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INSTALLATION AND OPERATION MANUAL SOLAR MODULES GENERATION 4 (G4) – HANWHA Q CELLS GMBH – EN

INSTALLATION AND OPERATION MANUAL SOLAR MODULES GENERATION 4 (G4) – HANWHA Q CELLS GMBH – EN

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DOCUMENT REVISION 03
This Manual is valid for Africa, Asia, Europe, Latin America and South America as of February 1

st

 2016 for 

Q.PRO-G4.X, Q.PRO EC-G4.X, Q.PRO BFR-G4.X, Q.PLUS BFR-G4.X solar modules, and replaces all earlier versions. 

This installation manual is valid for all module versions of generation G4. The X in the module name indicates the product version (0−9).

Technical parameters and the design are subject to change. The data sheets and customer information valid at the point in time
when the relevant module was manufactured apply to the installation, mounting, and maintenance procedures for the respective solar
modules.

With solar modules from Hanwha Q CELLS GmbH (hereafter 
referred to as "Q CELLS") you can directly transform the 
sun’s limitless energy into environmentally-friendly solar 
electricity.
In order to ensure the maximum performance of your Q CELLS 
solar modules, please read the following instructions care-
fully and observe all guidelines. Non-compliance may result 
in damage and/or physical injury.

This installation and operation manual (hereafter also 

referred  to  as  the  “Manual”)  provides  instructions  for 

the safe installation and operation of crystalline solar 
modules.

 

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Please read these instructions carefully before proceeding 
with your installation.

 

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Please retain these instructions for the life of the solar 
modules.

 

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Please ensure that this Manual is available to the operator 
at all times.

 

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This Manual should be given to all subsequent owners 
or users of the solar modules.

 

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All supplements received from the manufacturer should 
be included.

 

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Please observe all other applicable documents.

 

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If your questions are not satisfactorily answered 

 

in the manual, please contact your system supplier. 

Additional information can be found on our website at 
www.q-cells.com. 

Intended Use

This manual is valid for Africa, Asia, Europe, Latin 
America, South America. These instructions contain 
information regarding the safe handling and use of quality 
crystalline solar modules from Q CELLS and for their 
installation, mounting, wiring, maintenance and disposal. 

Symbols and Labels

The following symbols and labels are used throughout the 
Manual for ease of use. 

SYMBOL

DESCRIPTION

 

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Procedure with one or more steps. 

• 

 

Lists of items.

Ensure that when carrying out a pro-
cedure, you check the results of said 
procedure.
  

Prohibited.
 

Beware of possible danger or damage. 
Categories:

• 

Danger: Risk of fatal injury

• 

Attention: Risk of serious injury 
or damage to property

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Note: Risk of damage to product

Safety Regulations

In particular the installer as well as the operator of a 
module is responsible for compliance with all applicable 
statutory requirements and regulations. 

 

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Unless otherwise specified by any laws or regulations, 

the following stipulations must be upheld at all times 
during the installation, operation, and maintenance of 
the solar modules: 

• 

This manual.

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Other applicable stipulations (such as country-specific 

regulations for pressure equipment, operational safety, 

hazardous goods, and environmental protection).

• 

Regulations and requirements specific to the system.

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Any applicable laws and requirements, in particular 

international,  country  specific,  regional  laws  and 

stipulations governing the planning, installation, and 
operation of solar power systems and work on roofs.

• 

Any valid international, national and regional regulations 
governing work with direct current, especially those 
applicable to the installation of electrical devices and 
systems, and regulations issued by the respective 
energy provider governing the parallel operation of 
solar power systems.

• 

Any  international,  country  specific  and  regional 

accident-prevention regulations.

• 

Other applicable stipulations provided by the relevant 
national institutions regarding safety in the installation 
and operation of electrical items. For example, in 
Germany the Bau-Berufsgenossenschaft (German 
institution for statutory accidence insurance and 

prevention in the building trade).

Qualified & Skilled Personnel

Both, the installer and operator are responsible for 
ensuring that installation (including connection to the 

grid),  maintenance  and  dismantling  are  carried  out  by 
trained  and  qualified  specialists  with  approved  training 
certificates (issued by a state or federal organization) for 

the respective specialist trade.

Electrical  work  may  only  be  performed  by  an  officially 
certified tradesperson in accordance with the stipulations 

applicable in the relevant country with regard to norm and 

regulations (in Germany e.g. DIN norms, VDE regulations) 

and the stipulations of the local grid operator and/or 
energy provider.  

TABLE OF CONTENTS

1  INTRODUCTION  

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2 PLANNING  

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2.1  Technical specifications 

 

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2.2 Requirements 

 

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2.3  Mounting options  

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2.4  Electrical layout  

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3 INSTALLATION 

 

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3.1  Safety and transport  

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3.2  Preparation of installation  

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3.3  Module installation  

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4  ELECTRICAL CONNECTION  

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4.1 Safety 

 

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4.2  Electrical installation safety  

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4.3  Connection of modules  

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4.4  After installation  

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5 GROUNDING 

 

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6  FAULTS AND DEFECTS  

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7 DISPOSAL 

 

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8  MAINTENANCE AND CLEANING  

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1 INTRODUCTION

Summary of Contents for Q.PLUS BFR-G4.X

Page 1: ...Valid for Africa Asia Europe Latin America South America Q PRO G4 X Q PRO EC G4 X Q PRO BFR G4 X Q PLUS BFR G4 X INSTALLATION AND OPERATION MANUAL ...

Page 2: ...bited Beware of possible danger or damage Categories Danger Risk of fatal injury Attention Risk of serious injury or damage to property Note Risk of damage to product Safety Regulations In particular the installer as well as the operator of a module is responsible for compliance with all applicable statutory requirements and regulations Ä Ä Unless otherwise specified by any laws or regulations the...

Page 3: ... accepted guarantees Q CELLS accepts no other responsibility for the functionality and safety of the modules Ä Ä Please observe the instructions for any other sys tem components that may be part of the complete solar power system It may be necessary to carry out a structural analysis for the entire project Additional information for the Operator Ä Ä Please keep this manual for the entire life of t...

Page 4: ...free expansion and contraction due to temperature fluctuations Ä Ä Ensure that no mechanical stresses e g caused by vibrations twisting or expansion are generated on the module Ä Ä Ensure that the clamps and the mounting frame are compatible Clamp System Requirements Use customary clamps that satisfy the following require ments Clamp width 40 mm Clamp height compliant with a 32 mm frame height Cla...

Page 5: ...and middle of the clamp Describes the maximum module surface load vertical to the module surface regarding safety factors e g EUROCODE For this purpose the load value determined by load tests according to various criteria laminate overlay plastic deformation module failure and were divided with a safety factor The minimum calculated load value corresponds to the maximum permitted load 2 PLANNING 2...

Page 6: ...ground leaks or defective insulation Ä Ä Ensure that the maximum reverse current load capacity indicated in the data sheet is met In order to limit reverse currents that may occur we recommend using the following safety options 1 Layout with a limited number of parallel connected strings Without undertaking further current blocking measures a maximum of two module strings may be operated in parall...

Page 7: ...dules NOTE Module damage may occur Ä Ä Do not install modules near flammable gas vapors Ä Ä Do not install modules in close proximity to air conditioning systems 3 1 Safety and transport 3 INSTALLATION DANGER Risk of fatal injury due to electric shock Ä Ä Block off the installation zone Ä Ä Keep children and unauthorized individuals away from the solar power system DANGER Risk of fatal injury due ...

Page 8: ...ult in life threatening injuries The danger increases when several modules are connected in series Ä Ä Please be aware of that the entire open circuit voltage is active even at low levels of solar irradiation Ä Ä Please follow the valid national regulations and safety guidelines for the installation of electrical devices and systems Ä Ä Please make sure to take all necessary safety precautions Wit...

Page 9: ...ate and qualified tools of the manufacturer Tyco Amphenol or Multicontact 2 Cover the modules to be disconnected 4 2 Electrical installation safety 4 ELECTRICAL CONNECTION Ä Ä Use solar cables for the connection at the junction box outlet Ä Ä Use the same inverter compatible plugs SOLAR NOTE Module damage may occur Ä Ä Ensure that the cabling is not under stress Ä Ä Ensure that the cables do not r...

Page 10: ... Protective Grounding Ä Ä The modules must be grounded in accordance with the local statutory regulations Functional grounding When using an installation tilt of 5 a functional grounding at the negative generator conncetion must be implemented Ä Ä Ensure that the difference of potential between the negative generator connection and the PE N of every MPP tracker of the respective inverters is 0 V Ä...

Page 11: ...r without taking adequate security precautions Ä Ä Please commission a trade specialist Clean the modules as follows NOTE Module surface damage may occur Ä Ä Remove snow and ice carefully without force e g with a very soft broom Ä Ä Do not scratch off dirt Ä Ä Rinse dirt dust leaves etc off with lukewarm water or use an alcohol based glass cleaner Do not use abrasive detergents or tensides Ä Ä Use...

Page 12: ... Sonnenallee 17 21 06766 Bitterfeld Wolfen Germany TEL 49 0 34946699 23222 FAX 49 0 34946699 23000 EMAIL service q cells com WEB www q cells com Subject to change without notice Hanwha Q CELLS Installation manual G4 modules_2016 02_Rev03_EN ...

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