Rabe KORMORAN SF 180 Operating Instructions Manual Download Page 58

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AINTENANCE

KORMORAN SF 180 / SF HA 180

9901.00.07EN04SF - 02/2017

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3. If value deviates from factory setting, adjust distance to
alignment rail.
Set all plough bodies uniformly.

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/RRVHQV\VWHPVFUHZ

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eyebolts.

7. Tighten the beam and system screws to the tightening
torque.

Tightening torques

Size

Quality grade 10.9

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(*DIN ISO 272)

Ib-ft

M12

137

101

M16

338

250

14 R

EPLACING

WEAR

PARTS

14.1

Replacing mouldboards

Fastening

Legend

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+H[DJRQQXW0PP

Torque

Size

Quality grade 10.9

:LGWKDFURVVÀDWV

',1,62

lb-ft

M12

137

101

Summary of Contents for KORMORAN SF 180

Page 1: ...w w r a b e g b d e OPERATING INSTRUCTIONS EN TRANSLATION OF THE ORIGINAL OPERATING INSTRUCTIONS FR Serial No KORMORAN SF 180 SF HA 180 Semi mounted reversible single wheel plough In furrow ploughing...

Page 2: ......

Page 3: ...orking position 9 Connect the hydraulic hoses and the function selector 10 Transport working positions Transport position Frame locked with bodies horizontal Offset compass folded Safety stop placed o...

Page 4: ......

Page 5: ...19 2 Hydro Avant hydraulic safety device optional 19 3 20 Lighting and signals optional 20 4 Preparing the tractor 20 4 1 Required tractive power 20 4 2 Tractor wheels 20 4 2 1 Tractor tyres 20 4 2 2...

Page 6: ...Fix skimmer optional 44 9 9 1 Vari Fix Adjusting working depth 44 9 10 Adjusting the Vari Heavy Duty skimmers 45 9 10 1 Vari Heavy Duty adjusting the working depth 45 9 10 2 Vari Heavy Duty skimmers l...

Page 7: ...n this manual complies with the following directive 0DFKLQHU GLUHFWLYH GLUHFWLYH 1 4 Identi cation of your equipment 1 4 1 Type plate The type plate contains the following information 2 3 4 1 5 Legend...

Page 8: ...lic couplings Connect or disconnect the electrical connections Completely lower the implement to the ground position the VXSSRUW OHJ V RI WKH LPSOHPHQW EHIRUH XQKLWFKLQJ LW 0DNH VXUH WKDW WKH VXUIDFH...

Page 9: ...ll shift into low gear The tractor used for transporting the implement on road must have the same weight and same power rating as that used for HOG ZRUN Never attempt manoeuvres when anyone else is in...

Page 10: ...Stay outside the working zone sticker 7 Do not climb onto the implement sticker 8 Shoe adjustment sticker 9 Pivoting zone sticker 10 Wheel tightening sticker 11 Crushing hazard zone sticker 12 Carrier...

Page 11: ...crushing while the parts are able to move Sticker Description UI 1852 Truck loading zone Location of implement s loading points UI 131 Locking device Install the locking device before carrying out an...

Page 12: ...yoke 2 Hydraulic compensation cylinder optional 3 Turnover system 4 Parking support leg parked position 5 Stabilisation bar 6 Lifting cylinder 7 Wheel 8 Light bar 9 Additional bodies optional 10 Wheel...

Page 13: ...rear frame 1 DA direct connection to tractor Rack and pinion turnover mechanism 1 SA for lifting and hydraulic safety circuit Wheel Mechanical angle adjustment 7 UH PP KHUULQJERQH SUR OH Hydraulic ang...

Page 14: ...ximum allowable working pressure 250 bar Gas Nitrogen RUNLQJ XLG Hydraulic oil Working temperature 10 C to 80 C 3 6 Technical characteristics accumulator 3 5L 327 175 M22x1 5 M28x1 5 Description Techn...

Page 15: ...FKDPEHU 7KH OLQH UXSWXUH YDOYH SUHYHQWV WKH PDLQ frame dropping suddenly in the event of the failure of one of the components of the hydraulic turnover circuit Advantages of the system Smooth operatio...

Page 16: ...ift and the front wheels slip With the hydraulic weight transfer system a cylinder located on the coupling head cancels out this force Advantages for the user The hydraulic weight transfer system can...

Page 17: ...R EH SHUIRUPHG E TXDOL HG SHUVRQQHO RQWDFW RXU dealer 3 12 The wheel unit 2 1 Legend 1 Adjustable stops 2 Adjustment rod When working the wheel is kept parallel by the mechanical DGMXVWPHQW RI WKH URG...

Page 18: ...VHWWLQJV RQ HDFK implement 12 14 16 18 or 20 on implements with an inter body clearance of 1 00 m 14 16 18 20 or 22 on implements with an inter body clearance of 1 14 m For the implement to work prope...

Page 19: ...lean cut to the furrow Q LWV VSULQJ VHFXUHG YHUVLRQ WKH GLVF FDQ DYRLG REVWDFOHV DQG thus be protected 3 19 Safety devices Safety devices can be either mechanical or pneumatic 3 19 1 Mechanical safety...

Page 20: ...le for ensuring the compliance of the hitched assembly with the applicable regulations for transport on the public highway Example of light bar 1 Legend 1 Indicator light set Signalling and lighting k...

Page 21: ...tor dead weight Lf Front lifting capacity of unladen tractor Lr Rear lifting capacity of unladen tractor I 7RWDO ZHLJKW RI WUDFWRU DQG HTXLSPHQW KLWFKHG WR IURQW U 7RWDO ZHLJKW RI WUDFWRU DQG HTXLSPHQ...

Page 22: ...he hitch is perfectly horizontal for operation Adjust the length of the links so that in the working position at least 30 mm of lifting cylinder travel remains This allows the amplitude of the hitch h...

Page 23: ...HTXLSSHG ZLWK OLQN DUPV ZLWK HG ball joints IMPORTANT Ensure that the ball joint diameters tractor side and the implement pins are compatible 5HPRYH WKH LPSOHPHQW KLWFKLQJ SLQV E UVW UHPRYLQJ WKH safe...

Page 24: ...d position The headstocks of all semi mounted ploughs are held by a latch in the unhitched position Once the lower link arms are properly hitched raise the headstock with the tractor lifting mechanism...

Page 25: ...support legs 2 Retaining pins 3 Spring pins 4 Top fork connection With the support leg in the transport position place the UHWDLQLQJ SLQV LQ WKH WRS IRUN FRQQHFWLRQV DQG UH W WKH VSULQJ SLQV LQ WKHLU...

Page 26: ...e elements vertically using the turnover cylinder the coupling head must be horizontal this will simplify the operation Lower the implement to the ground Detach the top link Place the latch in the unh...

Page 27: ...connecting the hydraulic circuits Check that the hydraulic couplings of the implement are compatible with those of the tractor Create the following logical connections Assign the most commonly used f...

Page 28: ...permanent power supply set the function selector WR WKH RII SRVLWLRQ VZLWFK GRZQ ZKHQ LW QRW LQ XVH VR DV WR avoid discharging the tractor battery 7KH JUH FDEOH LV XVHG WR FRQQHFW WKH VZLWFK WR WKH H...

Page 29: ...URWHFWLRQ DQG hydraulic compensation Operate the lever of the valve for the desired function 6 4 4 Special characteristics of the selector Deactivating a function Press the key corresponding to the fu...

Page 30: ...oints Make sure that they are functioning properly and that they are well lubricated Perform the checks before setting out for the HOGV 4 1 2 5 3 6 Legend 1 Hydraulic weight transfer control optional...

Page 31: ...n shoe angle adjustment bolt Swivel the element to the desired position UHDVH UH W DQG UH WLJKWHQ WKH DQJOH DGMXVWPHQW EROW Re tighten the bolt at the front of the beam housing IMPORTANT All bodies mu...

Page 32: ...170 bar Where there are differences of calibration between the bodies gradually increase the pressure in the bodies of the implement Set the restoring force so that the bodies of the implement UHPDLQ...

Page 33: ...SW 36 mm adjusting screw 6 Turning the screw clockwise increases the distance Turning the screw anti clockwise reduces the distance Tighten the lock nut 7 5 Offset adjustment width of 1st furrow 1 2...

Page 34: ...sub soiler by moving to DQRWKHU DWWDFKPHQW SRLQW D QVHUW WKH VKHDU EROW DQG WKH SLYRW EROW LQWR WKH VLGH RI the sub soiler 7LJKWHQ WKH VFUHZV REVHUYH WKH FRUUHFW WLJKWHQLQJ WRUTXH Tightening torque sh...

Page 35: ...sition and thus secure it in position The locking bolt ensures that the implement will remain in the transport position in the event of erroneous operation of the control valve IMPORTANT Incorrect ope...

Page 36: ...sed gross laden weight Ensure that the load on the front axle of the tractor is never less than 20 of the tractor dead weight If necessary attach counterweights to the front of the tractor CAUTION Whe...

Page 37: ...aught control to minimum sensitivity The working depth of the 1st plough body will be constant Once adjustment is completed increase the sensitivity to optimise the tractor s grip IMPORTANT Under adve...

Page 38: ...GERDUGV are polished and soil slides without sticking otherwise clean them Q VWLFN VRLO ZKHQ UVW XVLQJ UHPRYH WKH SRLQWV WKLV FDQ accelerate the stripping of the mouldboards 9 3 1 Longitudinal levelli...

Page 39: ...RTANT The tilt angle must be changed when the ploughing depth is changed 9 3 3 Mechanical or hydraulic offset adjustment width of 1st furrow Final adjustment of the width of the 1st furrow is correctl...

Page 40: ...the implement for farming operations Always follow the safety instructions given in the chapter 1 0 page 9 CAUTION Risk of injury through crushing when installing equipment items and making adjustmen...

Page 41: ...RI WKH GLVF FRXOWHU 7LJKWHQ WKH IDVWHQLQJ VFUHZV REVHUYH WKH FRUUHFW WLJKWHQLQJ WRUTXH Tightening torque Dimensions Grade 10 9 Wrench size Nm Ib ft M 20 661 488 30 9 7 2 Adjustment Round leg Adjustmen...

Page 42: ...th other components as it swings Tighten the fastening screws observe the correct tightening WRUTXH Tightening torque Dimensions Grade 8 8 Wrench size Nm Ib ft M 16 230 170 24 9 8 Adjustment of round...

Page 43: ...ording to the item category Dimensions Grade 8 8 Wrench size DIN ISO 272 Nm Ib ft M 20 464 342 24 Dimensions Grade 10 9 Wrench size Nm Ib ft M 20 661 488 30 9 8 3 Ropund leg skimmer setting the discha...

Page 44: ...mers have the same adjustment Adjustment Vari Fix T H 0 5 10 15 20 25 30 35 40 cm cm 0 5 10 15 20 25 30 35 40 body working depth T Vari Fix minium distance H Example working depth T 22 cm Vari Fix dis...

Page 45: ...d evenly Adjustment Vari Heavy Duty skimmers T H 0 5 10 15 20 25 30 35 40 cm cm 0 5 10 15 20 25 30 35 40 body working depth T Vari Heavy Duty VHD minium distance H Example working depth T 22 cm VHD di...

Page 46: ...IDVWHQLQJ VFUHZV REVHUYH WKH FRUUHFW WLJKWHQLQJ WRUTXH GMXVW WKH UHWDLQLQJ VFUHZV Tightening torque Dimensions Grade 8 8 Wrench size DIN ISO 272 Nm Ib ft M 12 137 101 19 9 12 Adjusting the sub soiler...

Page 47: ...proved dealer or collection point 11 CLEANING Clean the implement When cleaning with a high pressure cleaner do not direct the jet at joints bearings etc or at electrical components 3D VSHFLDO DWWHQWL...

Page 48: ...ors tyres and take them to a dealer or an approved collection point Do not abandon them in the environment 12 1 1 GHQWL FDWLRQ RI D K GUDXOLF KRVH 1 2 DPSOH RI LGHQWL FDWLRQ RI D K GUDXOLF KRVH 5HI GH...

Page 49: ...the various assemblies and options of your implement IMPORTANT Check the location of lubrication nipples using the spare parts catalogue supplied with your implement Example Kormoran SF 180 1 3 5 2 4...

Page 50: ...roup Location Quantity 1 Lubrication nipples on yoke Cardan joint vertical axle 1 25 hrs Cardan joint horizontal axle 2 25 hrs 2 Lubrication nipples on turnover system Turnover box 3 25 hrs Pinion sup...

Page 51: ...6XEMHFW WR WHFKQLFDO PRGL FDWLRQV Number Group Location Quantity 4 Lubrication nipples of coulters Coulter shaft 2 25 hrs 5 Lubrication nipples on wheel unit Lifting cylinder 1 25 hrs 1 25 hrs Jockey...

Page 52: ...operation and prolongs service life The lubricating nipples on the pivot points enable lubrication of the axles Before lubrication clean the lubricating nipples from impurities that could cause blocka...

Page 53: ...or Switch off the tractor engine and immobilise it Prevent start up of the tractor remove the key from the LJQLWLRQ 13 2 Replacing the shear bolt Repair instructions 1 1 2 3 Legend 1 Shear bolt x1 2 W...

Page 54: ...shear bolt Link arm dimensions Pivot bolt Dimensions Bolt strength 7LJKWHQLQJ WRUTXH 60 x 30 M16 x 1 5 x 90 12 9 315 Nm 232 lb ft 70 x 30 M20 x 1 5 x 100 10 9 460 Nm 339 lb ft M20 x 1 5 x 90 10 9 460...

Page 55: ...r bolt optional Attachment 1 x M16 mm shear bolt 1 x retaining ring 1 x M16 mm nut Repair tips Repair instructions Systematically insert the shear bolt from the sub soiler side Use the original shear...

Page 56: ...1 x ring open ended spanner 19 mm Alignment rails Torque wrench Preparation Working position Turn plough in working position 3ODFH SORXJK RQ DW VROLG JURXQG Switch off tractor secure against rolling...

Page 57: ...beam and system screws to the tightening torque Undercut Check adjust factory setting c 1 1 3RVLWLRQ DOLJQPHQW UDLOV F DERYH FRXOWHU WLSV M 1 2 3 4 1 2 3 4 M a a c U 2 2 8QGHUFXW 8 0HDVXUH GLVWDQFH E...

Page 58: ...VFUHZ 6 U 7 GMXVW WKH XQGHUFXW 8 E WXUQLQJ WKH QXWV RQ WKH eyebolts 7 Tighten the beam and system screws to the tightening torque Tightening torques Size Quality grade 10 9 LGWK DFURVV DWV DIN ISO 272...

Page 59: ...0 Nm Size Quality grade 12 9 LGWK DFURVV DWV 1 62 Nm lb ft M12 80 66 5 14 3 Replace the tine Fastening 1 2 Legend RXQWHUVXQN VFUHZV ZLWK VTXDUH VKDIW 0 H DJRQ QXW 0 PP Torque Size Quality grade 10 9 L...

Page 60: ...0 2 Washer H DJRQ QXW 0 PP Adjustment For information on adjusting see chapter Adjustment of GH HFWRU RSWLRQDO SDJH Torque Size Quality grade 10 9 LGWK DFURVV DWV 1 62 Nm lb ft M12 137 101 14 6 Replac...

Page 61: ...ation on adjusting see chapter GMXVWPHQW RI URXQG OHJ VNLPPHUV RSWLRQDO SDJH GMXVWPHQW RI 9DUL L VNLPPHU RSWLRQDO SDJH Adjusting the Vari Heavy Duty skimmers page 45 Torque Size Quality grade 8 8 LGWK...

Page 62: ...e implement in the the working position ensuring that the plough bodies are touching the ground Ensure that the hydraulic control valve operating the single DFWLQJ 6 GHSWK FRQWURO YDOYH LV LQ WKH RDWL...

Page 63: ...LGH DUP X 2 5H W WKH VLGH DUP VFUHZV Lower the hydraulic jack Tighten the nuts Return the implement to the transport position IMPORTANT Check the tightening of the wheel studs after a few kilometres a...

Page 64: ...component the torque vary depending on the surface condition and the lubrication All values in the table below are for information only Important Torque for tapered screws for the tine and strip scre...

Page 65: ...ic circuits by operating the tractor FRQWURO OHYHUV WUDFWRU HQJLQH VZLWFKHG RII Store the implement away from human activity Store the implement in a dry clean place Retract or grease the cylinder rod...

Page 66: ...66 CE DECLARATION 9901 00 07EN04SF 02 2017 17 CE DECLARATION Type Serial no Designation Semimounted reversible plough Aufsattel Drehpflug Kormoran 6F e erial no e...

Page 67: ......

Page 68: ...eais Frankreich T l 33 2 47 96 72 61 Fax 33 2 47 96 71 85 info rabe gb fr www rabe gb fr RABE Am Rabewerk 1 49152 Bad Essen Deutschland T l 49 0 54 72 771 0 Fax 49 0 54 72 771 195 info rabe gb de www...

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