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ProMinent ProMix C, Operating Instructions Manual

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Minent ProMix 

‘S & C’ Polymer Feeder

 

ProMix Series S&C User Manual 

Table of Contents 

i. Overview: ............................................................................................................................................... 4 

ii. ProMix S Systems with Peristaltic Pumps: ............................................................................................. 5 

ii. ProMix S Systems with Diaphragm Pumps: ........................................................................................... 6 

ii.  ProMix C Systems with Peristaltic Pumps: ............................................................................................ 7 

ii.  ProMix C Systems with Diaphragm Pumps: .......................................................................................... 8 

iii. Peristaltic Polymer Pumps used on S & C Models: ............................................................................... 9 

iv. Diaphragm Polymer Pumps used on S & C Models: ............................................................................ 10 

1.0 INSTALLATION & QUICK START GUIDE ......................................................................................... 11 

1.1 Safety:............................................................................................................................................ 11 

1.2 Delivery & Storage Checklist: ......................................................................................................... 11 

1.3 Installation Considerations: ............................................................................................................ 11 

1.4 Installation: ..................................................................................................................................... 12 

1.5 Quick Start Guide: .......................................................................................................................... 13 

1.6  ProMix Options for Polymer Settings and Controller Door Switches .............................................. 14 

1.7 Servicing Guidelines: ...................................................................................................................... 15 

2.0 CONTROLLER .................................................................................................................................. 16 

2.1 Keypad Navigation ......................................................................................................................... 16 

2.2 Main Menu ..................................................................................................................................... 17 

2.3 Adjust Setpoint ............................................................................................................................... 18 

2.4 Modify Timing ................................................................................................................................. 19 

2.5 Manually Flush Mixer ..................................................................................................................... 22  

2.6  Automatic Flush Mixer .................................................................................................................... 22 

2.7 Status Message Summary.............................................................................................................. 24 

2.8 Calibrate 4-20mA Input ................................................................................................................... 25 

2.9 Scale the 4-20mA Input .................................................................................................................. 26 

2.9 Scale the 4-20mA Input (continued) ............................................................................................... 27 

2.10 Response on Loss of 4-20 mA Input ............................................................................................. 28 

2.11 Calibrate 4-20mA Output .............................................................................................................. 29 

2.12 Operation Configuration ............................................................................................................... 30 

2.13 Feed Verification .......................................................................................................................... 31 

Summary of Contents for ProMix C

Page 1: ...Systems Please completely read through these operating instructions first Do not discard The warranty shall be invalidated by damage caused by operating errors ProMix_S C_IOM 02 26 2020 P N 984704 Re...

Page 2: ...livery Storage Checklist 11 1 3 Installation Considerations 11 1 4 Installation 12 1 5 Quick Start Guide 13 1 6 ProMix Options for Polymer Settings and Controller Door Switches 14 1 7 Servicing Guidel...

Page 3: ...mp Spare Parts 35 3 2 GAMMA XL Pump Spare Parts 35 3 3 PVC Mixing Chamber Spare Parts 36 3 4 Piping Components Spare Parts 36 3 5 Control Panel Spare Parts 36 3 6 Maintenance and Lubrication Schedule...

Page 4: ...of polymer to dilution water leaving the feeder by volume Different maximum concentrations are possible based upon the type of polymer Emulsion polymers should be limited to a maximum of 1 concentrati...

Page 5: ...A1N30V 2T 2 00 GPH 1048352 300X2 3 73TA Blue White A1N20V 3T 3 73 GPH Refer to Appendix C for proper sizing Overall Skid Dimensions 24 x 34 x 66 L x W x H Overall Weight of Skid Approx 170 lbs Power...

Page 6: ...0X2 2 30DA GXLAUS1020PVT4V000UV4030EN 5 18 GPH 1048358 300X2 3 70DA GXLAUS0730PVT4V000UV4030EN 7 76 GPH Refer to Appendix C for proper sizing Overall Skid Dimensions 24 x 34 x 66 L x W x H Overall Wei...

Page 7: ...A1N30V 2T 2 00 GPH 1048365 300X2 3 73TA Blue White A1N20V 3T 3 73 GPH Refer to Appendix C for proper sizing Overall Skid Dimensions 26 x 24 x 50 L x W x H Overall Weight of Skid Approx 130 lbs Power...

Page 8: ...0X2 2 30DA GXLAUS1020PVT4V000UV4030EN 5 18 GPH 1048475 300X2 3 70DA GXLAUS0730PVT4V000UV4030EN 7 76 GPH Refer to Appendix C for proper sizing Overall Skid Dimensions 26 x 24 x 50 L x W x H Overall Wei...

Page 9: ...ed A 100NV 1061489 A1N00V 1T 14 0 012 0 24 65 A 100NV 1061490 A1N30V 1T 60 0 053 1 06 65 A 100NV 1061491 A1N30V 2T 60 0 111 2 22 65 A 100NV 1061492 A1N20V 3T 45 0 207 4 14 50 Notes 1 Blue White Perist...

Page 10: ...ng Pump 2 Original Pump GPH rating is derated 20 due to Polymer viscosity The actual deration may vary depending on the polymer used 3 Control Modes Available a Standard 200 spm 0 50 cp b HV1 slightly...

Page 11: ...of the carrier s bill of lading the extent of the damage if any and notify the carrier 3 Store the equipment on firm level surface in original packing container Do not store the equipment where it ma...

Page 12: ...FNPT 5 GPM maximum at 100 psig maximum f Connect to Neat Polymer pump inlet piping FNPT g Install pressure regulator and y strainer basket strainer on the clean make up water line if equipment is cur...

Page 13: ...p calibration using drawdown calibration cylinder 9 Check flow calibration and be sure pump meets or exceeds the rated flow capacity 10 Check flows at 100 capacity 11 In System Start ON and Polymer Pu...

Page 14: ...tions System Start ON OFF REMOTE controller door switch Polymer Pump LOCAL REMOTE controller door switch PROMIX OPERATION ON LOCAL Remote Start Contact N A Keypad Local Setpoint 0 100 pump speed Remot...

Page 15: ...om unit prior to disassembly Maintain protective covers over all moving parts Keep body parts hair and foreign objects from contact with moving parts Do not allow grease or oil to be used or stored ar...

Page 16: ...e top line of the main menu displays the current feeder state on power ON Press EXIT during any main menu display you ll return to the top of the menu the current feeder state The other main menu disp...

Page 17: ...ry time the Mixer turns OFF Press ENTER during Remote RUN or Local RUN to turn OFF the Polymer pump and flush the mixer The Remote Setpoint 4 20mA current loop controls the Polymer Pump in Remote RUN...

Page 18: ...on or ENTER to execute Displays new adjusted Local Setpoint Press EXIT to return to main menu If the Polymer Pump switch is in the Local position any adjustment takes effect immediately modifying the...

Page 19: ...ush Cycle This is a maintenance feature and can be manually initiated by 1 placing the controller door System Start Switch in the OFF position for more than 2 seconds or 2 by opening the remote start...

Page 20: ...ies S C User Manual Sidebar Wait for Flow Water inlet solenoid open ON Mixer and Polymer Pump both OFF Factory default 5 seconds The 4 20mA current loop control input may be powered by the site contro...

Page 21: ...Key EXIT to abandon or ENTER to execute Displays new adjusted Fill Time Press EXIT to return to main menu If you ENTER a time less than 1 second the Fill Time will be set to 1 second If you ENTER a t...

Page 22: ...n OFF The Mixer water inlet solenoid will remain ON while the alternating Mixer display counts down the flush period At the end of the Flush period the ProMix S will return to the Auto RUN or Manual R...

Page 23: ...position the unit will go through Automatic flush cycle and will stop after defined flush Time the system will run again if the selector switch is back to ON position In Remote Mode After opening the...

Page 24: ...mote Start contacts closed or On Off Remote Off Flushing Mixer Solenoid Mixer ON Polymer pump OFF Exits on flush time expired or No flow or On Off Remote Off Flush Fail STOP No Flow measured while flu...

Page 25: ...y adjustment takes effect immediately and modifies the 4 20mA output to the polymer pump Sidebar Calibrate Iin matches the display on the polymer feeder with the remote operator s display The underlyi...

Page 26: ...e pump will be 100 Press DOWN to view the response when the input current loop is less than 4 0 mA The factory default is as displayed When the 4 20 mA input is less than 4 0 mA the pump will be OFF P...

Page 27: ...y Sidebar There s a lot of flexibility in the 4 20 mA input scaling the corresponding pump speed but most users will leave 4mA 0 and adjust the mA 100 to allow 0 100 pump operation over a narrower ran...

Page 28: ...s ENTER to select response modify value Press DOWN and ENTER to run the pump at the last input Value greater than 4 0mA when the measured current loop value falls below 4 0mA If you pressed ENTER Pump...

Page 29: ...Any adjustment takes effect immediately and modifies both the 4 20mA output Sidebar Calibrate Iout matches the display on the polymer feeder with the polymer feed pump s display not all pump types di...

Page 30: ...be calibrated at maximum dosing and the resultant gph rate entered into the configuration menu for pump size A calibration cylinder is provided on most ProMix systems to assist in the calibration of...

Page 31: ...option Press the RIGHT key to alternate between ON and OFF and press ENTER to modify Press EXIT to return to main menu Press ENTER and DOWN Polymer Pump to navigate to the polymer pump feed verificati...

Page 32: ...Verify that the solenoid has been actuated during the Filling Mixer and Flow Check states by cracking a downstream union Verify 120 VAC between AC Power terminal S olenoid Neutrals terminals during t...

Page 33: ...high number usually indicates accidental shutdown or AC power wiring problems Relay ON OFF display in the same order as wired and labeled on the ProMix S circuit board Polymer enable Running Water Los...

Page 34: ...and it is set to 10ms factory default it is not adjustable 2 18 Blue White A 100NV Pump Cabling 4 20mA Input BLUE to mA IN I BLACK to mA IN Ground Blue White 4 20mA has a 250 ohm loop resistance 4mA...

Page 35: ...Assembly 7747084 Tube Nuts 3 2 GAMMA XL Pump Spare Parts P N Description 1033360 GXLA 1608 Spare Parts Kit 1030353 GXLA 1608 Diaphragm 1017391 GXLA 1608 Dosing head 1027082 GXLA 1020 Spare Parts Kit 1...

Page 36: ...O Ring Chamber Viton ProMix S 3 4 Piping Components Spare Parts P N Description 7741084 0 100PSI Gauge SS 2 1 2 Bottom MTD 7741089 0 60PSI Gauge SS 2 1 2 Bottom MTD 7741514 3 8 OD Natural PE Tubing 3...

Page 37: ...ctions for integrity Quarterly Check process tubing for wear or cuts Weekly Check Mixing Chamber Motor amperage Check fan cover for obstruction or Dirt Monthly Check pump tubing for wear or cuts Weekl...

Page 38: ...nent ProMix S C Polymer Feeder ProMix Series S C User Manual Appendix A TA Series Bill of Material Mechanical Electrical List General Mechanical Layout ProMix S TA ProMix S TA with Peristaltic Tubing...

Page 39: ...FLOW METER 1 GPM 1 2 FNPT PVC 7746342 X FLOW METER 2 GPM 1 2 FNPT PVC 7746304 X X FLOW METER 5 GPM 1 2 FNPT PVC 7746343 X X 80 CHECK VALVE 1 2 SKT PVC 1048404 X X X X X X 90 PRESSURE GAUGE 316 SST 0 1...

Page 40: ...ProMinent ProMix S C Polymer Feeder ProMix Series S C User Manual General Mechanical Layout ProMix S DA ProMix S DA with Diaphragm Pump...

Page 41: ...METER 2 GPM 1 2 FNPT PVC 7746304 X X FLOW METER 5 GPM 1 2 FNPT PVC 7746343 X X 80 CHECK VALVE 1 2 SKT PVC 1048404 X X X X X X 90 PRESSURE GAUGE 316 SST 0 100 PSI 7741084 X X X PRESSURE GAUGE 316 SST...

Page 42: ...ProMinent ProMix S C Polymer Feeder ProMix Series S C User Manual General Mechanical Layout ProMix C TA PROMIX C CONTROL A...

Page 43: ...FLOW METER 1 GPM 1 2 FNPT PVC 7746342 X FLOW METER 2 GPM 1 2 FNPT PVC 7746304 X X FLOW METER 5 GPM 1 2 FNPT PVC 7746343 X X 80 CHECK VALVE 1 2 SKT PVC 1048404 X X X X X X 90 PRESSURE GAUGE 316 SST 0...

Page 44: ...ProMinent ProMix S C Polymer Feeder ProMix Series S C User Manual General Mechanical Layout ProMix C DA...

Page 45: ...04 X X FLOW METER 5 GPM 1 2 FNPT PVC 7746343 X X 80 CHECK VALVE 1 2 SKT PVC 1048404 X X X X X X 90 PRESSURE GAUGE 316 SST 0 100 PSI 7746130 X X X PRESSURE GAUGE 316 SST 0 160 PSI 7746131 X X X 100 UNI...

Page 46: ...ProMinent ProMix S C Polymer Feeder ProMix Series S C User Manual P N 7747255 Mixing Chamber Components...

Page 47: ...VE 316 SST 110 7747237 1 VALVE BALL 1 8 MNPT X FNPT PVC VITON 120 7747212 1 MOTOR 1 2 HP TEFC 115 230 VAC 1 PH 56C BALDOR VWDL3504 130 7746478 1 FLANGE MOTOR C56 135 PROMIX M 140 7500346 1 HOSE BARB 1...

Page 48: ...Appendix B Control Panel A Controls B 1 Controller Board Layout The controller consists of one circuit board It includes a 2 line x 16 character LCD display and a microcontroller module All field term...

Page 49: ...1 to Controller Board J2 2 Connect cable from Digital card J2 to Controller Board J6 CI TB3 Digital Card Cable to Controller Board J6 CI configurable input sometimes used for tank level PTF pump failu...

Page 50: ...ProMinent ProMix S C Polymer Feeder ProMix Series S C User Manual B 2 Control Panel Drawings...

Page 51: ...ProMinent ProMix S C Polymer Feeder ProMix Series S C User Manual...

Page 52: ...ProMinent ProMix S C Polymer Feeder ProMix Series S C User Manual...

Page 53: ...ProMinent ProMix S C Polymer Feeder ProMix Series S C User Manual...

Page 54: ...ProMinent ProMix S C Polymer Feeder ProMix Series S C User Manual...

Page 55: ...ProMinent ProMix S C Polymer Feeder ProMix Series S C User Manual...

Page 56: ...t confusing for you to verify the pump response to the 4 20mA input If you set Scale lin 4mA to 6mA 100 and Scale lin 20mA to 16mA 10 16 to 6mA 10 100 x mA 16 6 16 10 Example At 13 6mA control current...

Page 57: ...mer feed dosage 1 For a Clarifier Filter application A MGD Plant Flow B ppm active polymer C desired solution concentration A B 24 GPH active polymer GPH active polymer C Required dilution range 2 For...

Page 58: ...Mix S 1048346 200 ProMix S SG 60X1 0 22TA System 1048347 200 ProMix S SG 60X2 0 95TA System 1048348 200 ProMix S SG 120X2 0 95TA System 1048349 200 ProMix S SG 120X2 2 00TA System 1048351 200 ProMix S...

Page 59: ...n 49 1 Mins Mixer Flush 26 sec Edit Enter 36 2 Calibrate l in 36 2 Edit Enter 5 seconds Edit Enter 0 0 Edit Enter 0 0 Fill Time 30 seconds Flush Time 60 seconds Wait for Flow 5 seconds Diagnostics 23...

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