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INSTALLATION AND OPERATION MANUAL SOLAR MODULES DUO-G5.X – HANWHA Q CELLS – NA

INSTALLATION AND OPERATION MANUAL SOLAR MODULES DUO-G5.X – HANWHA Q CELLS – NA

Installation Site

Please note the following guidelines that apply to the installation 
site:

• 

The modules have been tested according to UL 1703 and IEC 
61215.

• 

Solar modules are not explosion-proof and are not suitable for 
use in explosive environments.

 

Ä

Do  not  operate  solar  modules  near  highly  flammable  gas  and 

vapors (e.g. gas tanks, gas stations).

 

Ä

Do not install modules in enclosed space.

 

Ä

Do not install modules in locations where they may be submerged 
in water.

 

Ä

Do  not  use  modules  as  a  substitute  for  the  normal  roofing 

 

(e.g. modules are not watertight).

 

Ä

Do not install modules in close proximity to air conditioning 
systems.

 

Ä

Do not install modules above 13120 ft (4000 m) altitude above 
sea level.

 

Ä

Do not allow any chemical substance (e.g. oil, solvent etc.) to 
come into contact with any part of the panel. Only substances, 
which are released by Q CELLS, are allowed to be used during 
installation, operation and maintenance.

• 

In locations with increased salt content in the air (e.g. close to 

the sea) special precautions must be taken (See “Grounding” 
page 18 and “Maintenance” page 19).

Prevention of Shadowing Effects

Optimal solar irradiation leads to maximum energy output:

 

Ä

For this reason, install the modules so that they face the sun. 

 

Ä

Avoid shadowing  (due to objects such as buildings, chimneys or trees).

 

Ä

Avoid partial shading (for example through overhead lines, dirt, snow).

Limitations

The solar modules are designed for the following applications:

• 

Operating temperatures from –40 °F to +185 °F. 

• 

Pull loads and push loads according to chapter 2.3 (‘Test Load’ in 
accordance with IEC 61215 and ‘Design Load ×1.5’ in accordance 
with UL 1703).

• 

Installation using a mounting frame for solar modules.

• 

For locations close to the coast with constant salt water spray or 
where crystalline salt will form, modules must be functionally 

grounded (“Grounding“, page 18).

Mounting Structure Requirements

Requirements for the mounting frame:

• 

Conform to the necessary structural requirements.

• 

Compliant with local snow and wind loads.

• 

Properly fastened to the ground, the roof, or the façade.

• 

Forces acting on the module are relayed to the mounting substructure.

• 

Ensures sufficient rear ventilation of the module.

• 

Guarantees long-term stability. 

• 

Avoid of different metals to prevent contact corrosion.

• 

Allows for stress-free expansion and contraction due to temperature 

fluctuations.

 

Ä

Ensure that no mechanical stresses (e.g., caused by vibrations, 
twisting, or expansion) applied to on the module. 

 

Ä

Ensure that the clamps and the mounting frame are compatible.  

Clamp System Requirements

Use customary clamps that satisfy the following requirements:

• 

Clamp width: 

 1.57 in  (40 mm).

• 

Clamp height compliant with a 1.26 in (32 mm) frame height.

• 

Clamp depth: 0.28-0.47 in (7-12 mm).

• 

Clamps are not in contact with the front glass.

• 

Clamps do not deform the frame.

• 

Clamps that satisfy the structural requirements of the installation site.

• 

Long-term stable clamps that securely affix the module to the 

mounting frame.

Module Orientation Requirements

• 

Vertical or horizontal installation is permitted.

• 

Installation with a junction box at the bottom is permitted for 

modules with junction boxes classified as IP67.

 

Ä

Ensure that rain and melting snow can run off freely. No water 
accumulation.

 

Ä

Ensure that the drainage holes in the frame are not covered. No 
sealing.

2.2  Requirements

2 PLANNING

2.3  Mounting options

2 PLANNING

Fig. 2: 

Installation options for crystalline Q CELLS modules. All dimensions are given in inch (mm in brackets).  

 

Also observe the maximum test loads and clamping range as specified on the following page.

 

 

The illustrated installation options apply for both horizontal and vertical module orientation. 

 

Module 

Clamp 

Subconstruction 

Mounting profile

75°

 

Ä

Maintain the permissible angle of inclination.

• 

Minimum angle of inclination: 3°

• 

 Inclination angles above 75° may be limited 
by local regulations

 

Ä

 20°: self-cleaning effect 

 

Ä

 Follow the directions for installation angles < 5° 

(“Grounding”, 

page 18

TYPE OF 
INSTALLATION

MODULE

POINT MOUNTING SYSTEM

LINEAR MOUNTING SYSTEM

INSTALLATION 
WITH CLAMPS

Q.PEAK DUO-G5.X
Q.PEAK DUO BLK-G5.X

HYBRID
CLAMPING

Q.PEAK DUO-G5.X
Q.PEAK DUO BLK-G5.X

INSTALLATION  
ON MOUNTING  
POINTS*

Q.PEAK DUO-G5.X
Q.PEAK DUO BLK-G5.X

INSTALLATION 
WITH INSERTION 
PROFILES

Q.PEAK DUO-G5.X
Q.PEAK DUO BLK-G5.X

NOT PERMITTED

NA

13.58
(345)

10.79
(274)

FB2

4 × mounting 
slots

4 × mounting 
slots

FB2

4 x mounting 
slots

4 x mounting 
slots

FB1

NA

13.58
(345)

10.79
(274)

FB1

CL3

CL4

0 - 11.81
(0 - 300)

0 - 11.81
(0 - 300)

9.84 - 17.72
(250 - 450)

5.91 - 13.78
(150 - 350)

CL3

CL4

CL1

9.84 - 17.72
(250 - 450)

5.91 - 13.78
(150 - 350)

CL1

11.81 - 15.75
300 - 400

NA

0 - 9.84 
(0 - 250)

CL5

CL2

CL2

0 - 9.84 
(0 - 250)

0 - 9.84 
(0 - 250)

IP1

IP2

IP1

IP2

IP1

IP2

IP1

IP2

Summary of Contents for Q.PEAK DUO BLK-G5 series

Page 1: ...Valid for North America Q PEAK DUO G5 X SOLAR MODULE SERIES INSTALLATION AND OPERATION MANUAL ...

Page 2: ...ou check the results of said procedure Prohibited Beware of possible danger or damage Categories Danger Risk of fatal injury Attention Risk of serious injury or damage to property Note Risk of damage to product Units Where both Imperial and U S units for example inches are shown metric units are definitive References to Data Sheet or Module Data Sheet refer to the Module Data Sheet applicable to t...

Page 3: ... of accepted guarantees Q CELLS accepts no other responsibility for the functionality and safety of the modules Ä Ä Please observe the instructions for any other system components that may be part of the complete solar power system It may be necessary to carry out a structural analysis for the entire project Ä Ä If your questions are not satisfactorily answered in the manual please contact your sy...

Page 4: ...ar ventilation of the module Guarantees long term stability Avoid of different metals to prevent contact corrosion Allows for stress free expansion and contraction due to temperature fluctuations Ä Ä Ensure that no mechanical stresses e g caused by vibrations twisting or expansion applied to on the module Ä Ä Ensure that the clamps and the mounting frame are compatible Clamp System Requirements Us...

Page 5: ...r of parallel connected strings Without undertaking further current blocking measures a maximum of two module strings may be operated in parallel on a single inverter or MPP tracker 2 Layout with string fuses Place fuses for each string of modules at the plus and minus ends Observe the maximum permitted number of strings as indicated in the specifications provided by the respective string fuse man...

Page 6: ...ely in cool and dry rooms The packaging is not weatherproof DANGER Risk of fatal injury due to electric shock Ä Ä Do not install damaged modules Ä Ä Inform your vendor of any damages immediately 3 1 Safety and transport 3 INSTALLATION NOTE Module damage may occur Ä Ä Do not drop modules NOTE Module damage may occur Ä Ä Only make modifications to the module which have been confirmed in writing by Q...

Page 7: ...insulated tools Ä Ä Do not carry out the installation alone Only install undamaged modules and components Ä Ä Do not modify the module e g do not drill any additional holes 3 2 Preparation of installation 3 INSTALLATION Ä Ä Maintain an interval of at least 0 39 in 10 mm between two modules along the short side and 0 20 in 5 mm along the long side 0 39 in 10mm 0 2 0 i n 5 m m Option 2 Ä Ä Install t...

Page 8: ...rvals specified by the inverter manufacturer after switching off the inverter DANGER Risk of fatal injury due to electric shock Ä Ä Never open the junction box Ä Ä Do not remove bypass diodes DANGER Risk of fatal injury due to electric shock Ä Ä Never touch live contacts with bare hands Ä Ä Cover connectors by suitable protective caps until installation DANGER Risk of fatal injury due to electric ...

Page 9: ...nd safe condition 4 3 Connection of modules 4 ELECTRICAL CONNECTION Ä Ä To avoid complex cabling arrangements it is often advantageous to rotate some modules 180 Ä Ä Module orientation can clearly be identified from the front side by the serial number and barcode labelled behind the module glass on the side with negative connection cable Inverter 180 180 Ä Ä Ensure that all necessary safety and fu...

Page 10: ...ductor Aluminum Frame Screw Stainless Steel are marked with a ground symbol as shown below on the frame section drawing To install the grounding lug follow the specified instructions of the manufacturer The grounding lug should be made of stainless steel or tin plated metals such as aluminum to avoid corrosion The grounding lug should be attached to the frame grounding hole using a stainless steel...

Page 11: ...ve cooled down Ä Ä Do not carry or wear any electrically conductive parts WARNING Risk of falling due to unsecured access Ä Ä Never access the installation area alone or without taking adequate security precautions Ä Ä Please commission a trade specialist NOTE Module surface damage may occur Ä Ä Remove snow and ice without force e g with a very soft broom Ä Ä Do not scratch off dirt Ä Ä Rinse dirt...

Page 12: ...C 300 Spectrum Center Drive Suite 1250 Irvine CA 92618 USA TEL 1 949 748 59 96 EMAIL inquiry us q cells com WEB www q cells us Subject to change without notice Hanwha Q CELLS Installation manual solar modules DUO G5 X_2017 10_Rev01_NA ...

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