2 Mobil Mobilgrease HP Shell Shell Alvanio EP...

Page 63: ...ng Other seals and O rings Brake limiter Brake end cap Lower chain guide Rubber buffer Electric box PC board Plugs Chain Chain bucket Slack fall stop Suspension hook Hook block assembly Control box Qualified Electrician Mechanic Qualified Electrician Mechanic Qualified Electrician Qualified Mechanic Qualified Mechanic Qualified Electrician Mechanic Qualified Mechanic Qualified Mechanic Qualified E...

Page 64: ...or terminal screws loose Tighten screws Mainline switch shut off Turn switch on Hoist does not lift load Overload condition Reduce load Slip clutch worn or incorrectly adjusted Replace wear items or readjust slip clutch torque Brake not releasing Check brake coil resistance Check air gap setting Adjust if necessary Check rectifier output voltage Load drifts more than 4 inches 100mm Brake lining wo...

Page 65: ...ng Inc and represents a non public confidential and proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 66: ...presents a non public confidential and proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 9 PARTS ILLUSTRATION 9 1 Hoist Body Three Phase Power Supply ...

Page 67: ... A HOIST MACHINED BODY CASTING 1 2 52308741 MOTOR FLANGE ASSEMBLY 1 3 52308742 GEAR SET WITHOUT ROTARY LIMIT SWITCH 1 4 52308768 GEAR BRAKE COVER SEAL SET 1 5 52308747 BRAKE COVER SET 1 6 2406879011 LM05 SERIES II BODY BRANDING SET THREE PHASE 1 7 2218000 PUSHBUTTON SUSPENSION SET 1 8a 2213309001 HOIST BODY LOAD CAPACITY STICKER TON 1 8b 2213309002 HOIST BODY LOAD CAPACITY STICKER TON 1 8c 2213309...

Page 68: ...sents a non public confidential and proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 9 2 Hoist Body Single Phase Power Supply 2 1 11 9 10 8 7 4 6 5 3 3 ...

Page 69: ...SSEMBLY 1 4 52308768 GEAR BRAKE COVER SEAL SET 1 5 52305510 BRAKE COVER SET SINGLE PHASE UNITS ONLY 1 6 52316243 EXTENSION HOUSING SINGLE PHASE UNITS ONLY 1 7 2218000 PUSHBUTTON SUSPENSION SET 1 8a 2213309001 BODY CAPACITY STICKER TON 1 8b 2213309002 BODY CAPACITY STICKER TON 1 8c 2213309003 BODY CAPACITY STICKER 1 TON 1 8d 2213309007 BODY CAPACITY STICKER 250 KG 1 8e 2213309008 BODY CAPACITY STIC...

Page 70: ...cal Gear Mechanism and Brake Parts List ITEM PART NUMBER DESCRIPTION QTY 1 2211016 SLIP CLUTCH SPRING SET 1 2a 52305652 ROTOR ASSEMBLY THREE PHASE POWER SUPPLY 1 2b 52315793 ROTOR ASSEMBLY SINGLE PHASE POWER SUPPLY 1 3 52305659 LOAD CHAIN SPROCKET ASSEMBLY 1 4a 52305473 8 M min GEAR WHEEL 1 4b 52308850 16 M min GEAR WHEEL 1 5a 52308771 GEAR SET 8 M min 1 5b 52315180 GEAR SET 16 M min 1 6a 52308772...

Page 71: ...ng Inc and represents a non public confidential and proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 72: ...ndling Inc and represents a non public confidential and proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 9 4 Lifting Assembly 4 4A ...

Page 73: ...STICKER 1 2 TON 2 2 2212020 2 FALL LOAD BLOCK ASSY STD HOOK 1 2 2212028 2 FALL LOAD BLOCK ASSY SELF LOCKING HOOK 1 2a 001515 2 FALL SAFETY LATCH WIRE TYPE 1 2a 2212017 2 FALL SAFETY LATCH STEEL PLATE TYPE 1 2b 2217004 2 FALL LOAD HOOK STD HOOK 1 2b 2247015 2 FALL LOAD HOOK SELF LOCKING 1 2c 2219987 2 FALL LOAD BLOCK HALVES SET 1 2d 2213333009 2 FALL LOAD BLOCK CAPACITY STICKER 500 KG 2 2d 22133330...

Page 74: ... in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 9 5 Chain Guide Assembly With Limit Switches ITEM PART NUMBER DESCRIPTION QTY 1 2214011 UPPER CHAIN GUIDE 1 2 52305493 LOWER CHAIN GUIDE 1 3 52293583 WASHER SPRING SET SET OF 3 1 4 52305660 SET OF CHAIN GUIDE AND LIMIT SWITCHES 1 5 52315431 SET O...

Page 75: ...als Handling Inc All rights reserved 9 6 Controls Table 20 Controls Parts List ITEM PART NUMBER DESCRIPTION QTY 1 52308791 CONTROL BOX BASE COVER SET 1 2 2213017 TS CONTROL 208 230 460V 115V CONTROL VOLTAGE 1 2 2213016 TS CONTROL 575V 115V CONTROL VOLTAGE 1 2 2213018 SS CONTROL 208 230 460V 115V CONTROL VOLTAGE 1 2 52314707 SS CONTROL 115V 115 CONTROL SINGLE PHASE 1 52305694 HOUR COUNTER 115V CONT...

Page 76: ...loyed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 9 7 Rotary Limit Switch Table 21 Rotary Limit Switch Parts List ITEM PART NUMBER DESCRIPTION QTY 1 52305505 FLANGE ONLY 1 2 52305507 SHAFT 1 3 4 5 52315475 LIMIT SWITCH FIXING KIT ASSEMBLY SPACER 1 6 52314755 CAM LIMIT SWITCH SHAFT 2 CAMS 1 ...

Page 77: ...nc Copyright 2010 R M Materials Handling Inc All rights reserved 9 8 Double Brake Mechanism Table 22 Double Brake Mechanism Parts List ITEM PART NUMBER DESCRIPTION QTY 1 52310083 SPECIAL GEAR SHAFT ASSEMBLY 1 2 52305514 DOUBLE BRAKE LIMITER DISK 1 3 52305516 DOUBLE BRAKE LIMITER AXLE 1 4 BRAKE 1 5 52308396 SCREW 3 6 52305515 SECOND BRAKE SUPPORT 1 7 52253277 BEARING 1 8 830860 CIRCLIPS 1 9 5230548...

Page 78: ...ents a non public confidential and proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 9 9 Low Headroom Trolley 9 9 1 Low Headroom Trolley Drive Components ...

Page 79: ...ive Components ITEM DESCRIPTION C10 SHORT QTY CODE 1 Complete 2 speed motor drive 115Vc 460V 2 Ton 2000 Kg 1 52306026 575V 1 52306027 208 230V 1 52306028 Complete inverter motor drive 115Vc 460V 575V 208 230V 1 Ton 1000 Kg 1 52299090 1 Ton 2 Ton 1 52304881 2 Geared drive side plates 2 52391073 3 Ungeared idler side plates 2 52391072 4 Pinion drive assy 1 52311194 5 XHEAD assy 2 28 4 33 in set of 4...

Page 80: ... confidential and proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 9 9 2 Low Headroom Trolley Suspension Components Figure 21 Low headroom trolley suspension components ...

Page 81: ...2010 R M Materials Handling Inc All rights reserved Table 24 Low Headroom Trolley Suspension Components ITEM DESCRIPTION C10 SHORT QTY CODE 1 LH Short Outreach Frame Assy 1 52391065 2 Fixed point assy not applicable for 1 fall hoists 1 52391075 3 Chain bag from 0 to 30 m to 65 ft 1 52333407 66 to130 ft 1 52328053 4 Lifting chain galva Length HOL 5 ft 2243500 5 Lower hook block assy 1 fall 1 523876...

Page 82: ...ced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 9 10 Electric trolley Swiveling trolley 0 to 3 2 Tons 3200 Kg Figure 22 Electric trolley swiveling trolley 0 to 3 2 tons 3200 Kg NOTE ECH is attached to swivel trolley through a mechanic...

Page 83: ...d Table 25 Electric trolley Swiveling trolley 0 to 3 2 Tons 3200 Kg ITEM DESCRIPTION QTY CODE 1 Complete 2 speed motor drive 115Vc 460V 575V 208 230V 3 2 Ton 3200 Kg 2 52306026 2 52306027 2 52306028 Complete inverter motor drive 115Vc 460V 575V 208 230V 1 Ton 1000 Kg 2 52299090 1 Ton 3 2 Ton 2 52304881 2 Idler side plate 2 52326596 3 Drive side plate 2 52326597 4 Swivel CHRD Kit 2 60 4 33 in set o...

Page 84: ...tons Parts List ITEM PART NUMBER DESCRIPTION QTY 2309765010 P B ASSEMBLY 10 FT E STOP TWO SPEED HOIST 1 2309765015 P B ASSEMBLY 15 FT E STOP TWO SPEED HOIST 1 2309765020 P B ASSEMBLY 20 FT E STOP TWO SPEED HOIST 1 2309767010 P B ASSEMBLY 10 FT E STOP TWO SPEED HOIST TWO SPEED TROLLEY 1 2309767015 P B ASSEMBLY 15 FT E STOP TWO SPEED HOIST TWO SPEED TROLLEY 1 2309767020 P B ASSEMBLY 20 FT E STOP TWO...

Page 85: ...rwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 9 12 Pushbutton Assembly Horizontal Pairs of Buttons Table 27 Push Button Assembly Horizontal Pairs of Buttons Parts List ITEM PART NUMBER DESCRIPTION QTY 1 52301832 PISTOL GRIP P B CONTROL ASSEMBLY TWO SPEED 1 2 2213466004 P B CONT...

Page 86: ...epresents a non public confidential and proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved 9 13 Push Button Assembly Vertical Pairs of Buttons Option ...

Page 87: ...s of Buttons Option Parts List ITEM PART NUMBER DESCRIPTION QTY 2309673010 E STOP SINGLE SPEED HOIST 10 FT P B ASSEMBLY 1 2309673015 E STOP SINGLE SPEED HOIST 15 FT P B ASSEMBLY 1 2309673020 E STOP SINGLE SPEED HOIST 20 FT P B ASSEMBLY 1 2309674010 E STOP TWO SPEED HOIST 10 FT P B ASSEMBLY 1 2309674015 E STOP TWO SPEED HOIST 15 FT P B ASSEMBLY 1 2309674020 E STOP TWO SPEED HOIST 20 FT P B ASSEMBLY...

Page 88: ...yright 2010 R M Materials Handling Inc All rights reserved 9 14 Push Button Assembly Vertical Buttons Option Push Button Assembly Vertical Buttons Option Parts List ITEM PART NUMBER DESCRIPTION QTY 1 2212932011 3 BUTTON P B TELEMECANIQUE S 1H 1 1 2212932012 3 BUTTON P B TELEMECANIQUE S 2H 1 2 2212932032 5 BUTTON P B TELEMECANIQUE S 1H 2T 1 2 2212932033 5 BUTTON P B TELEMECANIQUE S 2H 2T 1 3 221293...

Page 89: ...ng Inc and represents a non public confidential and proprietary trade secret that may not be reproduced disclosed to third parties altered or otherwise employed in any manner whatsoever without the express written consent of R M Materials Handling Inc Copyright 2010 R M Materials Handling Inc All rights reserved THIS PAGE INTENTIONALLY LEFT BLANK ...

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