Quadra-Fire GRAND BAY 40 Installation, Operation, Venting And Maintenance Instructions Download Page 2

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Grand Bay 40 Direct Vent Freestanding

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January 2000

TABLE OF CONTENTS

PAGE

Safety Label .......................................................................................................................... 3

Safety Notices....................................................................................................................... 4

Specifications ....................................................................................................................... 5

Gas Line Connection ............................................................................................................ 5

Pressure Testing ................................................................................................................... 5

Dimensions ........................................................................................................................... 6

Listings ................................................................................................................................. 6

Clearances to Combustibles ................................................................................................. 7

Hearth Requirements ............................................................................................................ 7

High Altitude Operation ....................................................................................................... 8

Unpacking the Stove............................................................................................................. 8

Gas Valve Location .............................................................................................................. 8

Door Installation ................................................................................................................... 9

Brick Installation .................................................................................................................. 10

Brick retainer tab ........................................................................................................... 10

Log Set Installation .............................................................................................................. 11

Thermostat Installation ......................................................................................................... 12

Remote Control Wall Switch................................................................................................. 12

Blower Power Cord .............................................................................................................. 12

Installation Procedures

Gas Connections ............................................................................................................ 13

Venting Instructions ............................................................................................................. 14

Simpson Dura-Vent parts list ............................................................................................... 15

Basic kits ........................................................................................................................ 16

General Maintenance ............................................................................................................ 16

Venting ................................................................................................................................. 17

Planning Your Installation.................................................................................................... 18

Venting Graph ...................................................................................................................... 20

Venting

Horizontal installation.................................................................................................... 21

Vertical terminations

Using GS series pipe ...................................................................................................... 25

Cathedral ceiling installation ......................................................................................... 28

Installation into a Class A Metal Chimney .................................................................... 29

Installation into an Existing Masonry Chimney ............................................................ 30

Lighting Instructions ............................................................................................................ 33

First Fire ............................................................................................................................... 34

Maintenance

Cleaning and inspection ................................................................................................. 35

Burner tube cleaning ...................................................................................................... 35

Glass cleaning ................................................................................................................ 35

Schematics ............................................................................................................................ 36

Blower and Snap Disc Replacement .................................................................................... 37

Troubleshooting .................................................................................................................... 38

Accessories & Replacement Parts ........................................................................................ 39

Warranty ............................................................................................................................... Back Cover

Warranty Card ...................................................................................................................... Insert

CONTENTS

Summary of Contents for GRAND BAY 40

Page 1: ... injury or property damage Refer to this manual for correct installation and operational procedures For assistance or additional information consult a qualified installer service agency or the gas supplier Extinguish any open flame Open windows Do not try to light any appliance Do not touch any electric switch Do not use any telephone in your building Immediately call your gas supplier from a neig...

Page 2: ... 12 Installation Procedures Gas Connections 13 Venting Instructions 14 Simpson Dura Vent parts list 15 Basic kits 16 General Maintenance 16 Venting 17 Planning Your Installation 18 Venting Graph 20 Venting Horizontal installation 21 Vertical terminations Using GS series pipe 25 Cathedral ceiling installation 28 Installation into a Class A Metal Chimney 29 Installation into an Existing Masonry Chim...

Page 3: ... pas Gardez les enfants les vetements les meubles la gazoline ou autres liquides de vapeur inflammable a une distance eloignee WARNING AVIS Operation of this appliance when not connected to a properly installed and maintained venting system or tampering witn the blocked vent shutoff system can result in carbon monoxide CO poisoning and possible death L operation de cet appareil lorsqu ll n est pas...

Page 4: ...ce The area around the stove MUST be kept free from combustible materials gasoline and other flammable vapors and liquids This stove is hot during operation and should be located out of heavy traffic areas and away from furniture and draperies Clothing or other flammable material should not be placed on or near the stove Children and adults should be alerted to the hazards of high surface temperat...

Page 5: ...STALL A REGULATOR UPSTREAM FROM THE STOVE IF LINE PRESSURE IS GREATER THAN 1 2 PSIG PRESSURE TESTING During any pressure testing of the gas supply piping system that exceeds test pressures of 1 2 PSIG this stove and its individual shutoff valve must be disconnected from the piping system If test pressure is less than or equal to 1 2 PSIG then this stove must be isolated from the piping system by c...

Page 6: ...e6 January 2000 DIMENSIONS LISTINGS The Quadra Fire GBDV 40 is listed to ANSI Z21 88 1998 CSA 2 33 M98 CAN CGA 2 17 M91 UL307b by OMNI Test Laboratories Inc Beaverton Oregon PP GLDPHWHU XUD 9HQW SLSH PP PP PP PP PP PP PP PP PP PP PP DIMENSIONS ...

Page 7: ...m HEARTH REQUIREMENTS The floor area beneath the stove must be stable level and strong enough to support the stove without a tipping hazard Wood flooring ceramic tile brick hearths or high pressure laminate flooring applied directly over the sub flooring material meet this requirement If the appliance is installed over carpet or combustible tile vinyl tile a metal or wood panel esxtending the full...

Page 8: ...anged for operation at elevations up to 2000 feet For operation at elevations above 2000 feet this stove shall be reduced at the rate of 4 for each 1000 feet above sea level Exception As permitted by the authority having jurisdiction UNPACKING THE STOVE 1 Unbolt pallet from stove using a 7 16 wrench to remove the two bolts from the underside of the pallet 2 Logs twigs brick refractory touch up pai...

Page 9: ...tening until finger tight 9 Open each door latch Insert the head of each latch bolt into V notch of door retention bracket 10 Holding latch bolt in place fold door latch shut You will need to adjust latch bolt until latch closes firmly and springs are under tension when the latch is shut 11 Firmly bump the heel of your hand along the edges of the door frame in order to ensure a complete seal of th...

Page 10: ...top of the firebox Bend brick retainer tab down 3 Place brick C on the left side of the firebox floor in front of the manifold block 4 Place brick D on the right side of the firebox floor so that the cutout slides around the log holder 5 Slide brick E in front of the front burner tube so that the brick fits between the burner tube and the face of the insert Brick must be moved toward face of inser...

Page 11: ...ews at left side of burners If this appli ance is a Direct Vent this is not necessary 3 Place right twig on front and rear log using ce ramic pins and placement holes in bottom of twig for alignment If ceramic pins are too close tilt front log forward do not make new holes in twigs Repeat step for left twig 4 Place ember nuggets across front of burner 5 Light appliance and let logs cure for 30 min...

Page 12: ...stat connection block located at the lower rear of the unit Turn off the manual switch located on the control panel REMOTE CONTROL A remote control or a wall switch may be wired to the thermostat terminals Contact your Quadra Fire dealer or service person for details see page 39 for part number BLOWER POWER CORD The blower cord is located at the rear of the stove and needs to be routed to a three ...

Page 13: ...alling is designed for the type of gas being supplied to it There is a serial number and listing label on the rear of the stove that will indicate which type of gas it is designed to utilize The gas valve also has a label telling the type of fuel for which it is set up There is a 3 8 gas hookup located under the stove body with access from the rear through the pedestal cutout We recommend connecti...

Page 14: ...result from any of the following actions installation of any damaged venting component unauthorized modification of the venting system installation of any component part not approved by Aladdin Hearth Products or installation other than as instructed by these instructions Consult your local building codes before beginning this installation WARNING Always maintain the required clearances air space ...

Page 15: ...h 902B 48 Pipe Length Black 903 36 Pipe Length 903B 36 Pipe Length Black 904 24 Pipe Length 904B 24 Pipe Length Black 906 12 Pipe Length 906B 12 Pipe Length Black 907B 9 Pipe Length Black 908B 6 Pipe Length Black 909B Retro Connector 911B 11 14 5 8 Pipe Adjustable Black 940 Round Support Box Wall Thimble 941 Cathedral Ceiling Support Box 943 Flashing 0 12 to 6 12 Roof Pitch 943S Flashing 7 12 to 1...

Page 16: ...ollar 991 1 each Vertical Termination Cap NOTE The support box is not included in this kit GENERAL MAINTENANCE Conduct an inspection of the venting system twice a year Recommended areas to inspect are as follows 1 Check areas of the venting system which are exposed to the elements for corrosion These will appear as rust spots or streaks and in extreme cases holes These components should immediatel...

Page 17: ...h deck or balcony 12 305mm minimum G Clearance to window or door that may be opened 12 305mm minimum on top and sides and 24 below H Clearance to permanently closed window 12 305mm recommended to prevent condensation on window I Clearance under veranda porch deck or balcony 18 457mm minimum if fully open on a minimum two sides beneath the floor J Vertical clearance to ventilated soffit located abo...

Page 18: ...edfor vertical to horizontal typeinstallations To determine the length of your pipe required for vertical installations measure the distance from the application flue outlet to the ceiling the ceiling thickness the vertical rise in an attic or second story and allow for sufficient vent height above the roofline For two story applications fire stops are required at each floor level If an offset is ...

Page 19: ... 7 33 1 37 5 6833257 2 6 1 5 6723 67250 2 5 9 57 7 50 1 7 21 DuraVent 991 or HTI HHW2 USA installations only FIG 4 FIG 3 TERMINATION CAP TOP ADAPTER FLASHING 4 FLEX LINER DIRECT VENT PIPE RETRO CONNECTOR HIGH WIND TERMINATION CAP TOP ADAPTER 4 FLEX PIPE RETRO CONNECTOR DIRECT VENT PIPE EXISTING METAL CHIMNEY SYSTEM USA installations only DuraVent 991 VENTING TYPES ...

Page 20: ...e bottom of the graph 3 The point at which this line meets the bottom line of the graph is the maximum length of the horizontal run Example 1 If the vertical dimension from the top of the stove to the center of the 90 elbow is 7 2 13m the horizontal run to the outer wall flange must not exceed 9 9 2 97m Example 2 If the vertical dimension from the top of the stove is 21 6 4m the horizontal run to ...

Page 21: ...wall thickness in minimum clearances when figuring the measurements for your installation needs Note Twist lock procedure Four indentations located on the female ends of pipes and fittings are designed to slide straight onto the male ends of adjacent pipes and fittings by orienting the four pipe indentations so they match and slide into the four entry slots on the male ends Figure 5 Push the pipe ...

Page 22: ...ermination Never allow the vent to run downward This could cause high temperatures and may present the possibility of a fire 2 The location of the horizontal vent termination on an exterior wall must meet all local and national building codes and must not be easily blocked or obstructed 3 For installations requiring a vertical rise on the exterior of the building 14 356mm and 36 914mm tall snorkel...

Page 23: ...inting up Insure that proper clearances to combustible materials are maintained Figure 7 NOTE 1 The four wood screws provided should be replaced with appropriate fasteners to stucco brick concrete or other types of sidings 2 For buildings with vinyl siding a vinyl siding standoff Simpson Dura Vent part 950 should be installed between the vent cap and the exterior wall Figure 8 Attach the vinyl sid...

Page 24: ...2mm Secure the connection between the vent pipe and the vent cap by attaching the two sheet metal strips extending from the vent cap assembly into the outer wall of the vent pipe Use the two sheet metal screws provided to connect the strips to the pipe section Bend any remaining portion of the sheet metal strip back towards the vent cap so it will be concealed by the decorative wall thimble cover ...

Page 25: ...n is four 4 Does not decrease maximum vertical rise Step 2 Set the gas stove in its desired location Drop a plumb bob down from the ceiling to the position of the stove flue exit and mark the location where the vent will penetrate the ceiling Drill a small hole at this point Next drop a plumb bob from the roof to the hole previously drilled in the ceiling and mark the spot where the vent will pene...

Page 26: ...e attic as well as above the roofline The galvanized finish is desirable above the roofline due to its higher corrosion resistance NOTE 1 If an offset is necessary in the attic to avoid obstructions it is important to support the vent pipe every 3 914mm to avoid excessive stress on the elbows and possible separation Wall straps are available for this purpose Figure 12 2 Whenever possible use 45 el...

Page 27: ...ng the vent height may solve this problem Step 8 Twist lock the vent cap and seal NOTE 1 For multistory vertical installations a ceiling firestop SDV part 963 is required at the second floor and any subsequent floors Figure 16 The opening should be framed to 10 x 10 254mm x 254mm inside dimensions in the same manner as shown in Figure 13 2 Any occupied areas above the first floor including closets...

Page 28: ...upport box through the hole in the roof until the bottom of the box protrudes at least 2 51mm below the ceiling Figure 18 Align the support box both vertically and horizontally with a level Temporarily tack the support box in place through the inside walls and into the roof sheathing Step 5 Using tin snips cut the support box from the top corners down to the roofline and fold the resulting flaps o...

Page 29: ...g three sheet metal screws Figure 20 Step 4 Pass the flex pipe down through the center of the chimney system and center the top adapter on the top of the chimney pipe Drill four 1 8 3 3mm diameter holes through the top adapter and into the chimney top Insure that you are drilling into the metal on the chimney Twist lock the high wind termination cap SDV 991 onto the top adapter Figures 21 and 22 S...

Page 30: ... Cut a piece of 4 102mm flex to this length extended to its nominal length Be sure to leave 2 3 51mm 76mm of flex above the existing chimney to allow for connection to the termination kit FIG 23 Step 2 Once the center point of the penetration has been determined cut a 6 152mm diameter hole in the masonry If the hole is too large the retro connector might not mount properly if the hole is too small...

Page 31: ... 26 Twist lock the high wind termination cap SDV 991 on to the top adapter Step 5 Connect the flex liner to the top adapter using three sheet metal screws see Figure 20 Step 6 Feed the flex liner through the flashing into the chimney Carefully feed the flex liner down the chimney to the bottom and out the opening in the masonry wall forming an angle to line up the flex liner with the vent opening ...

Page 32: ...ine up with the masonry wall Step 10 Slide wall thimble cover SDV 940 over retro connector and secure with masonry bolts Figure 28 If you have a framed wall in front of the masonry use wood screws to mount wall thimble cover to framed wall over retro connector and 10 254mm square framed opening Figure 23 page 30 If needed add a section of direct vent pipe to the retro connector in order to extend ...

Page 33: ...b slightly and turn clockwise to OFF NOTE Knob cannot be turned from PILOT to OFF unless knob is pushed in slightly Do not force 6 Wait five 5 minutes to clear out any gas Then smell for gas including near the floor If you smell gas STOP Follow B of the safety information in the section prior to this If you don t smell gas go to the next step 7 Turn knob on gas control counterclockwise to PILOT 8 ...

Page 34: ...e Plug power cord into a properly installed outlet for blower operation The blower system has an on off thermally operated snap disc that will turn the blower on automatically when the proper temperature is reached and will turn the blower off when it cools down in order not to blow cool air after shut down The blower speed control is located behind the lower grill Manual on off switch for control...

Page 35: ...einstall logs See page 11 for log installation instructions 7 Close front door and lock it in place with the allen screw 8 Recheck pilot and main burner to insure they are operating correctly GLASS CLEANING WARNING DO NOT CLEAN GLASS WHEN HOT 1 Turn off pilot 2 Open hinged side doors and unlatch spring latches WARNING DO NOT USE ABRASIVE CLEANERS ON GLASS OR GOLD SURFACES 3 Using regular glass cle...

Page 36: ...Grand Bay 40 Direct Vent Freestanding Page36 January 2000 SCHEMATICS SCHEMATICS ...

Page 37: ...door in the front of the stove or through the rear of the stove as shown 3 Remove screws fastening blower to stove body 4 Lower blower away from stove 5 Replace in reverse order The snap disc can be accessed through the left side of the stove as shown To replace the snap disc 1 Disconnect power from the unit and turn off gas supply 2 Open side door to access snap disc 3 Remove all wires attached t...

Page 38: ... or authorized service person B Pilot goes out when knob is released 1 Wait five minutes and try again If the pilot still goes out try again and hold the knob in longer 2 If the problem persists call your dealer or authorized service person C Pilot lights but burner won t ignite 1 Make sure the knob is turned to the on position 2 Turn the thermostat up 3 If there is no thermostat flip the manual s...

Page 39: ...0 Front Log 842 3680 Back Log 842 3690 LeftTwig 842 3510 RightTwig 841 0370 Nuggets charred 842 2440 Gold door with posts 842 2430 Black door with posts 842 3100 Black H ChannelDoor 842 3090 Gold H ChannelDoor 842 3140 Doorglass frontH channel 842 3150 Door glass side H channel 842 1420 5 8 door rope 842 2811 Retro Door Kit 832 0460 Door Glass Tape 3 4 x 5 842 2490 Wireharness 842 0370 Speed contr...

Page 40: ...y incidental indirect or consequential damages except as provided by law All electrical components such as but not limited to blowers wiring thermodisc switches and gas valves are covered by Aladdin s one year warranty program Aladdin Hearth Products will not be responsible for any alteration to the unit which causes sooting that results in damage to the interior of the building in which this appl...

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