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7022-122

January 19, 2011

Castile Pellet Insert

and Welcome to the Quadra-Fire Family

!

Hearth & Home Technologies welcomes you to our tradition of 

excellence!  In choosing a Quadra-Fire appliance, you have our 

assurance of commitment to quality, durability, and performance.
This  commitment  begins  with  our  research  of  the  market, 

including ‘Voice of the Customer’ contacts, ensuring we make 

products that will satisfy your needs. Our Research and Devel-

opment facility then employs the world’s most advanced tech-

nology to achieve the optimum operation of our stoves, inserts 

and

fi replaces.  And yet we are old-fashioned when it comes to 

craftsmanship.  Each unit is meticulously fabricated and surfaces 

are hand-fi nished for lasting beauty and enjoyment.  Our pledge 

to quality is completed as each model undergoes a quality control 

inspection.
We  wish  you  and  your  family  many  years  of  enjoyment  in  the 

warmth  and  comfort  of  your  hearth  appliance.    Thank  you  for 

choosing Quadra-Fire.

NOTE:  Consult insurance carrier, local building inspector, 

 re 

of

 cials or authorities having jurisdiction over restrictions, 

installation inspection and permits.

A

B

C

F

E

Insert

Maximum Mantel Depth - 10 inches 

Fascia or Trim 

D

Masonry or Zero Clearance

A

B

C

D

E

F

Dégagement de la maçonnerie ou Dégagement zéro

0 in.  0mm

12 in.  305mm

0 in.   0mm

0 in.  0mm

6 in.   152mm

6 in.   152mm

MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS

AS A BUILT-IN UNIT

ESPACES LIBRES MINIMUM DES MATÉRIAUX COMBUSTIBLES: 

G

 2 in. (51mm

)*

 2.5 in. (64mm)**

H

 2 in. (51mm)

I

 4 in. (102mm)

J

 3 in. (76mm)

COMME APPAREIL INSÉRÉ

0 in. Clearance To Exposed Section and Face Trim / Espace libre 

de 0 mm de la section exposée et de la garniture du devant.

H

J

I

I

G

H

K

*Top Vent 

/

Des Conduits Du Haut

**

Rear Vent

/

 Des Conduits Arrières

NE PAS ENLEVER L'ÉTIQUETTE

DO NOT REMOVE THIS LABEL

Listed Solid Fuel Room Heater/Pellet Type Insert. “For Use with Solid Wood Fuel and 

Shelled Field Corn Only”. Also suitable for Mobile Home Installation.  This appliance has been 

tested and listed for use in Manufactured Homes in accordance with OAR 814-23-9000 

through 814-23-909.

PREVENT HOUSE FIRES

Install and use only in accordance with manufacturer's installation and operating instructions.  

Contact local building or fire officials about restrictions and inspection in our area.

WARNING: FOR MOBILE HOMES:

  Do not install appliance in a sleeping room.  An outside 

combustion air inlet must be provided.  The structural integrity of the mobile home floor, ceiling 

and walls must be maintained.

Refer to manufacturer's instructions and local codes for precautions required for passing 

chimney through a combustible wall or ceiling.  Inspect and clean vent system frequently in 

accordance with manufacturer's instructions.

DO NOT CONNECT THIS UNIT TO A CHIMNEY SERVING ANOTHER APPLIANCE.

Use a 3 or 4 inch (76-102mm) diameter type "L" or "PL" venting system.

Tested to: ASTM E1509-04, ULC S628-93, ULC/ORD-C1482-M1990 Room Heating Pellet 

Burning Type,  (UM) 84-HUD FOR USE ONLY WITH PELLETIZED WOOD.  OMNI-Test 

Laboratories, Inc. has determined that this appliance complies with Canadian Standards 

Association (CSA) B415.1 and Title 40 of the U.S. Code of Federal Regulations, Part 60, 

SubPart AAA.OMNI-Test Laboratories Accrediations:  The Standards Council of Canada, 

the American National Standards Institute, and the U.S. Environmental Protection Agency.

Input Rating:  30,000 BTU/HR.

Electrical Rating: 115 VAC, 60 Hz, Start 4.1 Amps, Run 1.1 Amps.

Route power cord away from unit. Do not route cord under or in front of appliance.

DANGER:

Risk of electrical shock.  Disconnect power supply before servicing. 

Replace glass only with 5mm ceramic available from your dealer.  

To start, set thermostat above room temperature, the stove will light automatically.  To 

shutdown, set thermostat to below room temperature.  For further instruction refer to owner's 

manual.

Keep viewing and ash removal doors tightly closed during operation.

PRÉVENTION DES FEUX DE MAISON

Installez et utilisez en accord avec les instructions d'installation et d'opération du fabricant. Contactez le bureau 

de la construction ou le bureau des incendies au sujet des restrictions et des inspections d'installation dans votre 

voisinage. Ne pas obstruez l'espace en dessous de l'appareil.

AVIS - Pour Les Maisons Mobiles:  Ne pas installer dans une chambre à coucher. Un tuyau extérieur de 

combustion d'air doit être installé et ne doit pas être obstrué lorsque l'appareil est en usage. La structure 

intégrale du plancher, du plafond et des murs de la maison mobile doit être maintenue intacte.

Référez vous aux instructions du fabricant et des codes locaux pour les précautions requises pour passer une 

cheminée à travers un mur ou un plafond combustibles, et les compensations maximums.

Inspectez et nettoyez la cheminée fréquemment. 

Ne pas connecter cet appareil à une cheminée servant un autre appareil.

Utilitsez le système de ventilation de 3 or 4 inch (76-102mm) de diametre de type “L” ou “PL”.

Testé à: ASTM #1509-04, ULC S628-93, ULC/ORD-C1482-M1990 Room Heating.  Pellet Burning Type, UM) 

84-HUD POUR USAGE AVEC LES BOULETTES DE BOIS.   

OMNI-Test Laboratories, Inc. a déterminé que cet 

appareil se conforme avec la norme de l’Association Canadienne de normalisation (CSA) B415.1 ainsi que le Titre 40 du 

Code Fédéral de Régulations des États-Unis, partie 60, sous-partie AAA.   Accréditations OMNI-Test Laboratories : Le 

Conseil Canadien des Normes (CCN/SCC), l’Institue des Standards Nationaux Américain (ANSI) et l’Agence de Protection 

Environnemental (EPA).

Puissance de Rendement:  30,000 BTU/HR

Puissance Électrique: 115 VAC, 60 Hz, Début 4.1 Amps, Courir 1.1 Amps, 

Éloignez le fil électrique de l'appareil. Ne pas faire passer le fil électrique au dessus ou en dessous de l'appareil.

DANGER

: Il y a risque de décharge électrique.  Déconnectez le fil électrique de la prise de contact avant le service.  

Remplacez la vitre seulement avec une vitre céramique de 5 mm disponible chez votre fournisseur.

Pour allumer, monter la température du thermostat au dessus de la température de la pièce, le poêle s'allumera 

automatiquement.  Pour éteindre, descendre la température du thermostat en dessous de la température de la pièce.  

Pour des instructions supplémentaires, référez vous au manuel du propriétaire.  Gardez la porte d'ouverture et la porte 

des cendres fermées hermétiquement durant l'opération.

Appareil de chauffage inséré de combustible solide/de type de boulettes.  “Pour Usage Avec Bois Solide et 

Champ de Maïs égrené Seulement”.  Accepté dans l'installation dans les maisons mobiles.  Cet appareil a 

été testé et enregistré pour l'usage dans les Maisons Mobiles en accord avec OAR 814-23-9000 jusqu'à 

814-23-909.

SAFETY LABEL / ÉTIQUETTE DE SÉCURITÉ

R

Castile Pellet Insert-B

SERIAL NO. 

NUMÉRO DU SÉRIE

00702300000

O-T L

Tested and 

Listed by

Portland

Oregon USA

OMNI-Test Laboratories, Inc.

C

US

Made in U.S.A

. of US and 

imported parts.

7022-121

Fabriqué par

:

1445 Highway North, Colville, WA  99114

2010  2011   2012

Manufactured by:

www.quadrafire.com

États-Unis-d’Amérique par des 

pièces d’origine américaine et 

pièces importées.

Report

Rapport

#061-S-77d-6.2

JAN  FEB   MAR 

JAN  FEB   MAR 

OCT   NOV  DEC

APR  MAY JUNE

JULY  AUG  SEPT

Garniture

de façade

Mantel/Manteau

Sidewall / Mur Latéral

Insére

Profondeur Maximale Mantel - 254mm

SAMPLE

Serial Number

Model

Test Lab & 

Report No.

Mfg By:

Mfg Date

LOCATION:  Riveted to appliance behind left side panel.  Remove cast side and swing label forward

Summary of Contents for CASTILEI-MBK

Page 1: ...any external part starts to glow you are over ring Reduce feed rate Over ring will void your warranty Comply with all minimum clearances to com bustibles as speci ed Failure to comply may cause house...

Page 2: ...rvicing Replace glass only with 5mm ceramic available from your dealer To start set thermostat above room temperature the stove will light automatically To shutdown set thermostat to below room temper...

Page 3: ...ort Standard Surround 20 21 G Surround Trim Set Econo 21 H Surround Cast Trim Set 22 I Log Set Placement 22 J Thermostat Installation 24 Section 8 Operating Instructions A Combustible Non Combustible...

Page 4: ...pe and UM 84 HUD Mobile Home Approved Particulate Emissions Rating 0 7 grams hr BTU Output 8 000 30 000 hr Heating Capacity up to 1 500 sq ft depending on climate zone Hopper Capacity 45 lbs Fuel Wood...

Page 5: ...ca tion of the vent termination CAUTION If burning shelled eld corn you must use ap proved venting speci cally designed for corn to prevent corro sion or degradation Follow the instructions from the v...

Page 6: ...exhaust equipment Ensure furnace and air conditioning return vents are not located in the immediate vicinity of the appliance Avoid installing the appliance near doors walkways or small isolated spac...

Page 7: ...s side wall vented The air intake is best located on the same exterior wall as the exhaust vent outlet and located lower on the wall than the exhaust vent outlet The outside air supply kit can supply...

Page 8: ...chimney meets the required minimum height 10 All labels have been removed from the glass door 11 Plated surfaces have been wiped clean if applicable 12 Thermostat or remote has been installed 13 A po...

Page 9: ...in 819mm 27 7 8 in 707mm 23 3 8 in 594mm 8 in 203mm 19 in 483mm 24 3 4 in 629mm 9 3 4 in 249mm 13 in 330mm 2 in 51mm Overall Size A B Metal Surround w Cast Trim STD 42 1 2 in 1080mm 30 in 762mm Metal...

Page 10: ...tion And Face Trim B Clearance To Combustibles UL and ULC Inches Millimeters A Top of Hopper Top Vent 2 0 51 Rear Vent 2 5 64 B Side of Hopper Top or Rear Vent 2 0 51 C Back of Hopper Top or Rear Vent...

Page 11: ...stallation Refer to manufacturers instructions for installation This insert is listed to UL 1482 Standard and is approved for installation into listed factory built zero clearance re places listed to...

Page 12: ...the appropriate size Ensure that the leveling bolt is positioned over the 2 x 4 before level ing the insert The fireplace must not be altered except for the exceptions listed below Do not removal the...

Page 13: ...g venting system WARNING B Venting Termination Requirements 1 Termination must exhaust above air inlet elevation It is strongly recommended that at least 60 inches 1524mm of vertical pipe be installed...

Page 14: ...ash and will need to be cleaned more often Try to keep them as short as possible ONE 90 ELBOW Total Horizontal Minimum Vertical Vent Diameter 4 0 3 5 5 3 6 6 3 7 7 3 8 8 4 9 9 4 10 10 4 11 11 4 12 12...

Page 15: ...ES ONLY Illustrations diagrams are not drawn to scale Actual installation may vary due to individual design preference A Full Reline With Horizontal Outside Air Outside Air through Rear Wall Horizonta...

Page 16: ...ding codes prior to installation Installation MUST comply with local regional state and national codes and regulations Consult local building re of cials or authorities having jurisdiction about restr...

Page 17: ...fer to clearances to combustibles and oor protection requirements on pages 9 to 11 for listings to combus tibles and appropriate chimney systems 6 Use silicone to create an effective vapor barrier at...

Page 18: ...d run pipe through wall 5 Attach hose to outside termination cap with second hose clamp 6 Secure termination cap to outside surface 7 Secure trim ring to interior wall Tools Needed Phillips head screw...

Page 19: ...ided tape that holds front and side trims to scissors has a powerful bonding adhesive Adjust ments are extremely dif cult once trim has adhered to tape Do a dry run rst without removing paper from tap...

Page 20: ...e Cast Trim Footer Panel Leg 1 Remove contents from box and lay on protective surface to avoid scratching the paint 2 Lay hearth support s front and sides face down Bend the tab down toward the inside...

Page 21: ...hing the surround and trim Lift up the top to expose the thumb screws that secure the cast sides Remove the thumb screw and top bracket and then remove the cast side NOTE The right cast side bracket h...

Page 22: ...apart e Each clip has a clearance notch to allow room for the cast on the boss Place the clips over the boss so that the notch is facing the outer edge of the surround Figure 23 3 on page 23 f It is b...

Page 23: ...log Figure 23 1 3 Lean the logs against the cast iron brick in the back of the rebox 4 Push the logs to the far left and far right against the sides of the rebox Figure 23 2 5 To clean the logs use a...

Page 24: ...accu rate readings The thermostat should be mounted on an inside wall and not in direct line with the appliance convection air Remove any packaging from inside the thermostat before using NOTE If the...

Page 25: ...in dust must be screened by sifting with 3 16 4 76mm inch mesh screening Do not use corn that contains additives such as oils or meals or has been chemically treated with pesticides It will void your...

Page 26: ...HTER FLUID OR SIMILAR LIQUIDS TO START OR FRESHEN UP A FIRE IN THIS HEATER DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS SUCH AS GASOLINE NAPHTHA OR ENGINE OIL DO NOT USE CHEMICALS OR FLUIDS TO START THE FI...

Page 27: ...ely 18 minutes even though the thermostat is not calling for heat This is normal 3 Locate the heat output control switch on the lower right side of the rebox behind decorative front door Set to the HI...

Page 28: ...Back side of Firepot Firepot floor left open ISSUES SOLUTIONS 1 Metallic noise 1 Noise is caused by metal expanding and contracting as it heats up and cools down similar to the sound pro duced by a f...

Page 29: ...y burned fuel in repot Firepot clean out plate not closed Firepot is dirty missed ignition Check that repot clean out plate is fully closed Clean repot Make sure there is no clinker in the repot See p...

Page 30: ...g loss of vacuum Empty hopper of fuel Use a wet dry vacuum cleaner to remove remaining fuel from hopper including feed tube Check feed chute for obstructions Loosen 2 screws and jiggle feed assembly C...

Page 31: ...rick panels Change fuel brand to pre mium Check that repot clean out plate is fully closed Reduce feed rate using feed rate adjustment control rod located inside hopper Nuisance shutdowns Low ame Sawd...

Page 32: ...ow Cleaning or Inspection Frequency Daily Weekly Monthly Yearly Ash Pan Every 5 bags of fuel depend ing on the fuel type or ash build up OR X Ash Removal from Firebox Every 5 bags or more fre quently...

Page 33: ...5 bags or more frequently depending on ash build By Homeowner Locate the ash drawer underneath the firepot and slide the ash drawer straight out Empty into a non combustible container and re install a...

Page 34: ...hen clear view of the repot is obscure By Homeowner a Appliance must be completely cool before cleaning glass b Vacuum y ash from the glass and door rope c Use a damp paper towel or any non abrasive g...

Page 35: ...e exhaust venting system The venting chimney system may need to be cleaned at least once a year or more often depending upon the quality of your fuel or if there is a lot of horizontal pipe sections A...

Page 36: ...xceeds more than half way up the repot By Homeowner Poor quality pellet fuel or lack of maintenance can create conditions that make the repot ll quickly with ashes and clinkers This condition makes th...

Page 37: ...white and the wires from the blower are black 6 The blower is held in place with a wing screw 7 Re install in reverse order Wing Screw E Combustion Blower Replacement 1 If you have adequate clearance...

Page 38: ...that the igniter wires are clear of any movement i e ash drawer repot cleaning rod cleaning slide plates etc 5 Re install the ash drawer and then re install the side panel and re connect the power 1 O...

Page 39: ...baf e does not completely cover the top of the rebox There is an opening on the left as shown in Figure 40 5 on page 40 NOTE Improper installlation can cause poor appli ance performance Tabs Figure 39...

Page 40: ...9 2011 R Castile Pellet Insert Figure 40 2 Hook on left side Tab on right side Figure 40 3 Figure 40 4 Figure 40 5 Lift brick pull forward at an angle and drop down into notches Figure 40 1 Re install...

Page 41: ...ocouple cover ceramic protection tube The thermocouple sends a millivolt signal to the control box indicating the preset temperatures of the green and red lights When describing the location of a comp...

Page 42: ...niter Call Light Snap Disc 3 Reset Button Fuse Snap Disc 1 Exhaust Blower Convection Blower Vacuum Switch Snap Disc 2 Capacitor Feed Motor Yellow Blue Gray Black Black Black Black Black White White Re...

Page 43: ...ubes Figure 43 2 Figure 43 3 RIGHT SIDE Control Box Junction Box Reset Button Heat Output Switch Power Cord Outlet Thermostat Block Fuse Red Call Light R ed G reen Am ber Light Blue Light Firepot Clea...

Page 44: ...Insert Castile Insert CASTILEI MBK CASTILEI PMH CASTILEI CSB CASTILEIW CWL Part number list on following pages Beginning Manufacturing Date Jan 2011 Ending Manufacturing Date Active 1 2 3 4 8 9 7 6 5...

Page 45: ...Assembly Side 1 Piece 5 7 8 in W x 9 in H Interchangeable 414 5380 Y Gasket Channel 1 8 x 1 1 4 10 Ft 7000 377 10 Y 8 Backer Side Window Interchangeable 414 0280 9 Door Hinge Assembly SRV7022 012 Hin...

Page 46: ...x 1 16 10 Ft 240 0290 10 Y Tape Door Corner SRV7027 227 23 6 Retainer Rope 7001 192 Y 24 Vacuum Switch SRV7000 531 Y 25 Corner Post SRV7022 104 26 Bolt GRD 2 Tap 3 8 x 4 223 0140 27 Snap Disc 110 20...

Page 47: ...lower Retainer SRV7058 148 34 Snap Disc 2 SRV7000 268 Y 35 Snap Disc Manual Reset 3 SRV230 1290 Y 36 Blower Convection 812 4900 Y 37 Feed Adjustment Plate SRV7022 119 38 1 Firepot Pull Rod Assembly 41...

Page 48: ...llow TOUCHUP CWL Power Cord 812 1180 Y Harness Thermostat Wire 230 0810 Fuse 7 Amp Junction Box Pkg of 10 812 0380 10 Y Hose Vacuum 5 32 Id 3 Ft SRV240 0450 Y Magnetic Switch 7000 375 Wire Harness Hop...

Page 49: ...se With Cast Trim SP CSTLI4834 CM Thermostat Mechanical 812 3760 Thermostat Programmable 811 0520 Trim Cast Matte Black 811 0930 Footer Left 414 7090MBK Footer Right 414 7100MBK Header 414 7110MBK Tri...

Page 50: ...220 0080 25 Y Nut Capped Push 1 4 Pkg of 24 7000 157 24 Y Nut Ser Flange Small 1 4 20 Pkg of 24 226 0130 24 Y Nut Wing 8 32 Pkg of 24 226 0160 24 Y Screw Flat Head 1 4 20 Pkg of 24 7000 130 24 Y Scre...

Page 51: ...R January 19 2011 7022 122 Page 51 Castile Pellet Insert Date of Service Performed By Description of Service E Service And Maintenance Log...

Page 52: ...Page 52 7022 122 January 19 2011 R Castile Pellet Insert Date of Service Performed By Description of Service E Service And Maintenance Log Cont d...

Page 53: ...R January 19 2011 7022 122 Page 53 Castile Pellet Insert F Homeowner s Notes...

Page 54: ...In the case of new home construction warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent authorized HHT dealer distri...

Page 55: ...KHDWLQJ DSSOLDQFH VRPH FKDQJHV LQ FRORU RI LQWHULRU DQG H WHULRU VXUIDFH ILQLVKHV PD RFFXU 7KLV LV QRW D IODZ DQG LV QRW FRYHUHG XQGHU ZDUUDQW DPDJH WR SULQWHG SODWHG RU HQDPHOHG VXUIDFHV FDXVHG E IL...

Page 56: ...patents United States 6830000 and 5582117 or other U S and foreign patents pending Date purchased installed Serial Number Location on appliance Dealership purchased from Dealer phone Notes We recommen...

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