May 23, 2013
7075-166C
Page 3
VOYAGEUR GRAND Wood Insert
R
Congratulations ...............................................................2
Sample of Safety/Serial Number Label ...........................2
Warranty Policy ...............................................................4-5
Section 1: Listing and Code Approvals
A. Appliance Certifications
.....................................6
B. Mobile Home Approved
.....................................6
C. Glass Specifications
..........................................6
D. BTU & Efficiency Specifications
........................6
User’s Guide
Section 2: Operating Instructions
A. Your Wood Appliance
.......................................7
B. Fire Safety .........................................................8
C. Overfiring
...........................................................8
D. Combustible/Non-combustible Material ............8
E. Seasoned Wood................................................8
F. Burning Process ................................................9
G. Automatic Combustion Control (ACC)
..............10
H. Air Controls
.......................................................10
I. Burn Rates and Operating Efficiency
................10
J. Correct Baffle & Blanket Placement
..................11
K. Building a Fire ...................................................12
L. Fuel Reloading Instructions...............................12
M. Wood Fuel & Storage ........................................13
N. Blower Control Box Snap Disc Operations .......14
O. Blower Operating Instructions ...........................14
P. Clear Space ......................................................15
Q. Frequently Asked Questions
.............................15
R. Opacity (Smoke)
...............................................15
S. Quick Start Guide ..............................................16
Section 3: Maintenance and Service
A. Disposal of Ashes
.............................................17
B. Chimney & Chimney Connector
Inspection/Cleaning...........................................17
C. Appliance Inspection - Routine
.........................17
D. Cleaning of Plated Surfaces..............................17
E. Glass Cleaning ..................................................18
F. Firebrick Inspection & Replacement Instruction 18
G. Quick Reference Maintenance Guide ...............19
Section 4: Troubleshooting Guide
.....................
20
Section 5: Service Parts Replacement
A. Glass Replacement
...........................................21
B. Snap Disc Replacement....................................21
C. Wiring Diagram .................................................21
D. Blower Replacement .........................................22
E. Door Handle Assembly
.....................................23
F. Baffle & Ceramic Blanket Removal
...................23
G. Tube Channel Assembly Replacement
.............24
Installer’s Guide
Section 6: Getting Started
A. Design, Installation & Location
Considerations ..................................................25
B. Draft ..................................................................25
C. Negative Pressure.............................................26
D. Locating Your Appliance and Chimney
.............27
E. Chimney Termination Requirements.................27
F. 2-10-3 Rule .......................................................28
G. Tools and Supplies Needed ..............................29
H. Fire Safety .........................................................29
I.
Inspect Appliance and Components
and Pre-Burn Checklist .....................................29
Section 7: Dimensions and Clearances
A. Appliance Dimensions
.......................................30
B. Clearances to Combustibles
(UL and ULC)
and Hearth Protection Requirements ................31-32
C. Alternate Floor Protection Calculation
...............33
Section 8: Chimney Systems
A. Venting Systems
...............................................34
B. Inspections ........................................................34
C. Larger Chimneys ...............................................34
D. Masonry Chimney .............................................34-35
E. Metal Heat Circulating Chimney........................36
F. Prefabricated Metal Chimney ............................36
G. Securing Chimney Components .......................37
H. Altering the Fireplace
........................................37
I.
Factory-Built Solid Fuel Fireplaces ...................37
J. Ovalizing Round Stainless Steel Liners ............38
K. Chimney Height / Rise and Run ........................38
Section 9: Appliance Set-up
A. Outside Air Installation
......................................39
B. Optional Elbow Flue Adapter Installation
..........40
C. Securing Stove Pipe/Liner to Flue Collar ..........40
D. Leveling Legs ....................................................40
E. Securing Appliance to Stove Pipe/Liner
............41
F. Standard Surround & Trim Installation ..............41
G. Standard Surround & Cast Trim, .......................42
H. All Cast Surround
..............................................43
I.
Blower Cord Installation - Left Side ...................43-45
Section 10: Moble Home Installation
.................
46
Section 11: Reference Materials
A. Exploded Drawings
...........................................47
B. Service Parts & Accessories
.............................48-52
C. Service Maintenance Log..................................53-54
D. Homeowners notes ...........................................55
E. Contact Information ...........................................56
TABLE OF CONTENTS
Safety Alert Key:
•
DANGER!
Indicates a hazardous situation which, if not avoided will
result in death or serious injury.
•
WARNING!
Indicates a hazardous situation which, if not avoided may
result in death or serious injury.
•
CAUTION!
Indicates a hazardous situation which, if not avoided, may
result in minor or moderate injury.
•
NOTICE:
Indicates practices which may cause damage to the appliance or to property.
!