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INSTALLATION AND OPERATION MANUAL SOLAR MODULES GENERATION 4 (G4) – HANWHA Q CELLS GMBH – EN

INSTALLATION AND OPERATION MANUAL SOLAR MODULES GENERATION 4 (G4) – HANWHA Q CELLS GMBH – EN

Installation Site

Please note the following guidelines that apply to the 
installation site:

• 

The modules have been tested according to IEC 61215 
for operation in a temperate climate.

• 

Solar modules are not explosion-proof and are not suitable 
for use in explosive environments.

 

Ä

Do not operate solar modules near highly flammable gas 
and vapors (e.g. gas tanks, gas stations).

 

Ä

Do not install modules in enclosed space.

 

Ä

Do not install modules in locations where they may be 

submerged in water for lengthy periods (e.g. floodplains).

 

Ä

Do not use modules as a substitute for the normal 

roofing (e.g. modules are not rainproof).

 

Ä

Do not install modules in close proximity to air conditioning 
systems

The solar modules are designed for the following applica-
tions:

• 

Operating temperatures from –40 °C to +85 °C  
(–

40 °F to +185 °F). 

• 

Wind loads up to max. 4,000 Pa and snow loads up 
to max. 5,400 Pa (Test-load in accordance with IEC 

61215, see chapter 2.3 mounting options).

• 

Installation using a mounting frame for solar modules.

Prevention of Shadowing Effects

Optimal  solar irradiation leads to maximum energy output:

 

Ä

For this reason, install the modules so that they face 
the sun. 

 

Ä

Avoid shadowing  (due to objects such as buildings, 

chimneys or trees). 

 

Ä

Avoid partial shading (for example through overhead 

lines, dirt, snow).

Mounting Frame Requirements

The Modules shall be installed and operated on mounting 
frames that comply with any applicable laws and stipula-
tions as well as with the following:

• 

Conform to the necessary structural requirements.

• 

Compliant with local snow and wind loads.

• 

Properly fastened to the ground, the roof, or the façade.

• 

Forces acting on the module are relayed to the mounting 
substructure.

• 

Ensures sufficient rear ventilation of the module.

• 

Guarantees long-term stability. 

• 

Avoid the usage of different metals to prevent contact 
corrosions.

• 

Allows for stress-free expansion and contraction due to 

temperature fluctuations.

 

Ä

Ensure that no mechanical stresses (e.g., caused by vibrations, 

twisting, or expansion) are generated on the module. 

 

Ä

Ensure that the clamps and the mounting frame are 
compatible.

Clamp System Requirements

Use customary clamps that satisfy the following require-
ments:

• 

Clamp width: 

 40  mm.

• 

Clamp height compliant with a 32 mm frame height.

• 

Clamp depth: 7–12 mm.

• 

Clamps are not in contact with the front glass.

• 

Clamps do not deform the frame.

• 

Clamps that satisfy the structural requirements of the 
installation site.

• 

Long-term stable clamps that securely affix the module 

to the mounting frame.

Module Orientation Requirements

• 

Vertical or horizontal installation is permitted.

 

Ä

Ensure that rain and melting snow can run off freely. 
No water accumulation.

 

Ä

Ensure that the drainage holes in the frame are not 
covered. No sealing.

 

Ä

Maintain the permissible angle of 
inclination.

• 

Minimum angle of inclination: 3°

• 

Maximum angle of inclination: 75°

 

Ä

Follow the directions for installation 

angles < 5° (“Grounding”, p. 19)

75°

2.2  Requirements

2 PLANNING

Fig. 3: 

Installation options for crystalline Q CELLS modules. All dimensions are given in mm. Also observe the  

 

 

allowed static loads and clamping range as specified on the following page.

 

 

The illustrated installation options apply for both horizontal and vertical module orientation. 

 

Module 

Clamp 

Subconstruction 

Mounting profile

2.3  Mounting options

2 PLANNING

TYPE OF 
INSTALLATION

MODULE

POINT MOUNTING SYSTEM

LINEAR MOUNTING SYSTEM

INSTALLATION 
WITH CLAMPS

Q.PRO-G4.X
Q.PRO EC-G4.X
Q.PRO BFR-G4.X
Q.PLUS BFR-G4.X

HYBRID CLAMPING

Q.PRO-G4.X
Q.PRO EC-G4.X
Q.PRO BFR-G4.X
Q.PLUS BFR-G4.X

INSTALLATION  
ON MOUNTING  
POINTS

Q.PRO-G4.X*
Q.PRO EC-G4.X
Q.PRO BFR-G4.X
Q.PLUS BFR-G4.X

INSTALLATION 
WITH INSERTION 
PROFILES

Q.PRO-G4.X
Q.PRO EC-G4.X
Q.PRO BFR-G4.X
Q.PLUS BFR-G4.X

NOT PERMITTED

*Note: please check Q.PRO-G4 module version for fastening point distance (long edge with 980 mm or 1170 mm possible)

CL3

CL4

250 - 450

150 - 350

0 - 300

0 - 300

CL3

CL4

CL4

0 - 200

CL1

250 - 450

150 - 350

CL1

345

274

FB2

EN

4 × Fastening 
points

4 × Fastening 
points

FB2

EN

345

4 x Fastening 
points

274

4 x Fastening 
points

FB1

FB1

300 - 400

0 - 100

CL5

0 - 100

CL2

0 - 100

CL2

IP1

IP2

IP1

IP2

Summary of Contents for Q.PLUS BFR-G4.X

Page 1: ...Valid for Africa Asia Europe Latin America South America Q PRO G4 X Q PRO EC G4 X Q PRO BFR G4 X Q PLUS BFR G4 X INSTALLATION AND OPERATION MANUAL ...

Page 2: ...bited Beware of possible danger or damage Categories Danger Risk of fatal injury Attention Risk of serious injury or damage to property Note Risk of damage to product Safety Regulations In particular the installer as well as the operator of a module is responsible for compliance with all applicable statutory requirements and regulations Ä Ä Unless otherwise specified by any laws or regulations the...

Page 3: ... accepted guarantees Q CELLS accepts no other responsibility for the functionality and safety of the modules Ä Ä Please observe the instructions for any other sys tem components that may be part of the complete solar power system It may be necessary to carry out a structural analysis for the entire project Additional information for the Operator Ä Ä Please keep this manual for the entire life of t...

Page 4: ...free expansion and contraction due to temperature fluctuations Ä Ä Ensure that no mechanical stresses e g caused by vibrations twisting or expansion are generated on the module Ä Ä Ensure that the clamps and the mounting frame are compatible Clamp System Requirements Use customary clamps that satisfy the following require ments Clamp width 40 mm Clamp height compliant with a 32 mm frame height Cla...

Page 5: ...and middle of the clamp Describes the maximum module surface load vertical to the module surface regarding safety factors e g EUROCODE For this purpose the load value determined by load tests according to various criteria laminate overlay plastic deformation module failure and were divided with a safety factor The minimum calculated load value corresponds to the maximum permitted load 2 PLANNING 2...

Page 6: ...ground leaks or defective insulation Ä Ä Ensure that the maximum reverse current load capacity indicated in the data sheet is met In order to limit reverse currents that may occur we recommend using the following safety options 1 Layout with a limited number of parallel connected strings Without undertaking further current blocking measures a maximum of two module strings may be operated in parall...

Page 7: ...dules NOTE Module damage may occur Ä Ä Do not install modules near flammable gas vapors Ä Ä Do not install modules in close proximity to air conditioning systems 3 1 Safety and transport 3 INSTALLATION DANGER Risk of fatal injury due to electric shock Ä Ä Block off the installation zone Ä Ä Keep children and unauthorized individuals away from the solar power system DANGER Risk of fatal injury due ...

Page 8: ...ult in life threatening injuries The danger increases when several modules are connected in series Ä Ä Please be aware of that the entire open circuit voltage is active even at low levels of solar irradiation Ä Ä Please follow the valid national regulations and safety guidelines for the installation of electrical devices and systems Ä Ä Please make sure to take all necessary safety precautions Wit...

Page 9: ...ate and qualified tools of the manufacturer Tyco Amphenol or Multicontact 2 Cover the modules to be disconnected 4 2 Electrical installation safety 4 ELECTRICAL CONNECTION Ä Ä Use solar cables for the connection at the junction box outlet Ä Ä Use the same inverter compatible plugs SOLAR NOTE Module damage may occur Ä Ä Ensure that the cabling is not under stress Ä Ä Ensure that the cables do not r...

Page 10: ... Protective Grounding Ä Ä The modules must be grounded in accordance with the local statutory regulations Functional grounding When using an installation tilt of 5 a functional grounding at the negative generator conncetion must be implemented Ä Ä Ensure that the difference of potential between the negative generator connection and the PE N of every MPP tracker of the respective inverters is 0 V Ä...

Page 11: ...r without taking adequate security precautions Ä Ä Please commission a trade specialist Clean the modules as follows NOTE Module surface damage may occur Ä Ä Remove snow and ice carefully without force e g with a very soft broom Ä Ä Do not scratch off dirt Ä Ä Rinse dirt dust leaves etc off with lukewarm water or use an alcohol based glass cleaner Do not use abrasive detergents or tensides Ä Ä Use...

Page 12: ... Sonnenallee 17 21 06766 Bitterfeld Wolfen Germany TEL 49 0 34946699 23222 FAX 49 0 34946699 23000 EMAIL service q cells com WEB www q cells com Subject to change without notice Hanwha Q CELLS Installation manual G4 modules_2016 02_Rev03_EN ...

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