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promesstec UREG 200, User Manual

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promesstec UREG 200 User Manual Download Page 1

 

Version 2.1.1

 

promesstec  GmbH

  I  Niedersachsenstraße 4  I  D- 48465 Schüttorf  I  Tel.:+49 (0)5923/ 90 229 0  I  Fax:+49 (0)5923/ 90 229 29 

E-Mail: [email protected]  I  Internet: www.promesstec.com   

 

 

 

 

User manual 

 

 

Universal controller 

UREG 200

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Summary of Contents for UREG 200

Page 1: ...promesstec GmbH I Niedersachsenstra e 4 I D 48465 Sch ttorf I Tel 49 0 5923 90 229 0 I Fax 49 0 5923 90 229 29 E Mail office promesstec com I Internet www promesstec com User manual Universal control...

Page 2: ...3 Special hazards 8 4 Commissioning and operation 9 4 1 Equipment 9 4 2 Order code 11 4 3 Programming interface DIP switches 12 4 4 Buttons and display 13 4 5 Menu overview 16 4 6 System Modes 17 4 7...

Page 3: ...8 Process alarms 51 6 9 Differenzalarm 53 6 10 Differential band alarm 55 6 11 Control loop interruption alarm 56 6 12 Sensor break alarm 57 6 13 SP1 Setting range 57 6 14 PV1 Offset 58 6 15 Error beh...

Page 4: ...w promesstec com 7 9 Analog retransmission 80 7 10 Digital filter 81 7 11 Sleep mode 81 7 12 Pump control 82 7 13 Parameter lock with event input 84 8 Calibration 84 9 Demounting Return Cleaning and D...

Page 5: ...f the serial number on the type label is no longer readable e g due to mechanical damage traceability is no longer ensure The sensor described in the user manual are developed and manufactured accordi...

Page 6: ...device for a damage that may have occurred during transport Report obvious damage immediately 2 2 packaging Do not remove the packaging until immediadtely before assembly Keep the packaging because i...

Page 7: ...the temperature of the appliance to adjust to the room temperature before starting it up again Claims of any kind are excluded due to improper use 3 2 Personnel qualification Risk of injury due to in...

Page 8: ...when working with open circuit printed circuit boards to prevent damage to sensitive electronic components from electrostatic discharge There is danger to life from electric current There is a immedia...

Page 9: ...icroprocessor based controller with a bright 4 digit LED display for process value display The fuzzy logic technique enables the process to reach the setpoint as quickly as possible without overdrivin...

Page 10: ...er can be programmed 1 manually using the front keys or 2 using the UREG Konfig software with the PC and transmitted via RS232 or RS485 interface What is Fuzzy Control The PID control principle is bas...

Page 11: ...ve output manipulation MV for different processes For example The temperature difference is large and the change is fast then MV is large The temperature difference is large and the change is slow the...

Page 12: ...rnet www promesstec com 4 3 Programming interface DIP switches Programming port DIP switch The programming port can be used for offline programming and diagnostics Do not use this port during normal c...

Page 13: ...ressing once decreases the parameter value by one digit By holding down the parameter value is quickly decreased Button BLANK Pressing takes you to the next parameter for 3 sec Enter button Allows acc...

Page 14: ...www promesstec com Display description Meaning of the display symbols Display of a 5 digit number For numbers with decimal places the last digit is not displayed 199 99 is displayed as 199 9 4553 6 is...

Page 15: ...m Display when switching on All segments and LEDs remain off for 0 5 sec All display elements light up for 2 sec The current programme version is displayed for 2 5 sec Example Programme version 3 39 F...

Page 16: ...16 promesstec GmbH I Niedersachsenstra e 4 I D 48465 Sch ttorf I Tel 49 0 5923 90 229 0 I Fax 49 0 5923 90 229 29 E Mail office promesstec com I Internet www promesstec com 4 5 Menu overview...

Page 17: ...The exception modes are Sleep mode Manual regula tion mode error mode calibration mode and Auto tuning mode These modes operate in open loop except for Auto tuning mode which operates in ON OFF plus P...

Page 18: ...band 1 Low 0 High 500 0 C 10 0 C Yes TI1 Integral time 1 Low 0 High 1000sec 100 Yes TD1 Difference time 1 Low 0 High 360 0 sec 25 Yes CPB Cooling proportional band Low 1 High 255 100 Yes DB Heating Co...

Page 19: ...ion 0 Value IN1 1 Value IN2 2 Difference IN1 IN2 3 Difference IN2 IN1 4 Set point SV 5 OUT1 Manipulation 6 OUT2 Manipulation 7 Difference PV SV 0 No AOLO Analog output LOW scaling Low 19999 High 45536...

Page 20: ...O1FT OUT1 Error behavior BPLS for bumpless transfer or 0 0 100 0 as default value for OUT1 in case of error when switching on or activating the manual mode BPSL Yes OUT2 output 2 function OUT2 0 OUT1...

Page 21: ...et alarm output 2 6 Reset alarm 1 2 7 Output 1 deactivate 8 Output 2 deactivate 9 Output 1 2 deactivate 10 Lock all parameters 1 No PVMD PV Mode selection 0 PV1 as process value 1 PV2 as process value...

Page 22: ...pended 18 Parameter TD2 prepended 0 Yes SEL2 2 Select parameters See SEL1 0 Yes SEL3 3 Select parameters See SEL1 0 Yes SEL4 4 Select parameters See SEL1 0 Yes SEL5 5 Select parameters See SEL1 0 Yes...

Page 23: ...al band value Low 0 High 500 0 C Yes TI actual integral time Low 0 High 4000 sec Yes TD actual Difference time Low 0 High 1440 sec Yes CJCT Reference junction com pensations temperature Low 40 00 C Hi...

Page 24: ...to the unit we strongly recommend fitting a protective shutdown device protective interrupter contact that will cause the unit to shut down when a preset condition is reached 5 1 Before mounting Check...

Page 25: ...e dimensions in picture Remove the transparent terminal covers and the mounting brackets Place the controller in the mounting cut out and secure it with the mounting brackets The terminal covers must...

Page 26: ...possible The installation and connection of the unit must be carried out in accordance with the applicable regulations of the respective country concerning the instal lation of electrical equipment e...

Page 27: ...d by a suitable protective device Local regulations for electrical installation and safety must be observed 5 5 Sensor connection in general If the temperature sensor is exposed to a corrosive or caus...

Page 28: ...uples If possible the sensor see figure 2 5 should only be connected via the ther mocouple cable or a compensation cable Avoid intermediate connections if possible Using the wrong type of cable will l...

Page 29: ...e diagram With two wire RTDs a wire jumper should be used instead of the third wire Two wire RTD sensors should only be used for cable lengths of less than 3 metres Avoid cable joints solder joints 3...

Page 30: ...mbH I Niedersachsenstra e 4 I D 48465 Sch ttorf I Tel 49 0 5923 90 229 0 I Fax 49 0 5923 90 229 29 E Mail office promesstec com I Internet www promesstec com Figure 1 Input 1 voltage input Figure 2 In...

Page 31: ...mbH I Niedersachsenstra e 4 I D 48465 Sch ttorf I Tel 49 0 5923 90 229 0 I Fax 49 0 5923 90 229 29 E Mail office promesstec com I Internet www promesstec com Figure 3 Input 2 voltage input Figure 4 In...

Page 32: ...enstra e 4 I D 48465 Sch ttorf I Tel 49 0 5923 90 229 0 I Fax 49 0 5923 90 229 29 E Mail office promesstec com I Internet www promesstec com 5 9 CT Current transformer connection Connection 1 phase he...

Page 33: ...nternet www promesstec com 5 10 Event input Open collector connection Switch Button connection Event input connection The event input can be wired with a switch or open collector signal The event inpu...

Page 34: ...GmbH I Niedersachsenstra e 4 I D 48465 Sch ttorf I Tel 49 0 5923 90 229 0 I Fax 49 0 5923 90 229 29 E Mail office promesstec com I Internet www promesstec com 5 11 Control output OUT1 Connection relay...

Page 35: ...senstra e 4 I D 48465 Sch ttorf I Tel 49 0 5923 90 229 0 I Fax 49 0 5923 90 229 29 E Mail office promesstec com I Internet www promesstec com connection analogue output OUT 1 Switching output for cont...

Page 36: ...GmbH I Niedersachsenstra e 4 I D 48465 Sch ttorf I Tel 49 0 5923 90 229 0 I Fax 49 0 5923 90 229 29 E Mail office promesstec com I Internet www promesstec com 5 12 Control output OUT2 connection rela...

Page 37: ...senstra e 4 I D 48465 Sch ttorf I Tel 49 0 5923 90 229 0 I Fax 49 0 5923 90 229 29 E Mail office promesstec com I Internet www promesstec com connection analogue output OUT2 Switching output for contr...

Page 38: ...iedersachsenstra e 4 I D 48465 Sch ttorf I Tel 49 0 5923 90 229 0 I Fax 49 0 5923 90 229 29 E Mail office promesstec com I Internet www promesstec com 5 13 Alarm outputs connection Alarm output 1 conn...

Page 39: ...sstec GmbH I Niedersachsenstra e 4 I D 48465 Sch ttorf I Tel 49 0 5923 90 229 0 I Fax 49 0 5923 90 229 29 E Mail office promesstec com I Internet www promesstec com 5 14 RS 485 interface RS 485 Wiring...

Page 40: ...I Niedersachsenstra e 4 I D 48465 Sch ttorf I Tel 49 0 5923 90 229 0 I Fax 49 0 5923 90 229 29 E Mail office promesstec com I Internet www promesstec com 5 15 RS 232 interface RS 232 Wiring diagram RS...

Page 41: ...4 I D 48465 Sch ttorf I Tel 49 0 5923 90 229 0 I Fax 49 0 5923 90 229 29 E Mail office promesstec com I Internet www promesstec com 5 16 Analogue retransmission Retransmission Connection diagram 5 17...

Page 42: ...or hea ting monitoring 3 output 1 Heating or cooling Relay SSR Volt mA 4 output 2 Cooling Relay SSR Volt mA DC Power supply 5 Alarm 1 Relay for differential differential band process heating interrupt...

Page 43: ...ay shows the current setting or value IN1 Select the sensor type for input 1 range Thermocouple J_TC K_TC T_TC E_TC B_TC R_ TC S_TC N_TC L_TC RTD PT DN PT JS Linear 4 20 0 20 0 1V 0 5V 1 5V 0 10 Facto...

Page 44: ...IN1U PU IN1H 15 0 DP1 1 DP To change the resolution you can also make other settings at DP1 6 2 output 1 and 2 OUT1 OUT2 O1TY Select the output signal for output 1 OUT1 The selection must match the i...

Page 45: ...r SEL3 For the third most frequently required parameter SEL4 For the fourth most frequently required parameter SEL5 For the fifth most frequently required parameter Range NONE TIME A1 SP A1 DV A2 SP A...

Page 46: ...ctable with this setting the offset OFST can be set at TI1 0 and is used for manual adjustment Set CYC1 depending on the output module Typical settings Output SSR CYC1 0 5 2 sec Output relay CYC1 10 2...

Page 47: ...lt does not meet your expectations manual settings can be made see chapter 6 20 The UREG200 is equipped with a sophisticated PID and fuzzy algorithm which ensures fast process optimisation with low ov...

Page 48: ...rameter settings Note The ON OFF control can lead to strong process fluctuations The P PD control can also lead to slight deviations from the setpoint For a stable and low deviation process result the...

Page 49: ...ooling is to be increased lower CBP if the cooling is too strong in crease CBP CBP is linked to PB and remains unaffected by self tuning and auto set ting The CPB setting depends on the coolant used R...

Page 50: ...IME parameter to set the time value between 0 and 6553 5 min When the setpoint is reached the timer is activated and runs from 0 to the set value The alarm relay remains unchanged until the timer expi...

Page 51: ...monitored The switching point depends on the value A1SP and the hysteresis A1HY for Alarm1 resp A2SP and A2HY for Alarm2 Hysteresis prevents frequent switching when the process fluctuates rapidly Norm...

Page 52: ...sis A1HY switched on and by the event input EIFN or the switching off of the operating voltage reset The setting of the EIFN must RS A1 RS A2 or R A1 2 Example Storing alarm Alarm held A1MD HOLD With...

Page 53: ...the process deviates too far from the setpoint One can use the positive or negative difference A1DV A2DV for Alarm 1 and Alarm 2 and set the hysteresis A1HY A2HY The hysteresis prevents the alarm from...

Page 54: ...senstra e 4 I D 48465 Sch ttorf I Tel 49 0 5923 90 229 0 I Fax 49 0 5923 90 229 29 E Mail office promesstec com I Internet www promesstec com Example Differenzalarm NORM Differenzalarm LTCH Differenza...

Page 55: ...nce positive and negative between process and setpoint is greater than set in A1DV or A2DV DBLO switches the alarm as long as the difference between the process value and the setpoint is smal ler than...

Page 56: ...hange in the process value occurs in response to an output manipulation The change must be made within 2xTI1 2 times integral time but max 120 sec For this set at Alarm 1 A1FN on LB Alarm 2 OUT2 on AL...

Page 57: ...A1HY On alarm 2 SENB TIME A1SP A1DV and A1HY The 4 alarm settings NORM LTCH HOLD LT HO can also be set for the sensor break alarm for description see chapter 6 8 6 13 SP1 Setting range SP1L SP1 LOW W...

Page 58: ...lable for PV1 Example A process consists of a heater a sensor and an object to be heated In the process the sensor cannot be placed directly on the object so that there is a measurement difference of...

Page 59: ...1 goes to bumpless transfer Means to control output 1 the average of MV1 is taken 2 When output 1 is set to proportional controls PB1 0 and 0 to 100 0 is set for O1FT then output 1 goes to error tran...

Page 60: ...vated when O1FT and or O2FT BPLS and one of the following conditions is met 1 during power on for 2 5 sec 2 the controller goes into error mode 3 the cotroller goes into manual mode 4 the controller g...

Page 61: ...ntrol cycles When the UREG200 has found the optimum control parameters these are stored under PB1 TI1 TD1 or PB2 TI2 and TD2 depending on the event input After self tuning is completed the SELF parame...

Page 62: ...or after the automatic adjustment leads to undesired control results and can cause damage Automatic setting should be performed under the following conditions Initial setup of process control The setp...

Page 63: ...ns The waiting cycle is 2 times the integral time TI1 or TI2 depending on the setting The double integral time allows the process to stabilize In the first section we speak of pre regulation After the...

Page 64: ...he target level Automatic setting error If the automatic setting fails the error message ATER appears in the upper display together with When PB exceeds 9000 9000 PU 900 0 F or 500 0 C Or TI exceeds 1...

Page 65: ...ce promesstec com I Internet www promesstec com 6 19 Manual setting In a very small number of applications self tuning and automatic setting may not achieve the desired control result In this case you...

Page 66: ...iod If both values are equal we speak of the critical stable state see picture Critical steady state If the control result after manual adjustment according to the flow chart still does not provide a...

Page 67: ...I D 48465 Sch ttorf I Tel 49 0 5923 90 229 0 I Fax 49 0 5923 90 229 29 E Mail office promesstec com I Internet www promesstec com The following pictures show the control effects of the PID values P V...

Page 68: ...com I Internet www promesstec com 6 20 DC Sensor supply The integrated DC sensor supply can be ordered as an option instead of the 2nd con trol output OUT2 type code D The supply voltage is 20VDC 25mA...

Page 69: ...activated manual mode Press the lower display now alternates between and back and forth The display shows the va lue MV1 for output 1 or heating and the value MV2 for output 2 or cooling to Via the u...

Page 70: ...rent process value of input 1 PV2 shows the current process value of input 2 PB displays the current proportional band value of the controller TI displays the current integral time TD displays the cur...

Page 71: ...se basic values are permanently stored in the UREG200 and can be restored as follows Turning on the recovery Press so often until appears in the display Then press in the upper display appears Use the...

Page 72: ...for PID control and SP1 if not changed via other parameters as set point SP2 SP2 replaces SP1 when EIFN is activated PID2 PB2 TI2 TD2 replace when activating the EIFN PB1 TI1 TD1 SPP2 SP2 PB2 TI2 TD2...

Page 73: ...8 00 from 18 00 the temperature should be lowered to SP2 80 C An external timer is used to switch the event input at 18 00 The settings are SPMD SP1 2 EIFN SP2 and SP2F ACTU 7 3 Second PID setting In...

Page 74: ...witches the event input and the second PID values PB2 TI2 and TD2 are active 7 4 Ramps Timers Ramp function The ramp setting is taken into account during heating or a setpoint change You can choose be...

Page 75: ...hanged to 200 C When the 200 C is reached the timer is activated The time value of the timer can be changed at any time before expiration without disturbing the timer In the example the time is change...

Page 76: ...1 external setpoint at input 2 FUNC FULL IN2 IN2U DP2 IN2L IN2H are set according to the external setpoint PVMD PV1 IN1 IN1U DP1 are set according to the process signal IN1L IN1H are set if released...

Page 77: ...splay one of the process values PV1 or PV2 you can change the settings as described in chapter 6 22 Error messages If PVMD P1 2 or P2 1 and at the same time SPMD PV1 or PV2 an error is displayed In th...

Page 78: ...ol limitation of MV1 heating with PL1 and MV2 cooling with PL2 is deactivated 7 8 Data transmission RS interfaces Two interface cards are available for data transmission in the UREG200 one RS232 inter...

Page 79: ...al address in the ADDR parameter for each controller operated on the same port Set the transmission rates BAUD the number of bits DATA the parity PARI and the stop bit STOP on the PC and controller in...

Page 80: ...ant to transmit e g to a control system The choice is PV1 PV2 PV1 PV2 PV2 PV1 SV MV1 MV2 and PV SV see also table 1 4 The parameters AOLO value at which the lower signal should be present 0 or 4 mA an...

Page 81: ...can be adjusted as required The filter works with a time constant of first priority and is set in the setup menu the parameter is FILT The factory setting is 0 5 sec the setting range is from 0 disabl...

Page 82: ...REG200 this demanding control task can be done For this purpose please make the following settings Pump control settings FUNC FULL EIFN NONE PVMD PV1 FILT 0 5 SELF NONE SPMD PUMP SP2F DEVI And set val...

Page 83: ...oint SP1 2 If the process does not take any more pressure the UREG200 switches off the pump as long as possible until the reduced set point SP1 SP2 is reached Example pump control Structure pump contr...

Page 84: ...ration Calibration of the UREG200 is to be performed exclusively by the manufacturer or specially trained personnel Instructions for calibration will be issued during training If you feel that your UR...

Page 85: ...l packaging or equivalent to return the device As protection against damage can be used e g antistatic foil insulating material labeling as sensitive measuring device 9 3 Cleaning Disconnect the elect...

Page 86: ...EXPRESS OR IMPLIED EXCEPT AS NOTED ABOVE WITH RESPECT TO THE PRODUCTS PROMESSTEC ASSU MES NO LIABILITY FOR THEIR SUITABILITY FOR NORMAL USE OR FOR USE IN ACCORDACE WITH THE SPECIFICATIONS Warranty lim...

Page 87: ...87 promesstec GmbH I Niedersachsenstra e 4 I D 48465 Sch ttorf I Tel 49 0 5923 90 229 0 I Fax 49 0 5923 90 229 29 E Mail office promesstec com I Internet www promesstec com 11 Technical specifications...

Page 88: ...88 promesstec GmbH I Niedersachsenstra e 4 I D 48465 Sch ttorf I Tel 49 0 5923 90 229 0 I Fax 49 0 5923 90 229 29 E Mail office promesstec com I Internet www promesstec com...

Page 89: ...89 promesstec GmbH I Niedersachsenstra e 4 I D 48465 Sch ttorf I Tel 49 0 5923 90 229 0 I Fax 49 0 5923 90 229 29 E Mail office promesstec com I Internet www promesstec com 12 Your parameters notes...

Page 90: ...90 promesstec GmbH I Niedersachsenstra e 4 I D 48465 Sch ttorf I Tel 49 0 5923 90 229 0 I Fax 49 0 5923 90 229 29 E Mail office promesstec com I Internet www promesstec com...

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