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INSTALLATION AND OPERATION MANUAL SOLAR MODULES DUO-G5.X – HANWHA Q CELLS – NA

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INSTALLATION AND OPERATION MANUAL SOLAR MODULES DUO-G5.X – HANWHA Q CELLS – NA

5       GROUNDING

Functional grounding

• 

For installations located in tropic regions (between 23.5° N and 
23.5° S) with a module tilt of < 5°, functional grounding at the 
negative generator connection on the DC side must be implemented. 

 

Ä

Ensure that the difference of potential between the negative 
generator connection and the PE(N) of every MPP tracker of the 
respective inverters is 0 V.

 

Ä

Follow the directions of the inverter manufacturer.

 

Ä

Only use inverters which include lincensed grounding kits. 

 

Ä

Functional grounding has also to be implemented in installation 
sites with increased salt content in the air (e.g. close to the sea).

Protective Grounding

In order to prevent electrical shock or fire, the frame of the module 

as well as any non-current-carrying metal parts of the system must 
be grounded. While this section provides some information about 
grounding the Q CELLS frames and modules, reference should be 

made  to  local  statutes  and  regulations  for  specific  requirements 

on grounding. The U.S. National Electrical Code addresses these 
issues in Article 250. Proper grounding is achieved by bonding all 
exposed non-current-carrying metal equipment to the appropriately 
sized equipment grounding conductor (EGC) or racking system 
that can be used for integrated grounding. Q CELLS frames are 
protected from corrosion with an anodized coating, which has to 
be penetrated in order to ensure proper bonding. The different 
methods listed below are suggested methods for an appropriate 
bond between the frame and the EGC or racking system (that will 
have to be properly grounded). The method appropriate for any 
individual installation will depend on multiple factors.

Option A: Use of a grounding lug

When a predrilled mounting hole is present in the module frame, 
a listed grounding lug can be bonded to the frame. These holes 

• 

Dimensions shown are in inches.

0.177” (+0.008/-0)

±0.08

0.79”

0.47”

±0.08

PV Laminate

Backing Nut (Stainless Steel)

Toothed Lock Washer (Stainless Steel
or tin-plated metal)

Grounding Lug (Stainless Steel)

Equipment 

Grounding 

Conductor

Aluminum 

Frame

Screw (Stainless Steel)

are marked with a ground symbol, as shown below on the frame 

section drawing: To install the grounding lug, follow the specified 

instructions of the manufacturer. The grounding lug should be 
made of stainless steel or tin plated metals such as aluminum to 
avoid corrosion. The grounding lug should be attached to the frame 
grounding hole using a stainless steel screw, toothed lock washer 
or KEPS nut (in order to penetrate the anodized layer) and backing 
nut. Care should be taken to avoid the use of grounding hardware 
of dissimilar metals, which may lead to corrosion

Option B: Integrated grounding methods

The Q CELLS modules can be bonded with the racking system 

using UL1703 or UL2703 certified integrated grounding methods. 

The racking system will then have to be grounded so that the 
overall system is properly grounded. The listed racking system 
and grounding device should be installed in accordance with 
the manufacturers’ instructions. An example of such integrated 
grounding method is the use of a WEEB clip or Schletter plate 
between the module and the racking system, when mounting 
the module. The WEEB washers are generally compatible with 
Q CELLS modules, however each combination module / racking 

system requires a specific WEEB washer size. Note that WEEB clips 

are intended for single use only; they must not be reused after 
removal or loosening. Refer to Wiley’s installation instructions for 

the specific use of WEEB washers.

An example of such integrated grounding method is the use of a 
washer recognized as meeting UL2703 requirements between the 
module and the racking system, when mounting the module. For 
example, WEEB washers are generally compatible with Q CELLS 
modules, however each combination module / racking system 

requires  a  specific  WEEB  washer  size.  Note  that  WEEB  washers 

are intended for single use only; they must not be reused after 
removal or loosening. Refer to Wiley’s installation instructions for 

the specific use of WEEB washers.

FAULTS AND DEFECTS

DANGER!  
Risk of fatal injury due to electric shock!

 

Ä

Do not attempt to fix any problems yourself (e.g., glass 

cracks, damaged cables).

 

Ä

Please contact an installer or Q CELLS Technical Customer 
Service Department.

 

Ä

Do not disconnect modules yourself.

 

Ä

Please commission a trade specialist.

 

Ä

Dispose of modules in accordance with the local disposal  
regulations.

7 DISPOSAL

Summary of Contents for Q.PEAK DUO BLK-G5 series

Page 1: ...Valid for North America Q PEAK DUO G5 X SOLAR MODULE SERIES INSTALLATION AND OPERATION MANUAL ...

Page 2: ...ou check the results of said procedure Prohibited Beware of possible danger or damage Categories Danger Risk of fatal injury Attention Risk of serious injury or damage to property Note Risk of damage to product Units Where both Imperial and U S units for example inches are shown metric units are definitive References to Data Sheet or Module Data Sheet refer to the Module Data Sheet applicable to t...

Page 3: ... of accepted guarantees Q CELLS accepts no other responsibility for the functionality and safety of the modules Ä Ä Please observe the instructions for any other system components that may be part of the complete solar power system It may be necessary to carry out a structural analysis for the entire project Ä Ä If your questions are not satisfactorily answered in the manual please contact your sy...

Page 4: ...ar ventilation of the module Guarantees long term stability Avoid of different metals to prevent contact corrosion Allows for stress free expansion and contraction due to temperature fluctuations Ä Ä Ensure that no mechanical stresses e g caused by vibrations twisting or expansion applied to on the module Ä Ä Ensure that the clamps and the mounting frame are compatible Clamp System Requirements Us...

Page 5: ...r of parallel connected strings Without undertaking further current blocking measures a maximum of two module strings may be operated in parallel on a single inverter or MPP tracker 2 Layout with string fuses Place fuses for each string of modules at the plus and minus ends Observe the maximum permitted number of strings as indicated in the specifications provided by the respective string fuse man...

Page 6: ...ely in cool and dry rooms The packaging is not weatherproof DANGER Risk of fatal injury due to electric shock Ä Ä Do not install damaged modules Ä Ä Inform your vendor of any damages immediately 3 1 Safety and transport 3 INSTALLATION NOTE Module damage may occur Ä Ä Do not drop modules NOTE Module damage may occur Ä Ä Only make modifications to the module which have been confirmed in writing by Q...

Page 7: ...insulated tools Ä Ä Do not carry out the installation alone Only install undamaged modules and components Ä Ä Do not modify the module e g do not drill any additional holes 3 2 Preparation of installation 3 INSTALLATION Ä Ä Maintain an interval of at least 0 39 in 10 mm between two modules along the short side and 0 20 in 5 mm along the long side 0 39 in 10mm 0 2 0 i n 5 m m Option 2 Ä Ä Install t...

Page 8: ...rvals specified by the inverter manufacturer after switching off the inverter DANGER Risk of fatal injury due to electric shock Ä Ä Never open the junction box Ä Ä Do not remove bypass diodes DANGER Risk of fatal injury due to electric shock Ä Ä Never touch live contacts with bare hands Ä Ä Cover connectors by suitable protective caps until installation DANGER Risk of fatal injury due to electric ...

Page 9: ...nd safe condition 4 3 Connection of modules 4 ELECTRICAL CONNECTION Ä Ä To avoid complex cabling arrangements it is often advantageous to rotate some modules 180 Ä Ä Module orientation can clearly be identified from the front side by the serial number and barcode labelled behind the module glass on the side with negative connection cable Inverter 180 180 Ä Ä Ensure that all necessary safety and fu...

Page 10: ...ductor Aluminum Frame Screw Stainless Steel are marked with a ground symbol as shown below on the frame section drawing To install the grounding lug follow the specified instructions of the manufacturer The grounding lug should be made of stainless steel or tin plated metals such as aluminum to avoid corrosion The grounding lug should be attached to the frame grounding hole using a stainless steel...

Page 11: ...ve cooled down Ä Ä Do not carry or wear any electrically conductive parts WARNING Risk of falling due to unsecured access Ä Ä Never access the installation area alone or without taking adequate security precautions Ä Ä Please commission a trade specialist NOTE Module surface damage may occur Ä Ä Remove snow and ice without force e g with a very soft broom Ä Ä Do not scratch off dirt Ä Ä Rinse dirt...

Page 12: ...C 300 Spectrum Center Drive Suite 1250 Irvine CA 92618 USA TEL 1 949 748 59 96 EMAIL inquiry us q cells com WEB www q cells us Subject to change without notice Hanwha Q CELLS Installation manual solar modules DUO G5 X_2017 10_Rev01_NA ...

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