R
January 19, 2011
7022-122
Page 3
Castile Pellet Insert
Section 1: Listing and Code Approvals
A. Appliance Certifi cations ......................4
B. Mobile Home Approved ......................4
C. Glass Specifi cations ............................4
D. Electrical Rating ..................................4
E. BTU & Effi ciency Specifi cations ..........4
Section 2: Getting Started
A. Design, Installation & Location
Considerations ....................................5
B. Locating Your Appliance & Chimney ..6
C. Draft ....................................................6
D. Negative Pressure ..............................6
E. Avoiding Smoke & Odors....................7
F. Fire Safety ..........................................8
G. Tools & Supplies Needed ...................8
H. Inspect Appliance, Components
and Pre-Burn List ................................8
Section 3: Dimensions & Clearances
A. Appliance Dimensions ........................9
B. Clearances to Combustibles
As A Built-In, UL and ULC ..................10
C. Clearances to Combustibles,
Masonry & Zero Clearance .................11
D. Minimum Opening for Masonry and
Factory-Built Fireplace ........................11
E. Floor Protection ..................................11
F. Prefabricated Metal Chimney ..............11
G. Removing Floor of Factory Built
Fireplace .............................................12
H. Altering Factory-Built Fireplace ...........12
Section 4: Vent Information
A.
Chimney & Exhaust Connections
........13
B. Venting Termination Requirements ....13
C. Pellet Venting Chart ............................14
Section 5: Venting Systems
A. Full Reline with Outside Air-Horizontal 15
B. Full Reline with Outside Air-Vertical ....16
Section 6: Mobile Home
..................................17
Section 7: Appliance Set-Up
A. Leveling System .................................18
B. Outside Air Kit .....................................18
C. Door Handle Removal ........................19
D. Door Removal .....................................19
E. Adjustable Hearth Support ..................19
F. Hearth Support, Standard Surround ...20-21
G. Surround & Trim Set, Econo ...............21
H. Surround Cast Trim Set ......................22
I. Log Set Placement ..............................22
J. Thermostat Installation ........................24
Section 8: Operating Instructions
A. Combustible & Non-Combustible ........25
B. Fuel Material & Fuel Storage ..............25
C. General Operation Information ...........26
D. Before Your First Fire .........................26
E. Clear Space ........................................26
F. Starting Your First Fire
........................27
G. Fire Characteristics .............................27
H. Feed Rate Adjustment .......................27
I. Ignition Cycles ....................................28
J. Frequently Asked Questions...............28
Section 9: Troubleshooting
............................29-31
Section 10
:
Maintaining & Servicing Appliance
A. Proper Shutdown Procedures .............32
B. Quick Reference Maintenance Chart ..32
C. General Maintenance & Cleaning .......32-35
D. High Ash Content Maintenance ..........36
E. Combustion Blower Replacement .......37
F. Convection Blower Replacement ........37
G. Igniter Replacement ............................38
H. Glass Replacement .............................38
I. Baffl e & Brick Removal .......................39-40
Section 12: Reference Material
A. Component Functions.........................40-42
B. Component Locations .........................43
C. Exploded Drawings .............................44
D. Service Parts & Accessories ...............45-50
E. Maintenance & Service Log ................51-52
F. Homeowner’s Notes ............................53
G. Warranty Policy ...................................54-55
H. Contact Information .............................56
TABLE OF CONTENTS
Safety Alert Key:
•
DANGER!
Indicates a hazardous situation which, if not avoided will result in death or serious injury.
•
WARNING!
Indicates a hazardous situation which, if not avoided could result in death or serious injury.
•
CAUTION!
Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
•
NOTICE:
Indicates practices which may cause damage to the fi replace or to property.
