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Quadra-Fire  •  Hudson Bay  •  7003-121_R20  •  11/14  

4. Existing Masonry Chimney

Figure 5.23 

TERMINATION 

CAP

FLASHING

4 in. (102mm) 

FLEX LINER

TOP ADAPTOR

RETRO CONNECTOR

90 DEGREE 

ELBOW

DIRECT VENT 

PIPE

10 in. x 10 in. (254mm x 254mm) 

FRAMED OPENING IN WALL

STUDWALL

MASONRY 

CHIMNEY

RETRO CONNECTOR

FOUR MASONRY BOLTS 

(NOT INCLUDED)

WALL THIMBLE 

COVER

CUT AND BEND FLASHING AS 

NEEDED TO FIT CHIMNEY

SEALANT-ADHESIVE

Figure 5.25 

Figure 5.26

Step 1.

Before  cutting  any  holes,  assemble  the  desired  sections 

of direct vent pipe to determine the center of the masonry 

penetration.

Step 2.

Once the center point of the penetration has been determined, 

cut a 6 in. (152mm) diameter hole in the masonry. If the hole 

is too large, the retro connector might not mount properly; if 

the hole is too small, the appliance might starve for intake 

air. If there is a frame wall in front of the masonry wall, cut 

and  frame  a  10  in.  (254mm)  square  opening  in  the  wall 

(centered around the 6 in. (152mm) masonry opening). If 

there is sheet rock only (no studs) in front of the masonry 

the  10  in.  (254mm)  opening  is  still  needed,  but  does  not 

need to be framed. If the hole is framed a wall thimble is 

required. This allows the retro connector to mount directly 

on  the  masonry  and  provide  the  correct  clearances  to 

combustibles 

(Figure 5.25).

Step 4.

To determine the length of flex needed, measure from 3 in. 

(76mm) above the top of the flashing down to the level of the 

opening. Add the distance from the center of the chimney 

out through the wall. Cut a piece of 4 in. (102mm) flex to this 

length (extended to its nominal length). Be sure to leave 2-3 

in. (51-76mm) of flex above the existing chimney to allow for 

connection to the termination kit.

Step 5.

Connect the flex liner to the top adapter using three sheet 

metal screws (

Figure 5.21

, page 19).

Step 6.

 

Feed  the  flex  liner  through  the  flashing  into  the  chimney. 

Carefully feed the flex liner down the chimney to the bottom 

and out the opening in the masonry wall, forming an angle to 

line up the flex liner with the vent opening on the appliance.

Step 3.

Secure the flashing to the top of the masonry chimney using 

a bead of non-hardening sealant-adhesive. If the flashing is 

larger than the top of the chimney, cut and fold flashing as 

needed to fit chimney 

(Figure 5.26)

.

Ensure that existing chimney is functionally sound and clean.

•  Have  inspection  done  by  qualified  chimney  sweep  or 

professional  installer  BEFORE  converting  to  direct  vent 

appliance.

CAUTION

!

Summary of Contents for HUDSON BAY HUDBAY-FS

Page 1: ...uirements HOT SURFACES Glass and other surfaces are hot during operation AND cool down Hot glass will cause burns Do not touch glass until it is cooled NEVER allow children to touch glass Keep childre...

Page 2: ...du plancher au plafond 1372 mm F Profondeur maximum de l alcove 914 4 mm G Largeur minimum de l alcove 1181 mm H Dessus de fourneau au plafond 533 4 mm CHEMIN E Un coussinet non combustible de chemin...

Page 3: ...tion 12 G Vertical Termination 15 Section 6 Gas Information A Fuel Conversions 22 B Gas Pressures 24 C Gas Connection 25 Contains updated information Section 7 Electrical Information A Recommendation...

Page 4: ...et above a 2000 foot elevation in the U S A If the heating value of the gas has been reduced these rules do not apply To identify the proper orifice size check with the local gas utility If installing...

Page 5: ...eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1...

Page 6: ...nstalled The vent system configuration to be used Gas supply piping Electrical wiring Whether optional accessories devices such as a blower thermostat or remote control are desired Carefully remove th...

Page 7: ...Flooring beneath appliance may reach 90 degrees plus room ambient temperature Check with flooring manufacturer for maximum temperature allowed on flooring surfaces It is permissible to place the appli...

Page 8: ...12 LOWEST DISCHARGE OPENING 2 FT MIN 20 INCHES MIN H MIN MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING Roof Pitch H Min Ft Flat to 6 12 1 0 Over 6 12 to 7 12 1 25 Over 7 12 to 8 12 1 5 Over 8...

Page 9: ..._________________________________________ _ _ QMIN RMAX 1 cap 3 feet 2 x Q ACTUAL 2 caps 6 feet 1 x Q ACTUAL 3 caps 9 feet 2 3 x Q ACTUAL 4 caps 12 feet 1 2 x Q ACTUAL QMIN termination caps x 3 RMA X...

Page 10: ...hese items b Use of Elbows Fire Hazard Explosion Risk Asphyxiation Risk Do NOT connect this gas appliance to a chimney flue serving a separate solid fuel or gas burning appliance Vent this appliance d...

Page 11: ...to the allowable 15 ft 5m run Each additional 90 elbow reduces the maximum horizontal distance by 3 ft 914mm Example The use of 3 elbows would reduce the allowable horizontal run to 9 ft 3 1 2 elbows...

Page 12: ...installation instructions Connect vent sections per installation instructions Maintain all clearances to combustibles Do NOT allow vent to sag below connection point to appliance Maintain specified s...

Page 13: ...the wall attach termination cap to the exterior wall with the four wood screws provided The arrow on the vent cap should be pointing up Figure 5 6 HOT WOOD SCREW WALL THIMBLE PART HHW2 PART 841 0670 P...

Page 14: ...ment from the vent pipe to the vent termination cap must be sealed with silicone Termination caps shall not be recessed into a wall or siding FOLD STRAP HERE WALL THIMBLE COVER CEILING FIRESTOP AS REQ...

Page 15: ...for required 1 in 25mm clearances air space to combustibles when passing through ceilings walls roofs enclosures attic rafters or other nearby combustible surfaces See page 17 Figure 5 16 Check the in...

Page 16: ...e the roofing material overlaps the top edge of the flashing as shown in Figure 5 14 Verify that the chimney is the required height above the roof See roof pitch table Figure 4 3 on page 8 Step 7 Cont...

Page 17: ...EILING FIRESTOP NAILS MIN 1 in 25mm CLEARANCE MIN 1 in 25mm CLEARANCE MIN 1 in 25mm CLEARANCE Figure 5 16 Fire Risk Explosion Risk Any occupied areas above the first floor including closets and storag...

Page 18: ...edges of the support box to make a seal between it and the roof Clean out any combustible material from inside the support box Step 5 Assemble the desired lengths of pipe and elbows necessary to reac...

Page 19: ...to the ceiling support box center the retro connector and attach it to the support box with sheet metal screws Step 7 The connection between the appliance and the retro connector may be completed with...

Page 20: ...ramed a wall thimble is required This allows the retro connector to mount directly on the masonry and provide the correct clearances to combustibles Figure 5 25 Step 4 To determine the length of flex...

Page 21: ...er to extend through the opening in the wall thimble cover Step 8 Secure the top adapter to the flashing Use three sheet metal screws through the side of the top adapter into the flange on the flashin...

Page 22: ...TENTS Replacement orifice replacement pilot injector and valve regulator TOOLS REQUIRED Ratchet with 7 16 in socket and 2 in 4 in extension power drill a 90 handle is helpful 2 Phillips bit 5 32 in al...

Page 23: ...d Figure 6 5 With a 5 8 in wrench remove the orifice retain ing nut Replace with appropriate orifice 076 LP 125 NG Figure 6 6 Remove pilot hood and set aside NOTE Do not remove retaining clip from pil...

Page 24: ...FORE pressure testing gas line at test pressures equal to or less than 1 2 psig PRESSURE NG LP Minimum Inlet Pressure 4 5 inches w c 11 0 inches w c Maximum Inlet Pressure 7 0 inches w c 14 0 inches w...

Page 25: ...h of Massachusetts approved 1 2 inch 13mm T handle manual shut off valve and flexible gas connector are connected to the 1 2 inch 13mm control valve inlet If substituting for these components please c...

Page 26: ...e length 7 Low voltage and 110 VAC voltage cannot be shared within the same wall box Wire Size Max Length 16 gauge 65 feet 18 gauge 40 feet 20 gauge 25 feet 22 gauge 18 feet Shock hazard This applianc...

Page 27: ...errors can cause improper and dangerous operation Verify proper operation after servicing Shock hazard Replace damaged wire with type 105O C rated wire Wire must have high temperature insulation RED...

Page 28: ...bottom of the appliance that secure the door Rotate the door forward approximately 1 1 2 in 38mm Holding the ashlip lift the door up off of the stationary latches and away from the appliance Figure 8...

Page 29: ...ing E Brick Set Installation Figure 8 6 The pilot shield has to be removed to install or remove the brick refractory Removal of the bracket requires removing two screws Pilot Bracket Pilot Shield Figu...

Page 30: ...ck in place Figure 8 11 Install the rear brick Slide it in at an angle and place over the rear brick retainer Hand bend retaining tabs up to hold brick in place Push baffle towards back of firebox Fig...

Page 31: ...pieces of embers in front of and around the gas logs where they can be seen Space them so that gas can contact them on all sides Avoid stacking the embers on top of each other NOTE Do not block gas po...

Page 32: ...e To access the blower open the door located on the front of the pedestal Remove the two screws holding the blower bracket in place Figure 8 21 Disconnect wires to the blower motor Remove the blower f...

Page 33: ...damper shall be replaced with the words flue restrictor J Shutter Adjustment K Glass Replacement NOTE Glass can be replaced either as three separate pieces or as an assembly with the door See Section...

Page 34: ...service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water B Controls FAN SPEED This knob controls the speed of the blowe...

Page 35: ...of the appliance May need to remove face front first 5 Push in gas control knob slightly and turn clockwise to the OFF position Do not force 6 Wait five 5 minutes to clear out any gas Smell for gas i...

Page 36: ...Smoke and odors may be irritating to sensitive individuals Prevent accidental appliance operation when not attended Unplug or remove batteries from remote control if absent or if appliance will not be...

Page 37: ...ion at the gas valve is fully inserted and tight hand tighten plus 1 4 turn Disconnect the thermocouple from the valve place one millivolt lead wire on the tip of the thermocouple and the other meter...

Page 38: ...ng exhaust gases back into the system Check for proper vent connection at flue collar and all vent joints c Horizontal vent improperly pitched The horizontal vent cap should slope down only enough to...

Page 39: ...rd water deposit glass cleaner on white film Do NOT clean glass when hot Turn off appliance after 3 4 hours of operation and ALLOW TO COOL Remove and clean glass assembly Replace glass assembly and op...

Page 40: ...as necessary 2 Replace appliance if firebox has been perforated Burner Ignition and Operation 1 Verify burner is properly secured and aligned with pilot or igniter 2 Clean off burner top inspect for p...

Page 41: ...ce Dimension Diagram Dimensions are actual appliance dimensions Use for reference only For clearances refer to Section 3 Figure 12 1 Appliance Dimensions Location Inches Millimeter A 22 3 8 568 B 9 3...

Page 42: ...184 mm 7 1 4 in 184 mm 5 1 4 in 133 mm 25 1 4 in 641 mm 37 1 4 in 946 mm 49 1 4 in 1251 mm 13 1 4 in 337 mm 13 1 4 in 337 mm 6 5 8 in 168 mm 6 5 8 in 168 mm 6 5 8 in 168 mm 6 5 8 in 168 mm SLP45 SLP9...

Page 43: ...Page 43 Quadra Fire Hudson Bay 7003 121_R20 11 14 B Vent Components Diagrams continued 17 7 8 IN 454 mm 7 3 8 IN 187 mm 14 IN 356 mm 12 IN 305 mm Figure 12 3 SLP Series Vent Components...

Page 44: ...SLP FS Ceiling Firestop SLP WS Wall Firestop SLP HVS Pipe Support Hanger 950 Vinyl Protector Kit SL Pipe DRC RADIUS Decorative Radius Cover RF4 8 Roof Flashing TERMINATION KITS SLP TRAP2 Trapezoid Ter...

Page 45: ...0021621084 7003 117 3 Latch Assembly Stationary Qty 2 req 7003 006 Y 4 Refractory Assembly 7008 002 5 Grill Bar Assembly BLACK Pre SN 0021621084 SRV7008 010 Post SN 0021621084 7008 010 Grill Bar Asse...

Page 46: ...bly Qty 2 reg 7003 005 Y 12 2 Blower 812 4900 Y Blower Plate 457 0560 Blower Bracket 474 0210 13 3 Pedestal Door Pre SN 0021621084 SRV7003 107 Post SN 0021621084 7003 107 12 4 Air Shutter Assembly 468...

Page 47: ...8 7010 172 Brick Retainer 479 0190 Electrode EZ Flush 42 842 4580 Y Fan De ector 468 0190 Flex Line 3 8 comp x 30 200 2940A Y Flex Line 24 2098 034 Y Mineral Wool 050 721 Ori ce LP 076 Port 29388 Y Or...

Page 48: ...rchase In the case of new home construction warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent authorized HHT dealer...

Page 49: ...IFIED ABOVE WARRANTY EXCLUSIONS This warranty does not cover the following Changes in surface finishes as a result of normal use As a heating appliance some changes in color of interior and exterior s...

Page 50: ..._ DATE INSTALLED __________________ R CONTACT INFORMATION Quadra Fire a brand of Hearth Home Technologies 7571 215th Street West Lakeville MN 55044 www quadrafire com This product may be covered by on...

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